Support structure design in additive manufacturing: a parametric approach on support structure design for the laser-based powder bed fusion of metals
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Düren
Shaker
2023
|
| Schriftenreihe: | Produktentwicklung
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis Inhaltsverzeichnis |
| Beschreibung: | XV, 122 Seiten Illustrationen, Diagramme 22 cm x 17 cm, 254 g |
| ISBN: | 9783844089257 384408925X |
Internformat
MARC
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| 100 | 1 | |a Weber, Sebastian |4 aut | |
| 245 | 1 | 0 | |a Support structure design in additive manufacturing |b a parametric approach on support structure design for the laser-based powder bed fusion of metals |c Sebastian Weber |
| 264 | 1 | |a Düren |b Shaker |c 2023 | |
| 300 | |a XV, 122 Seiten |b Illustrationen, Diagramme |c 22 cm x 17 cm, 254 g | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 0 | |a Produktentwicklung | |
| 502 | |b Dissertation |c Technische Universität Dresden |d 2022 | ||
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| 650 | 0 | 7 | |a Metallischer Werkstoff |0 (DE-588)4136513-6 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Rapid Prototyping |g Fertigung |0 (DE-588)4389159-7 |2 gnd |9 rswk-swf |
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| 653 | |a additive manufacturing | ||
| 653 | |a laser powder bed fusion | ||
| 653 | |a support structures | ||
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Datensatz im Suchindex
| DE-BY-862_location | 2000 |
|---|---|
| DE-BY-FWS_call_number | 2000/ZM 9045 W376 |
| DE-BY-FWS_katkey | 1037537 |
| DE-BY-FWS_media_number | 083000525000 |
| _version_ | 1819742122936369152 |
| adam_text |
CONTENTS
LIST
OF
FIGURES
.
IX
LIST
OF
TABLES
.
XI
SYMBOLS
.
XIII
ACRONYMS
.
XV
1
INTRODUCTION
.
1
1.1
ADDITIVE
MANUFACTURING
AND
CURRENT
TRENDS
.
1
1.2
MOTIVATION
.
4
1.3
AIMS
&
STRUCTURE
.
7
2
THEORETICAL
BACKGROUND
.
11
2.1 METAL
ADDITIVE
MANUFACTURING
TECHNOLOGIES
.
12
2.1.1
POWDER
BED
FUSION
.
12
2.1.2
DIRECTED
ENERGY
DEPOSITION
.
13
2.1.3
MATERIAL
EXTRUSION
.
14
2.1.4
BINDER
JETTING
.
15
2.2
SUPPORT
STRUCTURE
.
16
2.2.1
THE
ROLE
OF
THE
SUPPORT
STRUCTURE
.
16
2.2.2
SUPPORT
STRUCTURE
TYPES
.
17
2.3
FUNDAMENTALS
OF
DESIGN
FOR
AM
.
19
2.3.1
DFAM
FOR
ADDITIVE
MANUFACTURED
PARTS
.
20
2.3.2
DFAM
FOR
SUPPORT
STRUCTURES
.
21
2.4
ADDITIVE
MANUFACTURING
SIMULATION
.
21
2.4.1
MESHING
.
22
2.4.2
BOUNDARY
CONDITIONS
.
24
2.4.3
THE
INHERENT
STRAIN
METHOD
.
25
2.4.4
THERMO-MECHANICAL
MODELING
.
26
3
CURRENT
STATE
IN
RESEARCH:
A
LITERATURE
STUDY
.
27
3.1
SUPPORT
STRUCTURE
DESIGN
.
28
3.1.1
DESIGN
APPROACHES
.
29
3.1.2
DESIGN
PARAMETERS
.
31
V
3.1.3
TOPOLOGY
OPTIMIZED
SUPPORT
.
32
3.1.4
DESIGN
FOR
ENHANCED
REMOVABILITY
.
34
3.2
THE
EFFECT
AND
PROPERTIES
OF
A
SUPPORT
STRUCTURE
.
34
3.3
TOWARDS
SUPPORT-FREE
PRINTING
.
36
3.4
DETERMINATION
OF
RESEARCH
NEEDS
.
37
4
METHODOLOGY
AND
METHODS
.
39
4.1
RESEARCH
METHODOLOGY
.
39
4.1.1
DRM:
DESIGN
RESEARCH
METHODOLOGY
.
40
4.1.2
DELIMITATION
AGAINST
OTHER
METHODOLOGIES
.42
4.2
METHODS
AND
TOOLS
.43
4.2.1
LITERATURE
STUDY
.
43
4.2.2
AXIOMATIC
DESIGN
.43
4.2.3
MODELING
&
SIMULATION
.
44
4.2.4
CASE
STUDIES
.
