Verfügbarkeit: Injection molds for beginners

Injection molds for beginners:

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Bibliographische Detailangaben
1. Verfasser:	Dangel, Rainer (VerfasserIn)
Format:	Buch
Sprache:	English
Veröffentlicht:	Munich Hanser [2023]
Ausgabe:	3rd edition
Schlagworte:	Spritzgießwerkzeug Werkzeugbau design injection molding injection mould Konstruktion Kunststoffe mold design mold making molding moldmaking moulding plastics tool making FBKTSPRI: Spritzgießen FBKTWERE: Werkzeugentwicklung FBKTWZBA: Werkzeugbau PLAS2023 Lehrbuch
Online-Zugang:	Inhaltsverzeichnis
Beschreibung:	XXII, 314 Seiten Illustrationen, Diagramme 25 cm
ISBN:	9781569909119 1569909113

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264		1	\|a Munich \|b Hanser \|c [2023]
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300			\|a XXII, 314 Seiten \|b Illustrationen, Diagramme \|c 25 cm
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653			\|a design
653			\|a injection molding
653			\|a injection mould
653			\|a Konstruktion
653			\|a Kunststoffe
653			\|a mold design
653			\|a mold making
653			\|a molding
653			\|a moldmaking
653			\|a moulding
653			\|a plastics
653			\|a Spritzgießwerkzeug
653			\|a tool making
653			\|a Werkzeugbau
653			\|a FBKTSPRI: Spritzgießen
653			\|a FBKTWERE: Werkzeugentwicklung
653			\|a FBKTWZBA: Werkzeugbau
653			\|a PLAS2023
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Datensatz im Suchindex

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adam_text	CONTENTS PREFACE TO THE THIRD EDITION ................................................................. V FOREWORD TO THE FIRST EDITION ............................................................... VII THE AUTHOR ................................................................................................... IX ACKNOWLEDGMENTS .................................................................................... XI HOW TO USE THIS BOOK ............................................................................ XXI 1 INTRODUCTION ..................................................................................... 1 2 MOLD TYPES ...................................................................................... 3 2.1 SIMPLE OPEN/CLOSE MOLD ........................................................................... 3 2.1.1 CLASSIC STRUCTURE OF AN OPEN/CLOSE MOLD ................................... 6 2.1.2 GUIDING ELEMENTS ........................................................................ 7 2.1.3 BACKING PLATE ................................................................................ 10 2.2 MOLDS WITH MOVING ELEMENTS ................................................................... 12 2.2.1 UNDERCUT ......................................................................................... 12 2.2.2 SLIDE ............................................................................................... 13 2.2.3 SLIDE OPERATION ............................................................................. 14 2.2.4 LATCH, CLIP LOCK ............................................................................. 15 2.2.5 INCLINED EJECTOR ............................................................................. 16 2.2.6 FORCED DEMOLDING ......................................................................... 17 2.2.7 MOLD SIZE ....................................................................................... 18 2.3 MOLD FOR THREADS ......................................................................................... 19 2.3.1 EXTERNAL THREADS ........................................................................... 20 2.3.2 INTERNAL THREADS ........................................................................... 23 2.3.3 DRIVE TYPES FOR DE-SPINDLING ....................................................... 24 2.3.3.1 HYDRAULIC UNSCREWING UNIT ........................................ 24 2.3.3.2 GEAR RACK ....................................................................... 