Mechanical properties and working of metals and alloys:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Singapore
Springer
[2018]
2018 |
| Schriftenreihe: | Springer Series in Materials Science
264 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | xx, 748 Seiten Illustrationen, Diagramme |
| ISBN: | 9789811072086 |
Internformat
MARC
| LEADER | 00000nam a2200000 cb4500 | ||
|---|---|---|---|
| 001 | BV045007409 | ||
| 003 | DE-604 | ||
| 005 | 20200316 | ||
| 007 | t | ||
| 008 | 180614s2018 si a||| |||| 00||| eng d | ||
| 020 | |a 9789811072086 |c Book : circa EUR 116.63 (DE) (freier Preis), circa EUR 119.90 (AT) (freier Preis), circa CHF 120.00 (freier Preis) |9 978-981-10-7208-6 | ||
| 024 | 3 | |a 9789811072086 | |
| 028 | 5 | 2 | |a Bestellnummer: 978-981-10-7208-6 |
| 028 | 5 | 2 | |a Bestellnummer: 86535675 |
| 035 | |a (OCoLC)1041149169 | ||
| 035 | |a (DE-599)BVBBV045007409 | ||
| 040 | |a DE-604 |b ger |e rda | ||
| 041 | 0 | |a eng | |
| 044 | |a si |c XB-SG | ||
| 049 | |a DE-634 |a DE-83 | ||
| 084 | |a ZM 4000 |0 (DE-625)157033: |2 rvk | ||
| 100 | 1 | |a Bhaduri, Amit |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Mechanical properties and working of metals and alloys |c Amit Bhaduri |
| 264 | 1 | |a Singapore |b Springer |c [2018] | |
| 264 | 1 | |c 2018 | |
| 300 | |a xx, 748 Seiten |b Illustrationen, Diagramme | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Springer Series in Materials Science |v 264 | |
| 650 | 0 | 7 | |a Mechanische Eigenschaft |0 (DE-588)4217961-0 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Metall |0 (DE-588)4038860-8 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Legierung |0 (DE-588)4035035-6 |2 gnd |9 rswk-swf |
| 653 | |a TDM | ||
| 653 | |a TG | ||
| 653 | |a Rolling, Forging, Extrusion and HERF | ||
| 653 | |a Wire, Tube and Deep Drawing | ||
| 653 | |a Hardness, Tension and Compression | ||
| 653 | |a Torsion, Bending, Impact and Transition Temperature | ||
| 653 | |a Fatigue, Creep and Fracture | ||
| 653 | |a TDM | ||
| 689 | 0 | 0 | |a Metall |0 (DE-588)4038860-8 |D s |
| 689 | 0 | 1 | |a Legierung |0 (DE-588)4035035-6 |D s |
| 689 | 0 | 2 | |a Mechanische Eigenschaft |0 (DE-588)4217961-0 |D s |
| 689 | 0 | |5 DE-604 | |
| 776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe |z 978-981-10-7209-3 |
| 830 | 0 | |a Springer Series in Materials Science |v 264 |w (DE-604)BV000683335 |9 264 | |
| 856 | 4 | 2 | |m HEBIS Datenaustausch |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030399422&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
| 999 | |a oai:aleph.bib-bvb.de:BVB01-030399422 | ||
Datensatz im Suchindex
| _version_ | 1804178617444335616 |
|---|---|
| adam_text | Part I Mechanical Properties of Metals and Alloys
Tension 20 e eee e nnn eees
1 1 Introduction 0 ec eee eee eee eee eee
Ll Description of Stress at a Point 2 6 ee eee ees
1 2 SUA occ ee nee teen een enna
121 True Versus Engineering Strain 000600 ee eee eee
122 Advantages of True Strain Over Engineering Strain
123 Poisson’s Ratio and Volume Strain 2 1 ee ee eee
1 3 Conventional and True Stresses
Elastic Stress-Strain Relations
Elements of Plastic Deformation
151 Relationship Between Principal Normal and Shear
StresseS oe ee eee tees
152 Mohr’s Stress Circle 0 eee eee es
153 SHPp eee eee renee
154 TWINning 6 ee ene ee eee
155 Strain Hardening 6 ee eee eee
156 Stacking Fault 0 0 ccc eee eens
157 Strengthening Methods 606 eee ee ee es
158 Spherical and Deviator Components of Stress -
159 Yielding Criteria for Ductile Metals 0--0055
1 5 10 Octahedral Shear Stress and Shear Strain - ---
1 5 11 Invariants of Stress and Strain 6 ee ee
1 5 12 Levy—Mises Equations for Ideal Plastic Solid
1 5 13 Yielding Criteria Under Plane Strain 266 -0055
Types of Tensile Stress~Strain Curve 266 ee eee eee eee
161 Type I: Elastic Behaviour 2 66 6 e eee eee ees
162 Type Il: Elastic-Homogeneous Plastic Behaviour
163 Type Ill: Elastic-Heterogeneous Plastic Behaviour
164 Type IV: Elastic-Heterogeneous~Homogeneous Plastic