44
5
PARAMETRIC
SUPPORT
STRUCTURE
DESIGN
APPROACH
.
45
5.1
GENERAL
STRATEGY
.
46
5.2
DELIMITATION
.
48
5.2.1
MATERIAL
SELECTION
.
48
5.2.2
MACHINE
SELECTION
.
49
5.2.3
SUPPORT
STRUCTURE
TYPE
SELECTION
.
49
5.3
PARAMETER
DETERMINATION
.
50
5.3.1
DECOMPOSING
SUPPORT
STRUCTURE
DESIGN
.
51
5.3.2
DERIVATION
OF
GEOMETRIC
DESIGN
PARAMETERS
.
52
5.3.3
CONSTRAINTS
ON
PARAMETERS
.
54
5.3.4
PARAMETER
SIGNIFICANCE
.
55
5.4
TOOL
FOR
CREATING
PARAMETRIC
SUPPORT
STRUCTURE
.
56
5.4.1
USER-DEFINED
PARAMETERS
.
57
5.4.2
OVERHANG
DETECTION
AND
SEED
PLANTING
.
58
5.4.3
SUPPORT
BRANCH
CREATION
.
59
5.5
PARAMETER
BOUNDARIES
AND
SUPPORT
PROPERTIES
.
61
5.5.1
GEOMETRIC
ACCURACY
OF
THIN
STRUTS
.
61
5.5.2
TENSILE
PROPERTIES
OF
THIN
STRUTS
.
63
5.6
AM
SIMULATION
&
OPTIMIZATION
.
66
5.6.1
GEOMETRY
OF
INTEREST
.
66
5.6.2
AM
SIMULATION
MODEL
.
68
5.6.3
META-MODEL
CREATION
.
70
5.6.4
PARAMETER
OPTIMIZATION
.
72
5.7
DERIVATION
OF
RECOMMENDATIONS
.
76
6
MODEL
AND
RESULT
VERIFICATION
.
81
6.1
SIMULATION
AND
DESIGN
VERIFICATION
.
81
6.1.1
STRAIN
SCALING
FACTOR
VERIFICATION
.
82
6.1.2
TREE-LIKE
SUPPORT
DESIGN
VERIFICATION
.
83
VI
6.2
TREE-LIKE
SUPPORT
APPLIED
TO
AM
SPARE
PARTS
.
85
6.2.1
CASE
STUDY
I:
RE-DESIGN
OF
A
PISTON
.
85
6.2.2
CASE
STUDY
II:
RE-DESIGN
OF
AN
EXHAUST
MANIFOLD
.
90
7
DISCUSSION
.
93
7.1
RESULT
INTERPRETATION
.
94
7.2
IMPLICATIONS
OF
THE
APPROACH
.
96
7.3
LIMITATIONS
OF
THE
APPROACH
.
98
7.4
FUTURE
RESEARCH
NEEDS
.
99
8
CONCLUSION
.
101
BIBLIOGRAPHY
.
105
APPENDIX
117
A
PARAMETER
MATRIX
REFERENCES
.
119
AUTHOR
'S
PUBLICATIONS
.
121
VII |
| adam_txt |
CONTENTS
LIST
OF
FIGURES
.
IX
LIST
OF
TABLES
.
XI
SYMBOLS
.
XIII
ACRONYMS
.
XV
1
INTRODUCTION
.
1
1.1
ADDITIVE
MANUFACTURING
AND
CURRENT
TRENDS
.
1
1.2
MOTIVATION
.
4
1.3
AIMS
&
STRUCTURE
.
7
2
THEORETICAL
BACKGROUND
.
11
2.1 METAL
ADDITIVE
MANUFACTURING
TECHNOLOGIES
.
12
2.1.1
POWDER
BED
FUSION
.
12
2.1.2
DIRECTED
ENERGY
DEPOSITION
.
13
2.1.3
MATERIAL
EXTRUSION
.
14
2.1.4
BINDER
JETTING
.
15
2.2
SUPPORT
STRUCTURE
.
16
2.2.1
THE
ROLE
OF
THE
SUPPORT
STRUCTURE
.
16
2.2.2
SUPPORT
STRUCTURE
TYPES
.
17
2.3
FUNDAMENTALS
OF
DESIGN
FOR
AM
.
19
2.3.1
DFAM
FOR
ADDITIVE
MANUFACTURED
PARTS
.
20
2.3.2
DFAM
FOR
SUPPORT
STRUCTURES
.
21
2.4
ADDITIVE
MANUFACTURING
SIMULATION
.
21
2.4.1
MESHING
.
22
2.4.2
BOUNDARY
CONDITIONS
.
24
2.4.3
THE
INHERENT
STRAIN
METHOD
.
25
2.4.4
THERMO-MECHANICAL
MODELING
.