25 2.3.3.3 HIGH-HELIX LEAD SCREW ................................................... 26 2.3.3.4 MULTI-CAVITY MOLDS ....................................................... 28 2.4 MULTI-COMPONENT INJECTION MOLDS ............................................................ 28 2.4.1 MATERIAL PAIRINGS ........................................................................... 29 2.4.2 MOLD TECHNOLOGY ........................................................................... 29 2.4.2.1 SHIFTING TECHNOLOGY ..................................................... 29 2.4.2.2 ROTARY TABLE TECHNOLOGY ............................................ 32 2.4.2.3 SEALING SLIDE TECHNOLOGY ............................................. 35 2.4.2.4 FURTHER TECHNOLOGIES ................................................... 35 2.5 STACK MOLD ................................................................................................... 35 2.5.1 MATERIAL COMBINATIONS ................................................................. 36 2.5.2 HOT RUNNER ..................................................................................... 37 2.5.3 OPENING AND CLOSING ..................................................................... 38 2.5.4 TOGGLE LEVER ................................................................................... 40 2.5.5 EJECTION ........................................................................................... 41 2.5.6 GENERAL INFORMATION ON THE STACK MOLD ..................................... 41 2.6 FURTHER LITERATURE ....................................................................................... 42 3 PREPARATION ...................................................................................... 43 3.1 CAD SYSTEM ................................................................................................. 43 3.2 DATA TRANSFER, PROCEDURE, AND PROCESSING ................................................ 44 3.2.1 DATA TRANSFER ................................................................................. 45 3.2.2 FORMATS ........................................................................................... 45 3.2.2.1 IGES ............................................................................... 45 3.2.2.2 STEP ............................................................................... 46 3.2.2.3 STL ................................................................................. 46 3.2.3 DATA SIZE ......................................................................................... 47 3.2.4 SHRINKAGE ....................................................................................... 48 3.2.4.1 SHRINKAGE (PHYSICAL PROCESS) ..................................... 48 3.2.4.2 INFLUENCING VARIABLES ................................................... 49 3.2.5 CALCULATION AND IMPACT ................................................................. 50 3.2.5.1 FREE SHRINKAGE, CONSTRAINED SHRINKAGE ................... 53 3.2.5.2 WARPING ......................................................................... 56 3.3 SPECIFICATIONS .............................................................................................. 60 3.3.1 LOCATION OF THE COMPONENT INSIDE THE INJECTION MOLD ............... 60 3.3.1.1 DEMOLDING DIRECTION .................................................... 61 3.3.2 NUMBER OF CAVITIES ....................................................................... 64 3.3.3 ARRANGEMENT OF CAVITIES ............................................................... 66 3.4 MATERIAL SELECTION FOR INJECTION MOLDS ..................................................... 71 3.5 MOLD SIZE ..................................................................................................... 75 3.6 PLATE THICKNESS .......................................................................................... 79 3.7 DEMOLDING .................................................................................................. 