Robust process development and scientific molding: theory and practice
Gespeichert in:
1. Verfasser: | |
---|---|
Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Munich
Hanser Publishers
[2017]
Cincinnati Hanser Publications [2017] |
Ausgabe: | 2nd edition |
Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | Includes bibliographical references and index |
Beschreibung: | XXII, 367 Seiten Illustrationen, Diagramme |
ISBN: | 9781569905869 |
Internformat
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084 | |a CIT 735f |2 stub | ||
100 | 1 | |a Kulkarni, Suhas |0 (DE-588)142415529 |4 aut | |
245 | 1 | 0 | |a Robust process development and scientific molding |b theory and practice |c Suhas Kulkarni |
250 | |a 2nd edition | ||
264 | 1 | |a Munich |b Hanser Publishers |c [2017] | |
264 | 1 | |a Cincinnati |b Hanser Publications |c [2017] | |
264 | 4 | |c © 2017 | |
300 | |a XXII, 367 Seiten |b Illustrationen, Diagramme | ||
336 | |b txt |2 rdacontent | ||
337 | |b n |2 rdamedia | ||
338 | |b nc |2 rdacarrier | ||
500 | |a Includes bibliographical references and index | ||
650 | 4 | |a Injection molding of plastics | |
650 | 4 | |a Molding materials | |
650 | 0 | 7 | |a Spritzgießen |0 (DE-588)4056561-0 |2 gnd |9 rswk-swf |
689 | 0 | 0 | |a Spritzgießen |0 (DE-588)4056561-0 |D s |
689 | 0 | |5 DE-604 | |
776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe |z 978-1-56990-587-6 |
856 | 4 | 2 | |m DNB Datenaustausch |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029601626&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
999 | |a oai:aleph.bib-bvb.de:BVB01-029601626 |
Datensatz im Suchindex
_version_ | 1804177330288984064 |
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adam_text | PREFACE TO THE SECOND EDITION
.............................................................. VII
PREFACE TO FIRST EDITION
..........................................................................
IX
1 INTRODUCTION TO SCIENTIFIC PROCESSING
.......................................... 1
1.1 THE EVOLUTION AND PROGRESS OF INJECTION MOLDING
................................. 1
1.2 THE MOLDING PROCESS
...............................................................................
2
1.3 THE THREE TYPES OF CONSISTENCIES REQUIRED IN INJECTION M OLDING
........
2
1.4 SCIENTIFIC PROCESSING
...............................................................................
6
1.5 THE FIVE CRITICAL FACTORS OF MOLDING
...................................................... 7
1.5.1 PART DESIGN
.................................................................................
8
1.5.2 MATERIAL SELECTION
..................................................................... 8
1.5.3 MOLD DESIGN AND CONSTRUCTION
..................................................
9
1.5.4 MACHINE
SELECTION.......................................................................
9
1.5.5 MOLDING PROCESS
.........................................................................
9
1.6 CONCURRENT ENGINEERING
.........................................................................
10
1.7 VARIATION
..................................................................................................
10
2 PROPERTIES OF POLYMERS AND PLASTICS THAT INFLUENCE
INJECTION MOLDING
............................................................................
13
2.1 POLYMERS
..................................................................................................
13
2.2 MOLECULAR WEIGHT AND MOLECULAR WEIGHT DISTRIBUTION
.........................
15
2.3 POLYMER MORPHOLOGY (CRYSTALLINE AND AMORPHOUS POLYMERS)
.............. 17
2.4 ROLE OF MORPHOLOGY IN INJECTION MOLDING
..............................................
22
2.4.1 DIFFERENCES IN SHRINKAGE BETWEEN AMORPHOUS AND
CRYSTALLINE MATERIALS
.................................................................
22
2.4.2 MELT PROCESSING RANGE
...............................................................
22
2.4.3 MOLD FILLING SPEED
..................................................................... 23
2.4.4 MOLD TEMPERATURES
.................................................................... 24
2.4.5 BARREL HEAT PROFILE
......................................................................
24
2.4.6 SCREW RECOVERY SPEEDS
.............................................................. 25
2.4.7 NOZZLE TEMPERATURE CONTROL
......................................................
25
2.4.8 COOLING T IM
ES.............................................................................
26
2.4.9 MECHANICAL P
ROPERTIES................................................................
26
2.4.10 OPTICAL C
LARITY.............................................................................
26
2.5 EXCEPTIONS OF MORPHOLOGY RULES TO
POLYOLEFINS....................................... 27
2.6 THERMAL TRANSITIONS IN
POLYMERS............................................................ 28
2.6.1 RELATIONSHIP BETWEEN THE GLASS TRANSITION TEMPERATURE
AND POST MOLD
SHRINKAGE............................................................ 32
2.7 SHRINKAGE OF POLYMERS IN INJECTION MOLDING
..........................................
