Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites: = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Aachen
Apprimus Verlag
2019
|
| Ausgabe: | 1. Auflage |
| Schriftenreihe: | Ergebnisse aus der Produktionstechnik
25/2019 : Produktionsmaschinen |
| Schlagworte: | |
| Online-Zugang: | Volltext Inhaltsverzeichnis |
| Beschreibung: | X, 203 Seiten Illustrationen, Diagramme |
| ISBN: | 9783863597399 3863597397 |
| DOI: | 10.18154/RWTH-2019-06638 |
Internformat
MARC
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|---|---|---|---|
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| 003 | DE-604 | ||
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| 008 | 190812s2019 gw a||| m||| 00||| eng d | ||
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| 016 | 7 | |a 1190308789 |2 DE-101 | |
| 020 | |a 9783863597399 |c Broschur : EUR 39.00 (DE), EUR 40.10 (AT) |9 978-3-86359-739-9 | ||
| 020 | |a 3863597397 |9 3-86359-739-7 | ||
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| 084 | |a 620 |2 sdnb | ||
| 100 | 1 | |a Weiler, Thomas |e Verfasser |0 (DE-588)1191133419 |4 aut | |
| 245 | 1 | 0 | |a Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites |b = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |c Thomas Weiler |
| 246 | 1 | 1 | |a Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| 250 | |a 1. Auflage | ||
| 264 | 1 | |a Aachen |b Apprimus Verlag |c 2019 | |
| 300 | |a X, 203 Seiten |b Illustrationen, Diagramme | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Ergebnisse aus der Produktionstechnik |v 25/2019 |a Produktionsmaschinen | |
| 502 | |b Dissertation |c Rheinisch-Westfälische Technische Hochschule Aachen |d 2019 | ||
| 650 | 0 | 7 | |a Lasererwärmung |0 (DE-588)4139076-3 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Tapelegen |0 (DE-588)7631522-8 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Faserverstärkter Thermoplast |0 (DE-588)4626537-5 |2 gnd |9 rswk-swf |
| 653 | |a Engineering | ||
| 653 | |a Laser | ||
| 653 | |a Thermoplastic | ||
| 655 | 7 | |0 (DE-588)4113937-9 |a Hochschulschrift |2 gnd-content | |
| 689 | 0 | 0 | |a Faserverstärkter Thermoplast |0 (DE-588)4626537-5 |D s |
| 689 | 0 | 1 | |a Lasererwärmung |0 (DE-588)4139076-3 |D s |
| 689 | 0 | 2 | |a Tapelegen |0 (DE-588)7631522-8 |D s |
| 689 | 0 | |5 DE-604 | |
| 710 | 2 | |a Apprimus Verlag |0 (DE-588)1068101474 |4 pbl | |
| 776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe, PDF |o https://doi.org/10.18154/RWTH-2019-06638 |
| 830 | 0 | |a Ergebnisse aus der Produktionstechnik |v 25/2019 : Produktionsmaschinen |w (DE-604)BV023307578 |9 2019,25 | |
| 856 | 4 | 1 | |u https://doi.org/10.18154/RWTH-2019-06638 |x Resolving-System |z kostenfrei |3 Volltext |
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| 943 | 1 | |a oai:aleph.bib-bvb.de:BVB01-031479976 | |
Datensatz im Suchindex
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| adam_text |
CONTENTS
/
CONTENTS
INHALTSVERZEICHNIS
1
INTRODUCTION
.
1
1.1
MOTIVATION
.
3
1.2
PARTS
MADE
FROM
UD-FIBER-REINFORCED
THERMOPLASTIC
TAPES
.
4
1.3
IN-SITU
CONSOLIDATION
STRATEGY
.
6
1.4
LASER-ASSISTED
TAPE
PLACEMENT
WITH
IN-SITU
CONSOLIDATION
.
9
1.5
ECONOMICAL
RELEVANCE
OF
THE
PROCESS
SPEED
.
10
1.6
TOPIC
OF
THE
THESIS
.
12
2
STATE
OF
THE
ART
.15
2.1
TAPE
PLACEMENT
SYSTEMS
WITH
LOCALLY
ADJUSTABLE
IRRADIATION
.