80 3.7.1 BASIC PRINCIPLE OF DEMOLDING ...................................................... 80 3.7.2 DRAFT ANGLES .................................................................................. 80 3.7.2.1 DEFINITION ...................................................................... 81 3.7.2.2 EFFECT ON THE OPENING OF THE MOLD ............................. 82 3.7.2.3 DRAFT ANGLE IN THE SPLIT LINE FACE ............................... 83 3.7.2.4 DEMOLDING PROBLEMS AND SOLUTIONS .......................... 85 3.8 SPLIT LINE FACE ............................................................................................ 89 3.8.1 PLAIN SPLIT LINE FACE ................................................................... 89 3.8.2 CONTOUR-FORMING SPLIT LINE FACE ............................................. 90 3.8.3 JUMPING SPLIT LINE FACE .............................................................. 90 3.8.4 WEAR PLATES IN THE SPLIT ................................................................ 92 3.8.5 VISIBLE SPLIT LINE ........................................................................ 94 3.9 INJECTION ...................................................................................................... 95 3.9.1 INJECTION AND FEED POINT ............................................................. 95 3.9.2 SIMULATION ................................................................................... 97 3.9.3 SPRUE SYSTEM, SPRUE TYPE ......................................................... 103 3.9.3.1 COLD RUNNER .................................................................. 104 3.9.3.2 HOT RUNNER .................................................................. 104 3.9.4 RUNNER ......................................................................................... 105 3.9.5 SPRUE ON THE PART ......................................................................... 107 3.9.6 TUNNEL GATE ................................................................................. 108 3.9.7 FILM GATE ..................................................................................... 113 3.9.8 DIAPHRAGM GATE ........................................................................... 114 3.9.9 HOT RUNNER SINGLE NOZZLE ........................................................... 116 3.9.10 HOT RUNNER DISTRIBUTOR ............................................................... 118 3.9.11 HOT RUNNER DISTRIBUTION SYSTEM WITH NEEDLE VALVE ............... 120 3.9.11.1 INTEGRAL HINGE .............................................................. 124 3.9.12 THREE-PLATE MOLD ......................................................................... 125 3.9.13 TUNNEL GATE INSERTS ..................................................................... 128 3.10 VENTILATION .................................................................................................. 129 3.10.1 GENERAL INFORMATION ABOUT VENTILATION ..................................... 129 3.10.2 VENTILATION VIA COMPONENTS ....................................................... 132 3.10.3 GEOMETRIC DESIGN OF VENTILATION ............................................... 134 3.11 FURTHER LITERATURE ...................................................................................... 136 4 COMPONENTS ..................................................................................... 137 4.1 MOLD INSERTS/MOLD CORES ........................................................................... 137 4.1.1 MOLD INSERTS ................................................................................... 137 4.1.2 MOLD CORES ..................................................................................... 142 4.2 SLIDES ........................................................................................................... 146 4.2.1 APPLICATION AREAS OF SLIDES ........................................................... 146 4.2.2 DESIGN OF A SLIDE ........................................................................... 148 4.2.2.1 MOLD CONTOUR ................................................................ 