26
3
CURRENT
STATE
IN
RESEARCH:
A
LITERATURE
STUDY
.
27
3.1
SUPPORT
STRUCTURE
DESIGN
.
28
3.1.1
DESIGN
APPROACHES
.
29
3.1.2
DESIGN
PARAMETERS
.
31
V
3.1.3
TOPOLOGY
OPTIMIZED
SUPPORT
.
32
3.1.4
DESIGN
FOR
ENHANCED
REMOVABILITY
.
34
3.2
THE
EFFECT
AND
PROPERTIES
OF
A
SUPPORT
STRUCTURE
.
34
3.3
TOWARDS
SUPPORT-FREE
PRINTING
.
36
3.4
DETERMINATION
OF
RESEARCH
NEEDS
.
37
4
METHODOLOGY
AND
METHODS
.
39
4.1
RESEARCH
METHODOLOGY
.
39
4.1.1
DRM:
DESIGN
RESEARCH
METHODOLOGY
.
40
4.1.2
DELIMITATION
AGAINST
OTHER
METHODOLOGIES
.42
4.2
METHODS
AND
TOOLS
.43
4.2.1
LITERATURE
STUDY
.
43
4.2.2
AXIOMATIC
DESIGN
.43
4.2.3
MODELING
&
SIMULATION
.
44
4.2.4
CASE
STUDIES
.
44
5
PARAMETRIC
SUPPORT
STRUCTURE
DESIGN
APPROACH
.
45
5.1
GENERAL
STRATEGY
.
46
5.2
DELIMITATION
.
48
5.2.1
MATERIAL
SELECTION
.
48
5.2.2
MACHINE
SELECTION
.
49
5.2.3
SUPPORT
STRUCTURE
TYPE
SELECTION
.
49
5.3
PARAMETER
DETERMINATION
.
50
5.3.1
DECOMPOSING
SUPPORT
STRUCTURE
DESIGN
.
51
5.3.2
DERIVATION
OF
GEOMETRIC
DESIGN
PARAMETERS
.
52
5.3.3
CONSTRAINTS
ON
PARAMETERS
.
54
5.3.4
PARAMETER
SIGNIFICANCE
.
55
5.4
TOOL
FOR
CREATING
PARAMETRIC
SUPPORT
STRUCTURE
.
56
5.4.1
USER-DEFINED
PARAMETERS
.
57
5.4.2
OVERHANG
DETECTION
AND
SEED
PLANTING
.
58
5.4.3
SUPPORT
BRANCH
CREATION
.
59
5.5
PARAMETER
BOUNDARIES
AND
SUPPORT
PROPERTIES
.
61
5.5.1
GEOMETRIC
ACCURACY
OF
THIN
STRUTS
.
61
5.5.2
TENSILE
PROPERTIES
OF
THIN
STRUTS
.
63
5.6
AM
SIMULATION
&
OPTIMIZATION
.
66
5.6.1
GEOMETRY
OF
INTEREST
.
66
5.6.2
AM
SIMULATION
MODEL
.
68
5.6.3
META-MODEL
CREATION
.
70
5.6.4
PARAMETER
OPTIMIZATION
.
72
5.7
DERIVATION
OF
RECOMMENDATIONS
.
76
6
MODEL
AND
RESULT
VERIFICATION
.
81
6.1
SIMULATION
AND
DESIGN
VERIFICATION
.
81
6.1.1
STRAIN
SCALING
FACTOR
VERIFICATION
.
82
6.1.2
TREE-LIKE
SUPPORT
DESIGN
VERIFICATION
.
83
VI
6.2
TREE-LIKE
SUPPORT
APPLIED
TO
AM
SPARE
PARTS
.
85
6.2.1
CASE
STUDY
I:
RE-DESIGN
OF
A
PISTON
.
85
6.2.2
CASE
STUDY
II:
RE-DESIGN
OF
AN
EXHAUST
MANIFOLD
.
90
7
DISCUSSION
.
93
7.1
RESULT
INTERPRETATION
.
94
7.2
IMPLICATIONS
OF
THE
APPROACH
.
96
7.3
LIMITATIONS
OF
THE
APPROACH
.
98
7.4
FUTURE
RESEARCH
NEEDS
.
99
8
CONCLUSION
.
101
BIBLIOGRAPHY
.
105
APPENDIX
117
A
PARAMETER
MATRIX
REFERENCES
.
119
AUTHOR
'S
PUBLICATIONS
.