15
2.1.1
LASER
BEAM
ANGLE
.
15
2.1.2
LASER
SPOT
WIDTH
AND
SPOT
HEIGHT
.
17
2.1.3
INDIVIDUAL
TAPE
IRRADIATION
.
19
2.1.4
LASER
INTENSITY
DISTRIBUTIONS
.
20
2.1.5
INTERIM
CONCLUSION
.
23
2.2
APPLICATION
AND
BENEFITS
OF
ADJUSTABLE
LASER
IRRADIATION
.
26
2.2.1
AVOIDANCE
OF
UNNECESSARY
HEATING
. 26
2.2.2
RESPONDS
TO
CHANGING
THERMAL
CONDITIONS
.
28
2.2.3
RESPONDS
TO
CHANGING
OPTICAL
CONDITIONS
.
29
2.2.4
TARGETED
SETTING
OF
THERMAL
MATERIAL
CONDITIONS
.
31
2.2.5
INTERIM
CONCLUSION
.34
2.3
TEMPERATURE
MEASUREMENT
FOR
CLOSED-LOOP
CONTROLS
. 35
2.4
WELD
STRENGTHS
AT
INCREASED
PROCESS
SPEEDS
. 37
2.5
THROUGH-THICKNESS
TEMPERATURE
DISTRIBUTION
. 39
2.5.1
DETERMINATION
.
39
2.5.2
EFFECT
OF
PROCESS
SPEED
.
40
2.5.3
EFFECT
ON
THE
PLACEMENT
PROCESS
.
41
2.6
CONCLUSIONS
FROM
THE
STATE
OF
THE
ART
.
41
3
OBJECTIVES,
TASKS
AND
OUTLINE
.
43
3.1
OBJECTIVES
AND
TASKS
.
43
3.2
OUTLINE
.
46
4
DETERMINATION
OF
THE TEMPERATURE
DISTRIBUTION
IN
THROUGH-THICKNESS
DIRECTION
.
47
4.1
DESCRIPTION
OF
THE
HEAT
TRANSFER
PROBLEM
.
48
4.2
(DETAILED)
THERMAL
MODEL
WITH
NUMERICAL
SOLUTION
.
51
4.3
(SIMPLIFIED)
THERMAL
MODEL
WITH
ANALYTICAL
SOLUTIONS
.
53
4.3.1
DERIVATION
OF
THE
ASSUMPTIONS
MADE
.
53
4.3.2
DESCRIPTION
OF
THE
SIMPLIFIED
MODEL
.
60
4.3.3
ANALYTICAL
SOLUTIONS
.
61
II CONTENTS
4.3.4
HEATING
PROCESS
.
61
4.3.5
COOLING
PROCESS
.
65
4.4
QUALIFICATION
BY
COMPARISONS
BETWEEN
MODEL
COMPLEXITIES
.
67
5
INVESTIGATIONS
ON
THE
EFFECT
OF
PROCESS
SPEED
ON
THE
THROUGH-THICKNESS
TEMPERATURE
DISTRIBUTION
.
71
5.1
TEMPERATURE
GRADIENTS
AT
INCREASED
PROCESS
SPEEDS
AND
THEIR
DECAY
DURING
COOLING
.
71
5.1.1
INVESTIGATION
BY
USE
OF
SIMPLIFIED
MODEL
AND
ANALYTICAL
SOLUTIONS.
71
5.1.2
INVESTIGATION
BY
USE
OF
DETAILED
MODEL
AND
NUMERICAL
SOLUTION
.
.75
5.2
HEATING
CHARACTERISTIC
OF
TAPE
THICKNESSES
/
PROCESS
SPEEDS
.79
5.3
DESCRIPTION
OF
THE
TEMPERATURE
GRADIENT
/
HEAT
SOAK
.
81
5.4
EXPERIMENTAL
INVESTIGATIONS
.82
5.5
MELT
POOL
DEPTH
.