149 4.2.2.2 SPLIT LINE ON SLIDE .......................................................... 150 4.2.2.3 SLIDE BODY AND GUIDING ............................................... 153 4.2.2.4 OPERATION OF SLIDES ......................................................... 155 4.2.2.5 LOCKING IN THE END POSITION .............................................. 159 4.2.2.6 COOLING IN SLIDE ............................................................. 163 4.2.3 FURTHER SLIDE CONCEPTS ............................................................ 164 4.2.3.1 SLIDE IN SLIDE ................................................................. 165 4.2.3.2 BACKPACK SLIDE ........................................................... 167 4.3 EJECTORS ......................................................................................................... 169 4.3.1 TYPES OF EJECTORS ........................................................................... 171 4.3.2 EJECTORS AS AUXILIARY TOOLS ........................................................... 176 4.3.3 INCLINED EJECTORS ........................................................................... 178 4.3.4 STRIPPER PLATE ................................................................................. 180 4.3.5 TWO-STAGE EJECTORS ......................................................................... 181 4.3.6 COLLAPSIBLE CORES ........................................................................... 184 4.3.7 FORCED DEMOLDING ......................................................................... 185 4.4 COOLING SYSTEM .......................................................................................... 185 4.4.1 COOLING TYPE AND AUXILIARY EQUIPMENT ..................................... 188 4.4.1.1 DRILLED COOLING ............................................................. 190 4.4.1.2 REDIRECTION OF COOLING CIRCUITS ................................... 192 4.4.1.3 COPPER CORES ................................................................. 197 4.4.1.4 HEATING CARTRIDGES ....................................................... 198 4.4.1.5 CONNECTION OF CIRCUITS ................................................. 198 4.4.2 CONNECTION AND SEALING OF COOLING HOLES ................................... 199 4.5 COMPONENTS AND MARKING ........................................................................ 201 4.6 SURFACE ........................................................................................................ 203 4.6.1 ROUGH SURFACE ............................................................................... 204 4.6.2 EDM ................................................................................................. 205 4.6.3 GRAINING ......................................................................................... 207 4.6.4 LASER TEXTURING ............................................................................. 208 4.6.5 POLISHING ......................................................................................... 209 4.7 SYSTEMATIC DESIGN APPROACH ..................................................................... 210 4.7.1 STRATEGY ........................................................................................... 210 4.7.2 STANDARD PARTS ............................................................................... 213 4.7.3 MANUFACTURED PARTS ....................................................................... 214 4.8 FURTHER LITERATURE ....................................................................................... 216 5 ASSEMBLY .......................................................................................... 217 5.1 SYSTEMATIC ASSEMBLY ................................................................................. 217 5.2 SPOTTING ....................................................................................................... 222 5.3 CONNECTION OF COMPONENTS ....................................................................... 