Behaviour 0 ee eee eee eee eee
165 Type V: Elastic-Heterogeneous-Homogeneous Plastic
Behaviour for Some Crystalline Polymers + 0
Linear Elastic Properties 0 cece eee ees
171 Modulus of Elasticity ee ees
172 Proportional and Elastic Limit 1 2 62 eee ee renee
173 Resilience and Modulus of Resilience sees
Relationship Between True and Engineering Stresses
During Plastic Deformation 602 ee eee ee eee
Three-Dimensional State of Stress 050 00 eee eee
COIN AN KS WW
me 0 0 00
=
Sl
1 8
Nonlinear Elastic Properties 2 222 non 58
181 Secant and Tangent Modulus 222 ccm 58
182 Elastomer or Rubber Elasticity 0 0ee ee 58
183 Elastic Resilience or Resilience 0 00 0 0 ce, 59
1 9 Inelastic Properties 2 0 eee ee ences 60
191 Yield Strength 0 eee eee ene 60
192 Ultimate and True Tensile Strength 62
193 Ductility 0 ce cece een eee 63
194 Fracture Strength and True Fracture Strengih 68
195 Toughness 600 eee eee eee eee eee 69
1 10 Influence of Temperature on Tensile Properties 70
1 10 1 Effect of Temperature on Stress-Strain Curve
of Mild Steel on none nr eee 72
L 11 Swain Rate 2oooooonnn ernennen 73
1 11 1 Relation Between Flow Stress and Strain Rate 74
1 11 2 Superplasticity 0 0 eee ees 75
1 11 3 Effect of Strain Rate on Stress—Strain Curve
of Mild Steel ee eens 71
1 12 Testing Machine 2 eee eens 78
1 12 1 Influence of Testing Machine on Strain
and Strain Rate ee nes 79
1 13 Notch Tensile Test 2 0 eee ee ees 80
1 14 Tensile Fracture 2 eee 81
1 15 Solved Problems 2 0 ee ee eee 85
References 0 ee nee eee eee e es 93
Compression 200 00 ee eee eens 95
2 1 Introduction 2 ee eee nee 95
2 2 Standard Specimen 0 ee eens 96
2 3 Elastic Range 1 eee eee eens 97
2 4 Plastic Range 2 eee ete eens 98
241 Stress and Strain eee ees 99
242 Strain Rate eee eens 100
243 Brittle Materials 002 cee eee eee 101
244 Ductile Materials 1 0 eens 102
2 5 Bauschinger Effect 0 2 cee cece ee eens 104
2 6 Advantages of Compression Over Tension Test --+5-55- 105
2 7 Problems in Compression Test 6 e eee eee te eens 106
271 Buckling 260 ee tee ee teens 106
272 Barreling 2 2 cece eee eee tenes 109
2 8 Compressive Failure of Materials 0 6 06 e sere tere tee ees 111
2 9 Solved Problems 000 eee eee eee eee eens 113
References 0c ee ee eee eee tenner enn 117
Hardness 0 eee ee eee teeters 119
3 1 Introduction 000 eee eens 120
3 2 Classification of Hardness 6 ee eee eee treet 120
3 3 Precautions to Avoid Erratic Hardness Measurement --++: 121
3 4 Mohs’ Scale of Hardness 1 eee eee 123
3 5 File Hardness Test 0 0c ee eee nnn 123
3 6
xi
Brinell Hardness 0 eee eee eee 124
361 Principle of Testing 2 2 0c cece ee eee tee 125
362 Derivation for BHN 6 ec ene 125
363 Indenters, Loads and Loading Periods -50005 126
364 Method of Testing 6 6 ee ee ete ee 128
365 Anomalous Behaviour 0 6 cee ees 129
366 Advantages and Disadvantages 62- eee e ee eee eee 129
Meyer Hardness 2 eee ee tee ee eee tenes 129
371 Meyer’s Law 1 0 eee eee eet tenes 130
372 Load Sensitivity cc cece eee eee eee 130
373 Influence of P/ID? 2 0 ccc eee eens 131
Rockwell Hardness 202 ee eens 131
381 Principle of Testing 0 6 eee eee ee eee 131
382 Loads ete eee eens 132
383 Indenters 210 eee eee ee eee 133
384 Direct-Reading Hardness Dial 1 6 eee ee eee 133
385 Hardness Scale 0 cee ee eee ete 135
386 Method of Testing 2 2 eens 136
387 Advantages 0 ee teens 139
Rockwell Superficial Hardness 1 ee eee eee 139
391 Principle of Operation 6 ee ees 139
392 Superficial Hardness Scale 2 6 ee ee ees 139
393 Merits and Demerits 2 06 fee tes 140
Vickers Hardness ee teens 140
3 10 1 Indenters and Loads 2 2222 r0reeeneernenen nen 140
3 10 2 Principle of Operation 226 ee ee ee ees 141
3 10 3 WHN Versus BHN 0 0 cee eens 143
3 10 4 Operational Method 0 66 eee eee eee 143
3 10 5 Minimum Thickness of Test Section 000 ee eee 144
3 10 6 Anomalous Behaviour 00062 cee eee ees 144
3 10 7 Advantages and Disadvantages ----+--2005- 144
Microhardness (Knoop Hardness) 0 6 eee eee eens 145
3 11 1 Penetrators and Loads 2 0 eee eee ees 145