36
2.8 THE PLASTIC PRESSURE-VOLUME-TEMPERATURE (PVT) RELATIONSHIP
..........
39
2.8.1 IMPORTANCE OF PLASTIC DENSITY IN INJECTION M OLDING
.................
40
2.8.2 RESIDENCE TIME AND MAXIMUM RESIDENCE TIME OF A PLASTIC . . . 41
2.8.3 PLASTIC DATASHEETS
.......................................................................
43
2.9 REFERENCES
...............................................................................................
45
3 POLYMER RHEOLOGY
...........................................................................
47
3.1 V
ISCOSITY..................................................................................................
47
3.2 NEWTONIAN AND NON-NEWTONIAN M ATERIALS
..............................................
49
3.3 VISCOSITY IN POLYMER M E LTS
.....................................................................
50
3.4 EFFECT OF TEMPERATURE ON
VISCOSITY.......................................................... 54
3.5 VELOCITY AND SHEAR RATE
PROFILES..............................................................
55
3.6 APPLICATION TO INJECTION MOLDING
............................................................ 56
3.6.1 FLOW IMBALANCE IN AN 8-CAVITY MOLD
......................................... 57
3.6.2 RACETRACK EFFECT IN A PART WITH CONSTANT THICKNESS
................ 59
3.6.3 STRESS BUILD-UP IN MOLDED PARTS
..............................................
59
3.6.4 WARPAGE DIFFERENCE BETWEEN CAVITIES
....................................... 60
3.7 SOLVING FLOW IMBALANCES USING MELT ROTATION TECHNIQUES
.................
60
3.8 FOUNTAIN FLOW
...........................................................................................
62
3.9 EFFECT OF FOUNTAIN FLOW ON CRYSTALLINITY, MOLECULAR ORIENTATION,
AND FIBER
ORIENTATION...............................................................................
65
3.10 CHARACTERIZATION OF POLYMER VISCOSITY
..................................................
66
3.11 REFERENCES
................................................................................................
67
4 PLASTIC
DRYING....................................................................................
69
4.1 PROBLEMS IN MELT PROCESSING RELATED TO THE PRESENCE OF MOISTURE
___
71
4.1.1 DEGRADATION OF PLASTIC
................................................................ 71
4.1.2 PRESENCE OF SURFACE
DEFECTS........................................................ 71
4.2 HYGROSCOPIC POLYMERS
...........................................................................
75
4.3 DRYING OF
PLASTICS.....................................................................................
77
4.3.1 DRYING TEMPERATURES AND TIMES
..............................................
77
4.3.2 RELATIVE HUMIDITY AND DEW POINT
............................................
79
4.3.3 AIR FLOW RATE
.............................................................................
80
4.4 EQUIPMENT FOR DRYING P
LASTICS................................................................
80
4.4.1 OVEN DRYERS
...............................................................................
80
4.4.2 HOT AIR DRYERS
...........................................................................
81
4.4.3 DESICCANT DRYERS
.......................................................................
81
4.4.4 CLASSIFICATIONS BASED ON THE LOCATION OF THE DRYER
.................
81
4.5 DETERMINATION OF THE AMOUNT OF MOISTURE
.....................................
82
4.5.1 THE GLASS SLIDE TECHNIQUE (TVI TEST)
....................................... 82
4.5.2 THE KARL-FISCHER TITRATION M ETHOD
............................................
83
4.5.3 ELECTRONIC MOISTURE ANALYZER
.................................................... 83
4.5.4 MEASUREMENT OF THE DEW POINT
................................................
84
4.6 *OVERDRYING* OR OVEREXPOSURE TO DRYING TEMPERATURES
.........................
85
4.7 CAUTIONS
..................................................................................................
92
4.8 PREVENTION OF OVEREXPOSURE TO LONGER DRYING TIMES
...........................
92
4.9 OVERDRYING
CONTROLLER.............................................................................
93
4.10
REFERENCES................................................................................................
94
5 COMMON PLASTIC MATERIALS AND ADDITIVES
....................................
95
5.1 CLASSIFICATION OF
POLYMERS.......................................................................
95
5.2 COMMERCIALLY IMPORTANT
PLASTICS............................................................ 97
5.2.1
POLYOLEFINS...................................................................................
97
5.2.2 POLYMERS FROM ACRYLONITRILE, BUTADIENE, STYRENE, AND ACRYLATE 98
5.2.3 POLYAMIDES (PA)
.........................................................................
99
5.2.4 POLYSTYRENES (PS)
.......................................................................
100
5.2.5 ACRYLICS
......................................................................................