224 5.4 CHECK THE COOLING FOR LEAKS ..................................................................... 227 5.5 FURTHER LITERATURE ....................................................................................... 229 6 FURTHER KNOWLEDGE .......................................................................... 231 6.1 PROCESS CHAIN IN MOLD MAKING ................................................................. 231 6.2 PROCUREMENT PROCESS IN MOLD MAKING ..................................................... 233 6.2.1 ADMINISTRATION ............................................................................... 233 6.2.2 PREPARATION ..................................................................................... 235 6.2.3 PRODUCTION ..................................................................................... 236 6.2.4 SAMPLING (TRIAL) - OPTIMIZATION ................................................... 237 6.3 QUALITY ASSURANCE ....................................................................................... 239 6.4 FITS AND PLAY IN THE MOLD: WHAT MUST FIT? ............................................... 241 6.5 HEAT TREATMENT ........................................................................................... 245 6.5.1 ANNEALING ....................................................................................... 246 6.5.2 HARDENING ....................................................................................... 247 6.5.3 NITRIDING ......................................................................................... 249 6.6 COATINGS ....................................................................................................... 251 6.7 CHANGES: WHAT IS TO BE CONSIDERED? ......................................................... 252 6.8 FURTHER LITERATURE ....................................................................................... 254 7 THE FINISHED MOLD ......................................................................... 255 7.1 MOLD VALIDATION ........................................................................................... 255 7.1.1 CLAMPING AND CONNECTING THE MEDIA ............ 255 7.1.2 FILLING OF THE MOLD ......................................................................... 258 7.1.2.1 BALANCING CAVITIES .................................................... 260 7.1.2.2 OPTIMIZING THE PARAMETERS ........................................ 262 7.1.2.3 INFLUENCE ON THE INJECTION PROCESS ............................ 263 7.1.3 PARAMETERS DURING INJECTION ........................................................ 264 7.1.4 FORCES ACTING IN THE MOLD DURING THE INJECTION PROCESS .......... 265 7.1.5 INITIAL SAMPLE INSPECTION REPORT ................................................. 266 7.2 LABELS ON THE MOLD ...................................................................................... 267 7.3 FURTHER LITERATURE ........................................................................................ 268 8 MAINTENANCE AND REPAIR ............................................................... 269 8.1 MAINTENANCE SCHEDULE ................................................................................ 269 8.2 WELDING ........................................................................................................ 270 8.2.1 TUNGSTEN INERT GAS WELDING (TIG) .............................................. 270 8.2.2 LASER BEAM WELDING .................................................................... 271 8.3 COMPONENT REPLACEMENT ............................................................................ 272 8.4 FURTHER LITERATURE ........................................................................................ 273 9 MANUFACTURING TECHNOLOGIES ...................................................... 275 9.1 MILLING .......................................................................................................... 275 9.1.1 3-AXIS MILLING .................................................................................. 