3 11 2 Principle of Operation © 6 6c eee eee eee ees 146
3 11 3 Advantages and Disadvantages 2 6 cee ee eee 147
Monotron Hardness 0 eee eee tee e tees 148
3 12 1 Indenters and Hardness Scales -00 2+ eee eeee 148
3 12 2 Principle of Operation © 6 6 eee eee ee eee 148
3 12 3 Advantages and Disadvantages 6 eee eee eee 149
Shore Scleroscope Hardness 6 6 eee eee ee eens 149
3 13 1 Principle of Testing 6 6 eee ees 150
3 13 2 Mass Effect of Test Piece 6 eee ees 150
3 13 3 Advantages 6 cece ee ees 151
Poldi Impact Hardness 1 1 ee eee ee eee ee eee ees 151
3 14 1 Principle of Testing 2222 ecceeeeeeeen nennen 151
3 14 2 Use of Supplied Table to Determine BHN ---- 152
3 143 Advantages and Disadvantages 2 ee ee ee es 153
The Herbert Pendulum Hardness 0 eee ee ens 153
3 15 1 Time Test 0 ccc ccc ce ee ee ee eens 154
3 15 2 Scale Test eee ee eens 154
3 15 3 Time Work-Hardening Test 0000e ee ee eee 154
3 154 Scale Work-Hardening Test 1 0 eee ee ees 154
3 16 Nanohardness 000 ee eee eee eens 154
3 16 1 Indenters 002 eee ee eee tens 155
3 16 2 Derivation for Berkovich Hardness - 6-0 eee ees 156
3 16 3 Determination of Contact Depth of Penetration 157
3 16 4 Correction for Machine Compliance 6 0 eee eens 159
3 16 5 Indenter Shape Function 2260 eee ene 160
3 16 6 Errors Due to Pile-Up 6 - 0-0 e eee eee 161
3 16 7 Martens Hardness 2 1 ee eee eee ees 161
3 17 Relationship to Flow Curve and Prediction of Tensile Properties 163
3 18 Solved Problems 000 c eee eters 164
References 0 eee eee eee eens 170
Bending 0 0 0c cee eee eee nett 173
4 1 Introduction 0 ee eee teens 173
4 2 Pure Bending 0 0 eee ee tte 174
421 Bending Stresses and Flexure Formula +0+-5- 174
422 Experimental Method 6 6 ee ee eee teense 179
4 3 Beam Design in Pure Bending 2-6 eee ee ee eee ees 180
4 4 Linear Elastic Behaviour 200 eee eee 181
441 Important Variables Affecting Modulus of Rupture 182
442 Modulus of Elastic Resilience 666 ee eee eee 182
4 5 Yielding 0 ete ete ents 183
451 Discontinuous Yielding and Shape Factor - ++-- 183
4 6 Nonlinear Stress-Strain Relations 206 eee eee 184
4 7 Shear Stresses in Elastically Bent Beam 6-6 eee eee eee eee 186
4 8 Solved Problems 000 00 cc eee eet eee eee ete etnies 190
References eee eee eee nes 195
Torsion—Pure Shear 0 cece eee eens 197
5 1 Introduction 0 2 ee tee een ene 197
5 2 State of Stress and Strain - tees 198
521 Shear Strain 2 ee teens 200
522 Relation Between Shear Modulus ‘G’ and Young’s
Modulus ‘E? 0 eee eens 202
5 3 Relation Between Shear Strain and Angle of Twist -- -+--5 202
5 4 Torsional Stresses in Elastic Range 1 -- eee eee eee tes 203
541 Relation Between Torque, Shear Modulus
and Angle of Twist 220 eee eee ere ree cerns 204
542 Computation of Torque in Practical Applications - 204
543 Polar Moment of Inertia, Shear Stress
and Angle of Twist 0 66 0 see eee erences 204
544 Thin-Walled Tube of Arbitrary Cross-Section - --+, 207
5 5 Torsional Stresses for Plastic Strains 6 1 eee eee eee eee es 208
5 6 Behaviour of Material in Torsion 6 6 ee eee eee eens 210
561 Testing Equipment 6 0 00 eee eee reer errs 211
562 Specimen 0 eee eee teeter ene 2ll
5 7 Blastic Properties -:-sreeeeeeneneeenn nenn nn nn nenn 212
571 Shear Modulus and Torsional Proportional Limit 212
572 Torsional Modulus of Elastic Resilience --++--+- 213
5 8 Inelastic Properties - eee eee ee ee eee teens 215
581 Torsional Yield Strength 2 6 ee eee ees 215
5 8 2 Ultimate Torsional Shear Strength or Modulus
Of Rupture 2 eee eee eee
583 Ductility 0 eee tee
5 9 Torsion Test Versus Tension Test 2022 0c eee eee eee ee
591 Comparison in Terms of State of Stress and Strain
592 Comparison of Ductile Behaviour 2000 0000s
593 Torsional Shear Stress—Strain Diagram from Tensile
Flow Curve 202 2c eee ee eee eee
5 10 Failure Under Torsion 000 cece eee eee eee eens
5 11 Solved Problems 0 cee eee tence ees
References 0 cee eee teen e ee nenas
Impact Loading 0 00 ce teen eens
6 1 Dynamic Loading and Brittle Fracture 2000 0c ee eee ees
611 Factors Responsible for Brittle Behaviour