89
5.6
MELT
POOL
DWELL
TIME
AND
LENGTH
.93
5.7
BOND
INTERFACE
COOLING
RATE
.95
5.8
ELASTIC
MODULUS
WITHIN
THE
TAPE
.
95
6
IMPACT
OF
THE
THERMAL
SKIN
EFFECT
ON
THE
PLACEMENT
PROCESS
.
97
6.1
INTERPRETATION
OF
THE
RESULTS
FOR
HIGH-SPEED
TAPE
PLACEMENT
.
97
6.1.1
EFFECT
ON
THE
TAPE
PLASTICITY
.98
6.1.2
EFFECT
ON
THE
DEVELOPMENT
OF
INTIMATE
SURFACE
CONTACT
.
100
6.1.3
EFFECT
ON
AUTOHESION
.
103
6.1.4
EFFECT
ON
WELD
STRENGTH
FORMATION
.
104
6.1.5
EFFECT
ON
RECONSOLIDATION
AND
POST
HEALING
.106
6.1.6
EFFECT
ON
THE
CRYSTALLINITY
IN
THE
BOND
INTERFACE
. 106
6.1.7
FURTHER
SECONDARY
EFFECTS
.
109
6.2
EXPERIMENTAL
INVESTIGATIONS
.
110
6.2.1
EXPERIMENTAL
SETUP
(PULL-THROUGH
TEST)
.
110
6.2.2
EXPERIMENTAL
DESIGN
AND
EXECUTION
.
115
6.2.3
RESULTS
OF
THE
LAP
SHEAR
TEST
.
119
6.2.4
INVESTIGATION
OF
THE
FRACTURED
SURFACES
.
121
6.2.5
INTERPRETATION
AND
CONSEQUENCE
OF
THE
RESULTS
.
123
7
ANALYSIS
OF
IRRADIATION
STRATEGIES
FOR
A
CONTROLLED
THROUGH-THICKNESS
TEMPERATURE
DISTRIBUTION
.
.125
7.1
STRATEGY
1:
MAXIMIZATION
OF
THE
SURFACE
TEMPERATURE
. 127
7.2
STRATEGY
2:
ADAPTATION
OF
IRRADIATION
TIME
(-LENGTH)
.
128
7.3
STRATEGY
3:
DECAYING
LASER
INTENSITY
DISTRIBUTION
.
130
7.4
CONCLUDING
EVALUATION
.
131
8
SPEED-ADAPTIVE
CONTROL
OF
THE
TEMPERATURE
GRADIENT
BY
ADAPTION
OF
THE
HEATING
LENGTH
.
133
8.1
OPEN-LOOP
CONTROL
OF
TEMPERATURE
GRADIENTS
.
134
8.2
CLOSED-LOOP
CONTROL
OF
TEMPERATURE
GRADIENTS
.
136
CONTENTS
III
8.3
INTERIM
CONCLUSION
.
137
9
WINDING
MACHINE
CONCEPTS
FOR
A
SPEED-ADAPTIVE
CONTROL
OF
THE
TEMPERATURE
DISTRIBUTION
.
139
9.1
WINDING
MACHINE
CONCEPT
WITH
VCSEL
.
139
9.2
WINDING
MACHINE
CONCEPT
WITH
ZOOM
HOMOGENIZER
OPTIC
.
141
10
OPTIMIZATION
STRATEGY
FOR
THE
MELT
DWELL
LENGTH
. 143
11
SUMMARY
AND
OUTLOOK
.147
12
REFERENCES
.
155
13
APPENDIX
I:
METHOD
OF
MIRRORING
HEAT
SOURCES
.
173
14
APPENDIX
II:
PROS
AND
CONS
OF
INCREASING
TEMPERATURE
GRADIENTS
.
175
15
APPENDIX
III:
EXPERIMENTAL
SETUPS
.
177
15.1
EXPERIMENTAL
SETUP
FOR
MEASUREMENT
OF
TEMPERATURE
GRADIENTS
.
177
15.2
MAGNIFICATION
OF
THE
PULL-THROUGH
TEST
.
178
15.3
LAP
SHEAR
TEST
SETUP
.
179
15.4
REFERENCE
PROBE
.