277 9.1.2 4 AND 5-AXIS MILLING ..................................................................... 279 9.1.2.1 4-AXIS MILLING ............................................................... 279 9.1.2.2 5-AXIS MILLING ............................................................... 280 9.1.2.3 3+2-AXIS MILLING ........................................................... 281 9.1.2.4 SIMULTANEOUS 5-AXIS MILLING ....................................... 282 9.1.3 CAM PROGRAMMING ....................................................................... 284 9.2 EDM ............................................................................................................. 288 9.2.1 SINKER EDM ................................................................................... 289 9.2.2 WIRE EDM ....................................................................................... 291 9.3 GRINDING/PROFILE GRINDING ......................................................................... 292 9.4 DRILLING/DEEP HOLE DRILLING ....................................................................... 293 9.5 TURNING ....................................................................................................... 295 9.6 NEW TECHNOLOGIES ....................................................................................... 296 9.6.1 LASERCUSING/LASER SINTERING ................................................... 296 9.6.2 VACUUM SOLDERING ......................................................................... 297 9.7 POLISHING ..................................................................................................... 298 9.8 FURTHER LITERATURE ....................................................................................... 299 10 PRACTICAL GUIDELINES ...................................................................... 301 10.1 DESIGN CHECK LIST ..................................................................................... 303 10.2 DESIGN COLOR CHART ................................................................................... 304 10.3 SEQUENTIAL FUNCTION CHART ....................................................................... 305 10.4 MAINTENANCE SCHEDULE ............................................................................. 306 10.5 FORMULAS AND CALCULATIONS ....................................................................... 307 INDEX ......................................................................................................... 309
adam_txt	CONTENTS PREFACE TO THE THIRD EDITION . V FOREWORD TO THE FIRST EDITION . VII THE AUTHOR . IX ACKNOWLEDGMENTS . XI HOW TO USE THIS BOOK . XXI 1 INTRODUCTION . 1 2 MOLD TYPES . 3 2.1 SIMPLE OPEN/CLOSE MOLD . 3 2.1.1 CLASSIC STRUCTURE OF AN OPEN/CLOSE MOLD . 6 2.1.2 GUIDING ELEMENTS . 7 2.1.3 BACKING PLATE . 10 2.2 MOLDS WITH MOVING ELEMENTS . 12 2.2.1 UNDERCUT . 12 2.2.2 SLIDE . 13 2.2.3 SLIDE OPERATION . 14 2.2.4 LATCH, CLIP LOCK . 15 2.2.5 INCLINED EJECTOR . 16 2.2.6 FORCED DEMOLDING . 17 2.2.7 MOLD SIZE . 18 2.3 MOLD FOR THREADS . 19 2.3.1 EXTERNAL THREADS . 20 2.3.2 INTERNAL THREADS . 23 2.3.3 DRIVE TYPES FOR DE-SPINDLING . 24 2.3.3.1 HYDRAULIC UNSCREWING UNIT . 24 2.3.3.2 GEAR RACK . 25 2.3.3.3 HIGH-HELIX LEAD SCREW . 26 2.3.3.4 MULTI-CAVITY MOLDS . 28 2.4 MULTI-COMPONENT INJECTION MOLDS . 28 2.4.1 MATERIAL PAIRINGS . 29 2.4.2 MOLD TECHNOLOGY . 29 2.4.2.1 SHIFTING TECHNOLOGY . 29 2.4.2.2 ROTARY TABLE TECHNOLOGY . 32 2.4.2.3 SEALING SLIDE TECHNOLOGY . 35 2.4.2.4 FURTHER TECHNOLOGIES . 35 2.5 STACK MOLD . 35 2.5.1 MATERIAL COMBINATIONS . 36 2.5.2 HOT RUNNER . 37 2.5.3 OPENING AND CLOSING . 38 2.5.4 TOGGLE LEVER . 40 2.5.5 EJECTION . 41 2.5.6 GENERAL INFORMATION ON THE STACK MOLD . 41 2.6 FURTHER LITERATURE . 42 3 PREPARATION . 43 3.1 CAD SYSTEM . 43 3.2 DATA TRANSFER, PROCEDURE, AND PROCESSING . 44 3.2.1 DATA TRANSFER . 45 3.2.2 FORMATS . 45 3.2.2.1 IGES . 45 3.2.2.2 STEP . 46 3.2.2.3 STL . 46 3.2.3 DATA SIZE . 47 3.2.4 SHRINKAGE . 48 3.2.4.1 SHRINKAGE (PHYSICAL PROCESS) . 48 3.2.4.2 INFLUENCING VARIABLES . 