6 2 Notched-Bar Impact Tests 222 00 c eee ee eee eee eens
621 Single-Blow Pendulum Impact Test 000
6 3 Calculation of Energy Relations 2202 eee eee eee
631 Correction for Energy Losses 2 eee eee
6 4 Impact Properties 2 0 ee eee eee
641 Transition Temperature Curves 2 20 cee eee eee
642 Various Criteria of Transition Temperature
6 5 Metallurgical Factors Affecting Impact Properties
651 Embrittlement During Tempering -
6 6 Instrumented Charpy Impact Test 0 0 eee
6 7 Additional Large-Scale Fracture Test Methods 000-
671 Explosion-Crack-Starter Test 0 cee eee eee eee
672 Drop Weight Test (DWT) 0 00 00
673 Robertson Crack-Arrest Test 2 2 20 0 ee eee
674 Dynamic Tear (DT) Test 20 0 eee ee eee
6 8 Fracture Analysis Diagram (FAD) 260000 cee eee ee ees
681 Design Philosophy Using FAD 000200005
6 9 Solved Problems 6 0 cee tee eee
References 0 0c eee tenet eens
Creep and Stress Rupture 0000 ee eee
71 Long-Time Loading at High Temperature 2 00 eee
7 2 The Creep Curve 6 cee eee ene
73 Surain-Time Relations © 1 cc ee ee eee ees
7 4 Creep Rate-Stress-Temperature Relations 6600e eee
75 Steady-State Creep 06 cece ete teenies
75 1 Effect of Grain Size 22reseneeerennnennen
752 Activation Energy 6 eee eee eee
1 6 Creep Deformation Mechanisms 6 6s eee eee eee
761 Dislocation Creep or Climb-Glide Creep cr
762 Diffusional Creep 66 ee eee eee ees
763 Grain-Boundary Sliding 666e eee eee eee ee
7 7 Deformation Mechanism Map ---- + sees eee reenter eens
7 8 The Stress-Rupture Test 2 01s eee eee eee eee ences
79 Concept of ECT and Elevated-Temperature Fracture -
791 Wedge-Shaped Cracks and Round or Elliptically
Shaped Cavities essere eres eee ness
xili
7 10 Presentation of Engineering Creep Data 211 eee ee eee 287
7 10 1 Prediction of Creep Strength 0000e ee eee 288
7 10 2 Prediction of Creep-Rupture Strength 00-+--- 290
7 11 Parameter Methods to Predict Long-Time Properties 291
7 11 1 Larson-Miller Parameter 000 293
7 11 2 | Orr—Sherby—Dorn Parameter 200200 eee eee 294
7 113 Manson-Haferd Parameter cee eee eee eee 295
7 11 4 Goldhoff-Sherby Parameter 0 6 eee ee eee 296
7 11 5 Limitations of Parameter Methods - 0-0005- 297
7 12 Stress Relaxation 2 ee ee tte 297
7 12 1 Step-Down Creep Test 2 00 299
7 13 Materials for High-Temperature Use 0 1 eee eee ees 299
7 13 1 Rules to Develop Creep Resistance -+-0-0006- 302
7 14 Creep Under Multiaxial Stresses 2 eee ee 303
TAS Indentation Creep ee ees 304
7 15 1 | Method to Obtain Creep Curve Using Rockwell
Hardness Tester ee ee eens 306
7 16 Solved Problems 000 eee cee eee eens 308
References 0 ee ee eee ee ees 314
Fafigue 2 eee eee eee eee 317
8 1 Fatigue Failure eee eee 318
8 2 Stress Cycles 2 eee ees 319
8 3 Standard Fatigue Test 2 0 ec ee ees 321
8 4 The S-N Diagram and Faligue Properties 000 00002005 323
841 Reason for Existence of Fatigue Limit - 325
8 5 Statistical Nature of Fatigue 6 ees 326
8 6 Fatigue Crack Nucleation and Growth 0 0 ees 328
861 Fatigue Crack Growth Rate 0 ees 330
8 7 Effect of Mean Stress 2 6 ee ee ene 332
8 8 Stress Fluctuation and Cumulative Fatigue Damage 335
881 Overstressing, Understressing and Coaxing 335
882 Cumulative Fatigue Damage 2206 eee eee 336
8 9 Stress Concentration Effect 2 0 ee ee eee 338
8 10 Size Effect 2 eens 341
8 11 Surface Effects and Surface Treatments 022 00 eee eee 342
8 11 1 Surface Roughness and Treatment - 343
8 11 2 Surface Properties and Treatment 2222er nenn 343
8 11 3 Surface Residual Stress and Treatment 344
8 11 4 Metallurgical Processes Detrimental to Fatigue 346
8 12 Effect of Metallurgical Variables 2220 cece ees 346
8 13 Frequency of Stress Cycling 0 ee eee eee 348
8 14 Temperature Effect ee eee 349
8 14 1 Low Temperature 0 2 ce eee 349
8 14 2 High Temperature 2 eee ees 349
8 14 3 Thermal Fatigue 2 ees 350
8 15 Chemical Effects 0 eee 350
8 16 Cyclic Strain-Controlled Fatigue 000 cee ees 352
8 16 1 Low-Cycle Fatigue 0 000 eee eee 356
8 16 2 Strain-Life Equation and Curve 222m mon nenn 356
xv
8 17 Creep—Fatigue Interaction 000 cece eee es 358