121
VII |
| any_adam_object | 1 |
| any_adam_object_boolean | 1 |
| author | Weber, Sebastian |
| author_facet | Weber, Sebastian |
| author_role | aut |
| author_sort | Weber, Sebastian |
| author_variant | s w sw |
| building | Verbundindex |
| bvnumber | BV048817740 |
| classification_rvk | ZM 9045 |
| ctrlnum | (OCoLC)1369996404 (DE-599)DNB1276871635 |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Werkstoffwissenschaften / Fertigungstechnik |
| format | Thesis Book |
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| genre | (DE-588)4113937-9 Hochschulschrift gnd-content |
| genre_facet | Hochschulschrift |
| id | DE-604.BV048817740 |
| illustrated | Illustrated |
| index_date | 2024-07-03T21:32:08Z |
| indexdate | 2024-12-29T04:02:04Z |
| institution | BVB |
| institution_GND | (DE-588)1064118135 |
| isbn | 9783844089257 384408925X |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-034083526 |
| oclc_num | 1369996404 |
| open_access_boolean | |
| owner | DE-83 DE-862 DE-BY-FWS DE-861 |
| owner_facet | DE-83 DE-862 DE-BY-FWS DE-861 |
| physical | XV, 122 Seiten Illustrationen, Diagramme 22 cm x 17 cm, 254 g |
| publishDate | 2023 |
| publishDateSearch | 2023 |
| publishDateSort | 2023 |
| publisher | Shaker |
| record_format | marc |
| series2 | Produktentwicklung |
| spellingShingle | Weber, Sebastian Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals Konstruktionselement (DE-588)4165100-5 gnd Selektives Laserschmelzen (DE-588)4799496-4 gnd Komplexe Geometrie (DE-588)4164898-5 gnd Metallischer Werkstoff (DE-588)4136513-6 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Prozesssimulation (DE-588)4176077-3 gnd Festigkeit (DE-588)4016916-9 gnd Stützvorrichtung (DE-588)4424376-5 gnd Dünnwandiger Stab (DE-588)4013230-4 gnd Prozessoptimierung (DE-588)4176074-8 gnd Bearbeitungsgenauigkeit (DE-588)4197823-7 gnd Fertigungstechnik (DE-588)4329079-6 gnd |
| subject_GND | (DE-588)4165100-5 (DE-588)4799496-4 (DE-588)4164898-5 (DE-588)4136513-6 (DE-588)4389159-7 (DE-588)4176077-3 (DE-588)4016916-9 (DE-588)4424376-5 (DE-588)4013230-4 (DE-588)4176074-8 (DE-588)4197823-7 (DE-588)4329079-6 (DE-588)4113937-9 |
| title | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals |
| title_auth | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals |
| title_exact_search | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals |
| title_exact_search_txtP | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals |
| title_full | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals Sebastian Weber |
| title_fullStr | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals Sebastian Weber |
| title_full_unstemmed | Support structure design in additive manufacturing a parametric approach on support structure design for the laser-based powder bed fusion of metals Sebastian Weber |
| title_short | Support structure design in additive manufacturing |
| title_sort | support structure design in additive manufacturing a parametric approach on support structure design for the laser based powder bed fusion of metals |
| title_sub | a parametric approach on support structure design for the laser-based powder bed fusion of metals |
| topic | Konstruktionselement (DE-588)4165100-5 gnd Selektives Laserschmelzen (DE-588)4799496-4 gnd Komplexe Geometrie (DE-588)4164898-5 gnd Metallischer Werkstoff (DE-588)4136513-6 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Prozesssimulation (DE-588)4176077-3 gnd Festigkeit (DE-588)4016916-9 gnd Stützvorrichtung (DE-588)4424376-5 gnd Dünnwandiger Stab (DE-588)4013230-4 gnd Prozessoptimierung (DE-588)4176074-8 gnd Bearbeitungsgenauigkeit (DE-588)4197823-7 gnd Fertigungstechnik (DE-588)4329079-6 gnd |
| topic_facet | Konstruktionselement Selektives Laserschmelzen Komplexe Geometrie Metallischer Werkstoff Rapid Prototyping Fertigung Prozesssimulation Festigkeit Stützvorrichtung Dünnwandiger Stab Prozessoptimierung Bearbeitungsgenauigkeit Fertigungstechnik Hochschulschrift |
| url | https://d-nb.info/1276871635/04 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=034083526&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT webersebastian supportstructuredesigninadditivemanufacturingaparametricapproachonsupportstructuredesignforthelaserbasedpowderbedfusionofmetals AT shakerverlag supportstructuredesigninadditivemanufacturingaparametricapproachonsupportstructuredesignforthelaserbasedpowderbedfusionofmetals |
Inhaltsverzeichnis
Inhaltsverzeichnis
Inhaltsverzeichnis
THWS Schweinfurt Zentralbibliothek Lesesaal
| Signatur: |
2000 ZM 9045 W376 |
|---|---|
| Exemplar 1 | ausleihbar Verfügbar Bestellen |