49 3.2.5 CALCULATION AND IMPACT . 50 3.2.5.1 FREE SHRINKAGE, CONSTRAINED SHRINKAGE . 53 3.2.5.2 WARPING . 56 3.3 SPECIFICATIONS . 60 3.3.1 LOCATION OF THE COMPONENT INSIDE THE INJECTION MOLD . 60 3.3.1.1 DEMOLDING DIRECTION . 61 3.3.2 NUMBER OF CAVITIES . 64 3.3.3 ARRANGEMENT OF CAVITIES . 66 3.4 MATERIAL SELECTION FOR INJECTION MOLDS . 71 3.5 MOLD SIZE . 75 3.6 PLATE THICKNESS . 79 3.7 DEMOLDING . 80 3.7.1 BASIC PRINCIPLE OF DEMOLDING . 80 3.7.2 DRAFT ANGLES . 80 3.7.2.1 DEFINITION . 81 3.7.2.2 EFFECT ON THE OPENING OF THE MOLD . 82 3.7.2.3 DRAFT ANGLE IN THE SPLIT LINE FACE . 83 3.7.2.4 DEMOLDING PROBLEMS AND SOLUTIONS . 85 3.8 SPLIT LINE FACE . 89 3.8.1 PLAIN SPLIT LINE FACE . 89 3.8.2 CONTOUR-FORMING SPLIT LINE FACE . 90 3.8.3 JUMPING SPLIT LINE FACE . 90 3.8.4 WEAR PLATES IN THE SPLIT . 92 3.8.5 VISIBLE SPLIT LINE . 94 3.9 INJECTION . 95 3.9.1 INJECTION AND FEED POINT . 95 3.9.2 SIMULATION . 97 3.9.3 SPRUE SYSTEM, SPRUE TYPE . 103 3.9.3.1 COLD RUNNER . 104 3.9.3.2 HOT RUNNER . 104 3.9.4 RUNNER . 105 3.9.5 SPRUE ON THE PART . 107 3.9.6 TUNNEL GATE . 108 3.9.7 FILM GATE . 113 3.9.8 DIAPHRAGM GATE . 114 3.9.9 HOT RUNNER SINGLE NOZZLE . 116 3.9.10 HOT RUNNER DISTRIBUTOR . 118 3.9.11 HOT RUNNER DISTRIBUTION SYSTEM WITH NEEDLE VALVE . 120 3.9.11.1 INTEGRAL HINGE . 124 3.9.12 THREE-PLATE MOLD . 125 3.9.13 TUNNEL GATE INSERTS . 128 3.10 VENTILATION . 129 3.10.1 GENERAL INFORMATION ABOUT VENTILATION . 129 3.10.2 VENTILATION VIA COMPONENTS . 132 3.10.3 GEOMETRIC DESIGN OF VENTILATION . 134 3.11 FURTHER LITERATURE . 136 4 COMPONENTS . 137 4.1 MOLD INSERTS/MOLD CORES . 137 4.1.1 MOLD INSERTS . 137 4.1.2 MOLD CORES . 142 4.2 SLIDES . 146 4.2.1 APPLICATION AREAS OF SLIDES . 146 4.2.2 DESIGN OF A SLIDE . 148 4.2.2.1 MOLD CONTOUR . 149 4.2.2.2 SPLIT LINE ON SLIDE . 150 4.2.2.3 SLIDE BODY AND GUIDING . 153 4.2.2.4 OPERATION OF SLIDES . 155 4.2.2.5 LOCKING IN THE END POSITION . 159 4.2.2.6 COOLING IN SLIDE . 163 4.2.3 FURTHER SLIDE CONCEPTS . 164 4.2.3.1 SLIDE IN SLIDE . 165 4.2.3.2 " BACKPACK " SLIDE . 167 4.3 EJECTORS . 169 4.3.1 TYPES OF EJECTORS . 171 4.3.2 EJECTORS AS AUXILIARY TOOLS . 176 4.3.3 INCLINED EJECTORS . 178 4.3.4 STRIPPER PLATE . 180 4.3.5 TWO-STAGE EJECTORS . 181 4.3.6 COLLAPSIBLE CORES . 184 4.3.7 FORCED DEMOLDING . 185 4.4 COOLING SYSTEM . 185 4.4.1 COOLING TYPE AND AUXILIARY EQUIPMENT . 188 4.4.1.1 DRILLED COOLING . 190 4.4.1.2 REDIRECTION OF COOLING CIRCUITS . 192 4.4.1.3 COPPER CORES . 197 4.4.1.4 HEATING CARTRIDGES . 198 4.4.1.5 CONNECTION OF CIRCUITS . 198 4.4.2 CONNECTION AND SEALING OF COOLING HOLES . 199 4.5 COMPONENTS AND MARKING . 201 4.6 SURFACE . 203 4.6.1 ROUGH SURFACE . 204 4.6.2 EDM . 205 4.6.3 GRAINING . 207 4.6.4 LASER TEXTURING . 208 4.6.5 POLISHING . 209 4.7 SYSTEMATIC DESIGN APPROACH . 210 4.7.1 STRATEGY . 210 4.7.2 STANDARD PARTS . 213 4.7.3 MANUFACTURED PARTS . 214 4.8 FURTHER LITERATURE . 216 5 ASSEMBLY . 217 5.1 SYSTEMATIC ASSEMBLY . 217 5.2 SPOTTING . 222 5.3 CONNECTION OF COMPONENTS . 224 5.4 CHECK THE COOLING FOR LEAKS . 227 5.5 FURTHER LITERATURE . 229 6 FURTHER KNOWLEDGE . 231 6.1 PROCESS CHAIN IN MOLD MAKING . 231 6.2 PROCUREMENT PROCESS IN MOLD MAKING . 233 6.2.1 ADMINISTRATION . 233 6.2.2 PREPARATION . 235 6.2.3 PRODUCTION . 236 6.2.4 SAMPLING (TRIAL) - OPTIMIZATION . 237 6.3 QUALITY ASSURANCE . 239 6.4 FITS AND PLAY IN THE MOLD: WHAT MUST FIT? . 241 6.5 HEAT TREATMENT . 245 6.5.1 ANNEALING . 246 6.5.2 HARDENING . 247 6.5.3 NITRIDING . 249 6.6 COATINGS . 251 6.7 CHANGES: WHAT IS TO BE CONSIDERED? . 252 6.8 FURTHER LITERATURE . 254 7 THE FINISHED MOLD . 255 7.1 MOLD VALIDATION . 255 7.1.1 CLAMPING AND CONNECTING THE MEDIA . 255 7.1.2 FILLING OF THE MOLD . 258 7.1.2.1 BALANCING CAVITIES . 260 7.1.2.2 OPTIMIZING THE PARAMETERS . 262 7.1.2.3 INFLUENCE ON THE INJECTION PROCESS . 263 7.1.3 PARAMETERS DURING INJECTION . 264 7.1.4 FORCES ACTING IN THE MOLD DURING THE INJECTION PROCESS . 265 7.1.5 INITIAL SAMPLE INSPECTION REPORT . 266 7.2 LABELS ON THE MOLD . 267 7.3 FURTHER LITERATURE . 268 8 MAINTENANCE AND REPAIR . 269 8.1 MAINTENANCE SCHEDULE . 