8 18 Increasing Amplitude Tests 220 cece cee eects 361
8 18 1 Step Test eee ee tees 362
8 18 2 Prot Test ee eee teens 362
8 19 Solved Problems 2 0 00 0 c cece eee eee eee e eee ee ees 364
References 0 e nee eet e en enes 370
9 Fracture cnc eee eee eneeenes 373
9 1 Introduction» 2 eee eee nee en nes 374
9 2 Theoretical Cohesive Strength 2 eee eens 375
9 3 Inglis Analysis of Stress Concentration Factor 000 376
9 4 Effects of Notch 0 0 ce tet ee eens 378
9 5 Characteristic Features of Fracture Process 2000 0000 ee eee 382
951 Energy to Fracture ee eens 382
952 Macroscopic Mode of Fracture 1220 00 0 eee eee 383
953 Microscopic Mode of Fracture or Fractography 384
9 6 Griffith Theory of Brittle Fracture 0 eee nn 387
961 Applicability of Griffith Theory 000 00 eee 390
962 Modification of Griffith Theory 2 0 ee eee 391
9 7 Elastic Strain Energy Release Rate 20 0 cee 392
9 8 Stress Intensity Factor 0 eee eee ee 394
981 Different Crack Surface Displacements 005 396
982 Relationship Between Energy Release Rate and Stress
Intensity Factor 20 cee nee 397
983 Fracture Toughness 0 ee cc eee es 397
9 9 Plastic Zone at Crack Tips ee eee ee ees 397
991 Effective Stress Intensity Factor 2 2 eee eee 398
9 10 Fracture Toughness: Plane Stress Versus Plane Strain 399
9 11 Plane-Strain Fracture Toughness (Kj) Testing 000 0s 400
9 11 1 Specimen Size, Configurations, and Preparation 401
9 11 2 Test, Interpretation of Result and Calculation of (Kıe) ------ 403
9 11 30 Ky from Kio oe eee eens 404
9 12 Design Philosophy with Fracture Toughness - 005 405
9 13 Solved Problems 0 ce eee eens 406
References 2 cece nett eee eens 410
Part If Mechanical Working of Metals and Alloys
10 Fundamentals of Mechanical Working 0 00 00 e eee eee 413
10 1 Classification of Mechanical Forming Processes - 0005 414
10 1 1 Aims of Mechanical Working 0000 cece 414
10 1 2 Different Forming Processes 0002 00 e sees 414
10 2 Temperature and Strain Rate 2 eee 417
10 2 1 Cold-Work-Anneal Cycle 2 2 2222220 417
10 22 Temperature Limits for Hot Working 420
10 2 3 Hot Working Versus Cold Working 005 421
10 2 4 Warm Working 220 eee ees 422
10 2 5 Temperature Change During Working 423
10 2 6 Strain-Rate Effects 2 2 ees 425
10 2 7 Choice of Allowable Hot Working Temperature Range 426
11
10 3 Friction once eeeeeseeeseeeenernen essen nennen een en tens 427
10 3 1 Coulomb’s Law of Sliding Friction ---++-+eeee 428
10 3 2 Shear Friction Factor 00 6 ee eee ee ees 431
10 3 3 Measurement of Friction 6 0 ee eee eens 432
10 3 4 Adverse Effects of Friction 0 cee ee eee ees 434
10 3 5 Beneficial Effects of Friction -- 0 eee reer ees 435
10 4 Lubrication 0 0 enters 435
10 4 1 Material Transfer 1 6 ee ees 435
10 4 2 Functions and Characteristics of a Lubricant -++ 436
10 4 3 Lubrication Mechanism 2260 eee eee ee 436
10 5 Mechanics of Working Process - 22 eee eee reese 439
10 5 1 Slab Method 0 00 ee eee eee ete eens 440
10 5 2 Uniform-Deformation Energy Method - ---++-- 440
10 5 3 Slip-Line Field Theory 00 6 eee eee tenes 441
10 5 4 Upper-Bound Technique 1 0 eee ee eee eee 451
10 5 5 Finite Element Method 16000 eee ee ees 456
10 6 YDeformation-Zone Geometry 100 eee eee ees 456
10 7 Anisotropy of Mechanical Properties 0 66 eee eee ee ees 457
10 8 Solved Problems 0 00 eee ete eee ees 458
References 0 eee eee etna 462
Forging 20 0 ee tte tees 465
11 1 Classification of Forging Processes 0 6 eee eee ee ees 465
11 2 Types of Forging Operations 660 eee ee ees 466
11 3 Forging Equipments 206 tees 470
11 3 1 Drop Forging Hammer 000e ee eee ee eee 470
11 3 2 Forging Press 1 eee 474
11 4 Open-Die Forging 2 0 ee eens 476
11 5 Closed-Die or Impression-Die Forging 0 0 00 000 e eee 477
115 1 Flash eee ee eee ee 480
11 5 2 Draft eee eens 482
11 5 3 Radii eee eee 483
11 5 4 Parting Line 2 eee eee 484
11 5 5 Design Steps 2 ee ee ee eee 485
11 6 Material Loss During Forging 000 cee cee eee 487
11 7 Plane Strain Forging of Flat Rectangular Plate 222 22 488
11 7 1 Coulomb Sliding Friction 0 oe ee 490
11 7 2 Sliding with Shear Friction Factor and Sticking Friction 491