179
16
APPENDIX
IV:
PRELIMINARY
INVESTIGATIONS
.
181
16.1
PRELIMINARY
INVESTIGATION
ON
SURFACE
IRRADIATION
HOMOGENEITY
.
181
16.2
PRE-STUDY
ON
THE
INFLUENCE
OF
CONDUCTION
IN
FIBER
DIRECTION
.
182
16.3
PRELIMINARY
INVESTIGATIONS
FOR
THE
PULL-THROUGH
EXPERIMENT
.
183
16.3.1
PRESSURE
DISTRIBUTION
OF
THE
CONSOLIDATION
ROLLER
ON
THE
TAPE
.
183
16.3.2
PREDETERMINATION
OF
THE
ACTUAL
NIP
POINT
TEMPERATURE
.
183
17
APPENDIX
V:
EQUIPMENT
USED
.
185
17.1
LASER
TECHNOLOGY
.
185
17.2
HOLDER
FOR
LASER
POSITIONING
.
185
17.3
TEMPERATURE
SENSORS
.186
18
APPENDIX
VI:
MATERIAL
PROPERTIES
.
187
18.1
PEEK/CF
.
187
18.2
HDPE/GF
.
188
18.3
SURFACE
ROUGHNESS
OF
THE
HDPE/GF
TAPES
.
189
19
APPENDIX
VII:
EXTENDED
THERMAL
MATERIAL
PROPERTIES
.
191
19.1
SPECIFIC
HEAT
CAPACITY,
ENTHALPY
OF
FUSION
AND
CRYSTALLIZATION
.
191
19.2
TEMPERATURE-DEPENDENT
FLEXURAL
MODULUS
.
193
19.3
TEMPERATURE-DEPENDENT
THERMAL
CONDUCTIVITY
.
194
19.4
AVERAGED
RADIATIVE
HEAT
TRANSFER
COEFFICIENT
. 194
19.5
LINE-SPEED-DEPENDENT
CONVECTIVE
HEAT
TRANSFER
COEFFICIENT
AT
VARIOUS
HEATING
LENGTHS
.
195
IV
_
CONTENTS
20
APPENDIX
VIII:
MATERIAL
PROPERTIES
REG.
BONDING
.
197
20.1
REPTATION/WELDING
TIME
AS
FUNCTION
OF
TEMPERATURE
FOR
PEEK
.
197
20.2
INTIMATE
SURFACE
CONTACT
DEVELOPMENT
AS
A
FUNCTION
OF
PRESSURE
AND
SURFACE
ROUGHNESS
.
197
20.3
TEMPERATURE-DEPENDENT
VISCOSITY
OF
PEEK/CF
AND
PEEK
.
198
20.4
DEGRADATION
TEMPERATURE
OF
PEEK
.
199
21
APPENDIX
IX:
VISUALIZATIONS
.
201
21.1
GEOMETRICAL
SIZES
IN
HEATING
OF
TAPES
BY
MEANS
OF
LASER
.
201
21.2
GEOMETRY
AND
MATERIAL
CONDITIONS
NEAR
THE
TAPE
SURFACE
.
202
21.3
PROBE
PREPARATIONS
.