269 8.2 WELDING . 270 8.2.1 TUNGSTEN INERT GAS WELDING (TIG) . 270 8.2.2 LASER BEAM WELDING . 271 8.3 COMPONENT REPLACEMENT . 272 8.4 FURTHER LITERATURE . 273 9 MANUFACTURING TECHNOLOGIES . 275 9.1 MILLING . 275 9.1.1 3-AXIS MILLING . 277 9.1.2 4 AND 5-AXIS MILLING . 279 9.1.2.1 4-AXIS MILLING . 279 9.1.2.2 5-AXIS MILLING . 280 9.1.2.3 3+2-AXIS MILLING . 281 9.1.2.4 SIMULTANEOUS 5-AXIS MILLING . 282 9.1.3 CAM PROGRAMMING . 284 9.2 EDM . 288 9.2.1 SINKER EDM . 289 9.2.2 WIRE EDM . 291 9.3 GRINDING/PROFILE GRINDING . 292 9.4 DRILLING/DEEP HOLE DRILLING . 293 9.5 TURNING . 295 9.6 NEW TECHNOLOGIES . 296 9.6.1 LASERCUSING/LASER SINTERING . 296 9.6.2 VACUUM SOLDERING . 297 9.7 POLISHING . 298 9.8 FURTHER LITERATURE . 299 10 PRACTICAL GUIDELINES . 301 10.1 DESIGN CHECK LIST . 303 10.2 DESIGN COLOR CHART . 304 10.3 SEQUENTIAL FUNCTION CHART . 305 10.4 MAINTENANCE SCHEDULE . 306 10.5 FORMULAS AND CALCULATIONS . 307 INDEX . 309
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classification_rvk	ZL 6060 ZM 8160
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ctrlnum	(OCoLC)1401190675 (DE-599)DNB1288933592
discipline	Maschinenbau / Maschinenwesen Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik
discipline_str_mv	Maschinenbau / Maschinenwesen Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik
edition	3rd edition
format	Book
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genre_facet	Lehrbuch
id	DE-604.BV049104257
illustrated	Illustrated
index_date	2024-07-03T22:33:30Z
indexdate	2024-07-10T09:55:26Z
institution	BVB
institution_GND	(DE-588)1064064051
isbn	9781569909119 1569909113
language	English
oai_aleph_id	oai:aleph.bib-bvb.de:BVB01-034365729
oclc_num	1401190675
open_access_boolean
owner	DE-210 DE-91G DE-BY-TUM DE-12 DE-83 DE-703 DE-1050
owner_facet	DE-210 DE-91G DE-BY-TUM DE-12 DE-83 DE-703 DE-1050
physical	XXII, 314 Seiten Illustrationen, Diagramme 25 cm
publishDate	2023
publishDateSearch	2023
publishDateSort	2023
publisher	Hanser
record_format	marc
spelling	Dangel, Rainer Verfasser (DE-588)1072433486 aut Injection molds for beginners Rainer Dangel 3rd edition Munich Hanser [2023] © 2023 XXII, 314 Seiten Illustrationen, Diagramme 25 cm txt rdacontent n rdamedia nc rdacarrier Spritzgießwerkzeug (DE-588)4056563-4 gnd rswk-swf Werkzeugbau (DE-588)4189685-3 gnd rswk-swf design injection molding injection mould Konstruktion Kunststoffe mold design mold making molding moldmaking moulding plastics Spritzgießwerkzeug tool making Werkzeugbau FBKTSPRI: Spritzgießen FBKTWERE: Werkzeugentwicklung FBKTWZBA: Werkzeugbau PLAS2023 (DE-588)4123623-3 Lehrbuch gnd-content Spritzgießwerkzeug (DE-588)4056563-4 s Werkzeugbau (DE-588)4189685-3 s DE-604 Hanser Publications (DE-588)1064064051 pbl Erscheint auch als Online-Ausgabe 978-1-56990-924-9 Erscheint auch als Online-Ausgabe, EPUB 978-1-56990-933-1 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=034365729&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p vlb 20230510 DE-101 https://d-nb.info/provenance/plan#vlb
spellingShingle	Dangel, Rainer Injection molds for beginners Spritzgießwerkzeug (DE-588)4056563-4 gnd Werkzeugbau (DE-588)4189685-3 gnd
subject_GND	(DE-588)4056563-4 (DE-588)4189685-3 (DE-588)4123623-3
title	Injection molds for beginners
title_auth	Injection molds for beginners
title_exact_search	Injection molds for beginners
title_exact_search_txtP	Injection molds for beginners
title_full	Injection molds for beginners Rainer Dangel
title_fullStr	Injection molds for beginners Rainer Dangel
title_full_unstemmed	Injection molds for beginners Rainer Dangel
title_short	Injection molds for beginners
title_sort	injection molds for beginners
topic	Spritzgießwerkzeug (DE-588)4056563-4 gnd Werkzeugbau (DE-588)4189685-3 gnd
topic_facet	Spritzgießwerkzeug Werkzeugbau Lehrbuch
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=034365729&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv	AT dangelrainer injectionmoldsforbeginners AT hanserpublications injectionmoldsforbeginners

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