11 7 3 Mixed Sticking-Sliding Friction 492
11 7 4 Selection of Proper Equation for Forging Load 495
11 8 Plane Strain Forging of Strip with Inclined Dies 495
11 81| Strip Thickness at Neutral Plane and Its Location 498
11 9 Forging of Flat Circular Disk 200 00000 cc eee eee 498
11 9 1 Coulomb Sliding Friction 2000 00 eee 500
11 9 2 Sliding with Shear Friction Factor and Sticking Friction 501
119 3 Mixed Sticking-Sliding Friction 2 22 cancer 503
11 9 4 Selection of Proper Equation for Forging Load 505
11 10 Forging of Circular Disk by Conical Pointed Dies 505
11 11 Forging Defects 02 in 508
11 12 Solved Problems 222202020 nn sıl
References
12 Rolling
xvii
Se ee eee eee eee eee eens 521
Fundamentals of Rolling 0 2 00 eee eee eee eee 522
12 1 1 Terminology of Rolled Product 6 0 00 ce eee eee 523
12 1 2 Different Methods of Rolling 2200000- 523
12 1 3 Quantities Characterizing Deformation 523
Classification of Rolling Mills 002 ec cece ee ees 525
122 1 Cluster Mill 0 0 ee eee 527
12 2 2 Sendzimir Cold-Rolling Mill 1000 eee eens 527
12 2 3 Sendzimir Planetary Hot-Rolling Mill 528
12 2 4 Pendulum Mill 0 6 ec eee 530
12 2 5 Contact-Bend-Stretch Mill 6 ee eee 531
12 2 6 Universal Mill 0 eee eee eee 532
Rolling Practice © eee ete eee 532
12 3 1 HotRolling 22cceeeseseenerennerserenee 532
12 3 2 Cold Rolling 2 ee eee 533
Deformation Zone in Rolling 2 6 oe eens 534
12 4 1 Angle of Bile ee ee eee 535
12 4 2 Neutral Point 2 ce cc ee ee nee 537
Ekelund Expression for No-Slip Angle 0 ee eee eae 539
Forward Slip ce eee ees 540
12 6 1 Relation with No-Slip Angle 20000 eee eee 540
12 6 2 Measurement of Forward Slip 0 0 eee eee eee 542
12 6 3 Importance of Forward Slip 0 6 ee es 542
Elastic Deformation of Rolls 0 cee eee 542
12 7 1 Roll Flattening 2 ee ees 542
12 7 2 Roll Deflection 2 eee 543
Simplified Assessment of Rolling Load 20 eee ees 544
12 8 1 Ekelund Equation for Rolling Load 0-06- 546
Theory of Rolling: Derivation of Differential Equation
of Friction Hill ee eee ee 546
Bland and Ford Theory of Cold Rolling 0 00 eeeeee 548
12 10 1 Cold Rolling with no External Tensions 550
12 10 2 Cold Rolling with Back and Front Tensions - 551
12 10 3 No-Slip Angle in Cold Rolling 6000 0c ee eee ees 552
12 104 Cold-Rolling Load 6 cee eee eee 552
12 10 5 Cold-Rolling Torque 0 1 eee eee eee eee eee 553
12 10 6 Maximum Allowable Back Tension -0 05- 554
12 10 7 Estimation of Friction Coefficient 60000 ee ee ee 555
Sims’ Theory of Hot Rolling 0 0 cee eee ees 555
12 11 1 No-Slip Angle in Hot Rolling 0060 ee eee eee 557
12 11 2 Hot-Rolling Load 2 6 ee eee 557
12 11 3 Hot-Rolling Torque 0 6 ee eee eee 560
12 11 4 Limitations of Sims’ Theory 2620 cee eee eee 561
12 11 5 Mean Strain Rate 6 eee eee 561
Lever Arm Ratio, Roll Torque and Mill Power --0-55 561
12 12 1 Estimation of Lever Arm Ratio from Sims’ Theory 562
12 12 2 Mill Power 0 ee eee ees 562
Minimum Thickness in Rolling 060 eee 563
Factors Controlling Rolling 206 ee eens 564
Gauge Control 2 6 eee eee eee eens 566
Defects in Rolled Products 6 6 cee eee eee 569
13
12 17 Roll Pass Design Fundamentals 2 6 06 60 e eee eee eee 571
12 17 1 Types and Shapes of Passes 166 eee e eee ee eee 571
12 17 2 Gap and Taper of Sides in Pass - 004, 573
12 17 3 Pass Arrangement 6 00 eee ee ee 573
12 17 4 Pass Sequences Used in Rolling of Billets to Rods 575
12 17 5 Pass Sequences Used in Rolling of Billets to
Square Bars 2 0 60 eeeeeeeeeee 577
12 18 Manufacture of Tubes and Pipes 0 0 00 00 ee eee 578
12 18 1 Production of Seamless Tube and Pipe
by Hot Rolling 0 2 eee eee 580
12 19 Solved Problems 2000 ccc eee eee eeeees 584
References 22 : 2222er nn 597
Extrusion 0 0 rn 599
13 1 Introduction 6 eee cece ne 599
13 1 1 Comparison with Rolling 22 22 oo oo 600
13 2 Two Basic Methods of Extrusion 00 00 0 0000 eae 600
13 2 1 Direct Versus Indirect Extrusion 000 602
13 3 Extrusion Equipments 200 cece nee 602
13 3 1 Extrusion Dies 1 cece 603
13 4 Metal Flow During Extrusion 2 0 eee 605