203 |
| any_adam_object | 1 |
| author | Weiler, Thomas |
| author_GND | (DE-588)1191133419 |
| author_facet | Weiler, Thomas |
| author_role | aut |
| author_sort | Weiler, Thomas |
| author_variant | t w tw |
| building | Verbundindex |
| bvnumber | BV046099160 |
| classification_rvk | ZM 7021 |
| ctrlnum | (OCoLC)1109131710 (DE-599)DNB1190308789 |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| doi_str_mv | 10.18154/RWTH-2019-06638 |
| edition | 1. Auflage |
| format | Thesis Book |
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| genre | (DE-588)4113937-9 Hochschulschrift gnd-content |
| genre_facet | Hochschulschrift |
| id | DE-604.BV046099160 |
| illustrated | Illustrated |
| indexdate | 2024-11-25T17:04:15Z |
| institution | BVB |
| institution_GND | (DE-588)1068101474 |
| isbn | 9783863597399 3863597397 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-031479976 |
| oclc_num | 1109131710 |
| open_access_boolean | 1 |
| owner | DE-83 DE-29T |
| owner_facet | DE-83 DE-29T |
| physical | X, 203 Seiten Illustrationen, Diagramme |
| publishDate | 2019 |
| publishDateSearch | 2019 |
| publishDateSort | 2019 |
| publisher | Apprimus Verlag |
| record_format | marc |
| series | Ergebnisse aus der Produktionstechnik |
| series2 | Ergebnisse aus der Produktionstechnik Produktionsmaschinen |
| spelling | Weiler, Thomas Verfasser (DE-588)1191133419 aut Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen Thomas Weiler Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen 1. Auflage Aachen Apprimus Verlag 2019 X, 203 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Ergebnisse aus der Produktionstechnik 25/2019 Produktionsmaschinen Dissertation Rheinisch-Westfälische Technische Hochschule Aachen 2019 Lasererwärmung (DE-588)4139076-3 gnd rswk-swf Tapelegen (DE-588)7631522-8 gnd rswk-swf Faserverstärkter Thermoplast (DE-588)4626537-5 gnd rswk-swf Engineering Laser Thermoplastic (DE-588)4113937-9 Hochschulschrift gnd-content Faserverstärkter Thermoplast (DE-588)4626537-5 s Lasererwärmung (DE-588)4139076-3 s Tapelegen (DE-588)7631522-8 s DE-604 Apprimus Verlag (DE-588)1068101474 pbl Erscheint auch als Online-Ausgabe, PDF https://doi.org/10.18154/RWTH-2019-06638 Ergebnisse aus der Produktionstechnik 25/2019 : Produktionsmaschinen (DE-604)BV023307578 2019,25 https://doi.org/10.18154/RWTH-2019-06638 Resolving-System kostenfrei Volltext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031479976&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Weiler, Thomas Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen Ergebnisse aus der Produktionstechnik Lasererwärmung (DE-588)4139076-3 gnd Tapelegen (DE-588)7631522-8 gnd Faserverstärkter Thermoplast (DE-588)4626537-5 gnd |
| subject_GND | (DE-588)4139076-3 (DE-588)7631522-8 (DE-588)4626537-5 (DE-588)4113937-9 |
| title | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| title_alt | Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| title_auth | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| title_exact_search | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| title_full | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen Thomas Weiler |
| title_fullStr | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen Thomas Weiler |
| title_full_unstemmed | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen Thomas Weiler |
| title_short | Thermal Skin Effect in Laser-Assisted Tape Placement of Thermoplastic Composites |
| title_sort | thermal skin effect in laser assisted tape placement of thermoplastic composites thermischer skineffekt beim laserunterstutzten tapelegen von thermoplastischen faserverbundkunststoffen |
| title_sub | = Thermischer Skineffekt beim Laserunterstützten Tapelegen von thermoplastischen Faserverbundkunststoffen |
| topic | Lasererwärmung (DE-588)4139076-3 gnd Tapelegen (DE-588)7631522-8 gnd Faserverstärkter Thermoplast (DE-588)4626537-5 gnd |
| topic_facet | Lasererwärmung Tapelegen Faserverstärkter Thermoplast Hochschulschrift |
| url | https://doi.org/10.18154/RWTH-2019-06638 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031479976&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV023307578 |
| work_keys_str_mv | AT weilerthomas thermalskineffectinlaserassistedtapeplacementofthermoplasticcompositesthermischerskineffektbeimlaserunterstutztentapelegenvonthermoplastischenfaserverbundkunststoffen AT apprimusverlag thermalskineffectinlaserassistedtapeplacementofthermoplasticcompositesthermischerskineffektbeimlaserunterstutztentapelegenvonthermoplastischenfaserverbundkunststoffen AT weilerthomas thermischerskineffektbeimlaserunterstutztentapelegenvonthermoplastischenfaserverbundkunststoffen AT apprimusverlag thermischerskineffektbeimlaserunterstutztentapelegenvonthermoplastischenfaserverbundkunststoffen |