13 5 Factors Influencing Extrusion 2 0 00 000 cece eee eae 608
13 6 Estimation of Extrusion Load 0 0 ee ee ees 616
13 61| Open-Die, Indirect and Hydrostatic Extrusions 616
13 6 2 Direct Extrusion Through Conical Converging Die 619
13 6 3 Direct Extrusion Through Square Die 000 623
13 6 4 Selection of Proper Equation for Ram Load and Stress 625
13 7 Strain Rate in Extrusion 2 ce es 625
13 8 Extrusion Defects 2 0 ee eee eee 626
13 9 Impact Extrusion 2 ee eee es 629
13 10 Hydrostatic Extrusion 21 eee 630
13 10 1 Basic Difference Between Hydrostatic
and Conventional Extrusion 2 0 0000 c eee eee eee 631
13 10 2 Conventional Hydrostatic Extrusion 6 0 eee ees 631
13 10 3 Differential Pressure Hydrostatic Extrusion - 632
13 10 4 Advantages of Hydrostatic Extrusion 0 -0- 0005 632
13 10 5 Disadvantages of Hydrostatic Extrusion - 55: 633
13 11 Seamless Tube Production by Extrusion 260 eee ee eee 633
13 11 1 Extrusion of Cable Sheathing 6 06 22 eene 635
13 12 Application of Slip-Line Field to Steady-State Motion 636
13 12 1 50% Plane-Strain Frictionless Extrusion -+++5 636
13 12 2 2/3 Plane-Strain Frictionless Extrusion - 0++55 638
13 13 Upper-Bound Solution for Plane-Strain Frictionless Extrusion -- 639
13 14 Solved Problems 0000 cece cece een eet e eens 641
References eet eee eee eens 646
Drawing: Flat Strip, Round Bar and Tube 00000 ee ees 647
14 1 Introduction eee ete eee 648
14 2 Strip Drawing Through Wedge-Shaped Dies --000-e005- 648
14 2 1 Drawing Stress with Friction 0000 0c ccc eee eee 649
14 2 2 Frictionless Ideal Drawing Stress 0 0 00 0 00 ce ee 651
14 2 3 Maximum Reduction of Area in a Single Pass With
and Without Friction 200 651
14 2 4 Drawing Stress for Work-Hardening Strip 652
15
xix
14 3 Drawing Stress of Strip Through Cylindrical Dies - 654
144 Treatments of Work Metal Prior to Drawing 2 0 06 0 2 eee eee 656
145 Drawing Equipments 0 00 0 ce cece ee eee eee eee 658
14 5 1 Conical Converging Die 2 6 06 ee eee 659
14 6 Drawing of Rod and Wire 0 0 661
14 6 1 Drawing Load and Power with Friction
and Back Tension 000 eee ee eee 662
14 6 2 Frictionless Ideal Drawing Stress 000-0000- 666
14 6 3 Maximum Reduction of Area in a Single Pass 666
14 6 4 Redundant Deformation 0 2 00 cece eee 667
14 6 5 Drawing Suess Versus Die-cone Angle: Optimum Cone
Angle, Dead Zone and Shaving : Herren 668
14 7 Tube Drawing 2 220220 eeserseeneeenennenerenen 671
14 7 1 Close-Pass Plug Drawing Stress and Load 673
14 72| Close-Pass Mandrel Drawing Stress 2222 676
14 7 3 Maximum Reduction of Area in a Single Pass 677
14 7 4 Tube Sinking 020 eee 678
14 7 5 Equilibrium Condition of Forces Acting
on a Floating Plug 2 2 222 ee eee 678
14 8 Application of Slip-Line Field to Strip Drawing 0 680
14 9 Upper-Bound Solution for Swip Drawing 000005 681
14 10 Solved Problems 000 ee ees 685
References 0 ee eee ee ena 691
Deep Drawing 000 ce ee ee eee eae 693
15 1 Fundamentals of Deep Drawing 0 0 22 cee ee eee 693
15 1 1 Stresses and Deformation in a Deep-Drawn Cup 695
15 2 Deep-Drawing Load 1 10 eee eee 697
15 2 1 Derivation of Mathematical Expression 698
15 3 Formability, 0 ee cee eee 702
15 3 1 Strain Distribution 2 ee eee 702
15 3 2 Maximum Strain Levels: The Forming Limit Diagram 703
15 4 Deep Drawability 2 66 ees 703
15 4 1 Plastic Strain Ratio 6 ke ee ee 704
15 4 2 Drawing Ratio 6 eee 705
15 5 Effects of Process and Material Variables 0000005 706
15 5 1 Effect of Drawing Ratio 6 6 eee ees 706
15 5 2 Radii ol Die and Punch : :cccccceeeeeenen nen 708
15 5 3 Punch-to-Die Clearance 0000 708
15 5 4 Drawing Speed ce eee eee 709
15 5 5 Friction and Lubrication © 0 ec eee 709
15 5 6 Restraint of Metal Flow 0 eee ee eee eee 710
15 5 7 Material Parameters ee eee ees 711
15 6 Evaluation of Formability 22202 ee eee 711
15 6 1 Marciniak Biaxial Stretching Test 005 711
15 6 2 Swift Cup Test 0 eee eee 712
15 6 3 Ericksen and Olsen Cup Tests 200 ce eee eee 712
15 6 4 Fukui Conical Cup Test 22 ce ees 712
15 6 5 Hole Expansion Test 2000 cee eee 713
15 6 6 Forming Limit Diagram 2 ee eee 713
XX
15 7 Deep Drawing Defects een nn nn 714
15 8 Solved Problems re reeree nennen nn nn nt 716
References 0 cece eee eee eee terest eter ees rss srs ss 719
16 High-Energy Rate Forming -- +--+ esses r rrr rset 721
16 1 Introduction 200 eee ee eee ete tenes 721
16 2 Fundamentals of HERF Process --- essere rete rere 722
16 2 1 Advantages and Limitations 6 -- eee reer eres 722
16 3 Explosive Forming - 020s eee eee eet t etree 724
16 3 1 Standoff or Unconfined Technique --- eee cee 725
16 3 2 Contact or Confined Technique 2-0 eee eee eee 727
16 4 Electromagnetic Forming 6-6 ee eee eee etnies 728
16 5 Electrohydraulic Forming -- 6 - 20 ee eee ets 731
16 6 High-Energy Rate Forging --eeeeeeeereren nenn rn 732
16 7 Other HERF Methods «Heeres eeeee nennen nennen 733
16 8 Solved Problems - 000 cece eee te eee rents 734
References 0 eee eee een ene 735
Index 0 ee eee ee eee ees 737
|
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| author | Bhaduri, Amit |
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| building | Verbundindex |
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| ctrlnum | (OCoLC)1041149169 (DE-599)BVBBV045007409 |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV045007409 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T08:06:49Z |
| institution | BVB |
| isbn | 9789811072086 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-030399422 |
| oclc_num | 1041149169 |
| open_access_boolean | |
| owner | DE-634 DE-83 |
| owner_facet | DE-634 DE-83 |
| physical | xx, 748 Seiten Illustrationen, Diagramme |
| publishDate | 2018 |
| publishDateSearch | 2018 |
| publishDateSort | 2018 |
| publisher | Springer |
| record_format | marc |
| series | Springer Series in Materials Science |
| series2 | Springer Series in Materials Science |
| spelling | Bhaduri, Amit Verfasser aut Mechanical properties and working of metals and alloys Amit Bhaduri Singapore Springer [2018] 2018 xx, 748 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Springer Series in Materials Science 264 Mechanische Eigenschaft (DE-588)4217961-0 gnd rswk-swf Metall (DE-588)4038860-8 gnd rswk-swf Legierung (DE-588)4035035-6 gnd rswk-swf TDM TG Rolling, Forging, Extrusion and HERF Wire, Tube and Deep Drawing Hardness, Tension and Compression Torsion, Bending, Impact and Transition Temperature Fatigue, Creep and Fracture Metall (DE-588)4038860-8 s Legierung (DE-588)4035035-6 s Mechanische Eigenschaft (DE-588)4217961-0 s DE-604 Erscheint auch als Online-Ausgabe 978-981-10-7209-3 Springer Series in Materials Science 264 (DE-604)BV000683335 264 HEBIS Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030399422&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Bhaduri, Amit Mechanical properties and working of metals and alloys Springer Series in Materials Science Mechanische Eigenschaft (DE-588)4217961-0 gnd Metall (DE-588)4038860-8 gnd Legierung (DE-588)4035035-6 gnd |
| subject_GND | (DE-588)4217961-0 (DE-588)4038860-8 (DE-588)4035035-6 |
| title | Mechanical properties and working of metals and alloys |
| title_auth | Mechanical properties and working of metals and alloys |
| title_exact_search | Mechanical properties and working of metals and alloys |
| title_full | Mechanical properties and working of metals and alloys Amit Bhaduri |
| title_fullStr | Mechanical properties and working of metals and alloys Amit Bhaduri |
| title_full_unstemmed | Mechanical properties and working of metals and alloys Amit Bhaduri |
| title_short | Mechanical properties and working of metals and alloys |
| title_sort | mechanical properties and working of metals and alloys |
| topic | Mechanische Eigenschaft (DE-588)4217961-0 gnd Metall (DE-588)4038860-8 gnd Legierung (DE-588)4035035-6 gnd |
| topic_facet | Mechanische Eigenschaft Metall Legierung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030399422&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV000683335 |
| work_keys_str_mv | AT bhaduriamit mechanicalpropertiesandworkingofmetalsandalloys |