101
5.2.6 POLYCARBONATES (PC)
................................................................... 101
5.2.7 POLYESTERS
....................................................................................
101
5.2.8 POLYVINYL CHLORIDE
(PVC)............................................................ 101
5.2.9 POLYOXYMETHYLENE (POM OR ACETAL)
............................................
102
5.2.10
FLUOROPOLYMERS...........................................................................
103
5.3
ADDITIVES...................................................................................................
103
5.3.1
FILLERS...........................................................................................
104
5.3.2 PLASTICIZERS
.................................................................................
104
5.3.3 FLAME RETARDANTS
.......................................................................
104
5.3.4 ANTI-AGING ADDITIVES, UV STABILIZERS
......................................... 105
5.3.5 NUCLEATING AGENTS
......................................................................
105
5.3.6
LUBRICANTS...................................................................................
106
5.3.7 PROCESSING A IDS
...........................................................................
106
5.3.8 C
OLORANTS.....................................................................................
106
5.3.9 BLOWING A GENTS
...........................................................................
106
5.3.10 OTHER POLYMERS
...........................................................................
107
5.4 CLOSING REMARKS
.....................................................................................
108
5.5 REFERENCE
................................................................................................
108
6 INJECTION MOLDING AND MOLDING MACHINES
.................................. 109
6.1 THE HISTORY OF INJECTION M
OLDING............................................................ 109
6.2 INJECTION MOLDING MACHINES AND THEIR CLASSIFICATIONS
.........................
110
6.3 MACHINE SPECIFICATIONS
...........................................................................
112
6.3.1 CLAMP FORCE (TONNAGE)
.............................................................. 113
6.3.2 SHOT SIZE
.....................................................................................
113
6.3.3 SCREW DIAMETER AND L/D RATIO
...............................................
113
6.3.4 PLASTICATING CAPACITY
.................................................................. 114
6.3.5 MAXIMUM PLASTIC PRESSURE
........................................................ 114
6.4 THE INJECTION MOLDING SCREW
.................................................................. 114
6.5 SCREW DESIGNS
.........................................................................................
117
6.6 THE CHECK RING ASSEMBLY
.......................................................................
118
6.7 INTENSIFICATION RATIO (IR)
.......................................................................
119
6.8 OBTAINING INTENSIFICATION R
ATIOS.............................................................. 121
6.9 SELECTING THE RIGHT MACHINE FOR THE M OLD
..............................................
122
6.9.1 PHYSICAL SIZE OF THE MOLD
.......................................................... 122
6.9.2 CALCULATING THE REQUIRED MACHINE TONNAGE FOR A M O LD ............
124
6.10 THE RULE OF THUMB FOR TONNAGE IS ONLY AN ESTIM ATE
.............................
126
6.10.1 PERCENTAGE SHOT SIZE USED AND NUMBER OF SHOTS IN THE BARREL 127
6.10.2 RESIDENCE TIME OF THE MATERIAL IN THE BARREL
............................
130
6.10.3 PRACTICAL METHODS TO FIND PERCENTAGE SHOT SIZE, SHOTS IN
A BARREL, AND RESIDENCE TIME
.................................................... 130
6.10.4 RESIDENCE TIME
DISTRIBUTION...................................................... 131
7 SCIENTIFIC PROCESSING, SCIENTIFIC MOLDING, AND
MOLDING
PARAMETERS.........................................................................
133
7.1 INTRODUCTION
............................................................................................
133
7.1.1 PROCESS ROBUSTNESS
...................................................................
135
7.1.2 PROCESS CONSISTENCY
.................................................................
135
7.2 THE 11 + 2 PLASTIC INJECTION MOLDING MACHINE PARAMETERS
.....................
138
7.3 PROCESS OUTPUTS
......................................................................................
141
7.4 WHAT SCIENTIFIC MOLDING AND SCIENTIFIC PROCESSING ARE NOT
................... 142
7.5 THE INJECTION MOLDING C YCLE
......
.
........................................................... 143
7.5.1 INJECTION, PACK, AND H
OLD............................................................ 143
7.5.2 SPEED AND PRESSURE
................................................................... 145
7.5.3 PRESSURE LIMITED PROCESS
.......................................................... 146
7.5.4 DECOUPLED
MOLDING*.................................................................
146
7.5.5 INTENSIFICATION RATIO (IR)
............................................................ 147
7.5.6 SCREW SPEED
...............................................................................
148
7.5.7 BACK PRESSURE
.............................................................................
150
7.5.8 CYCLE TIM
E...................................................................................
151
7.6
REFERENCES................................................................................................
152
8 PROCESS DEVELOPMENT PART 1: THE 6-STEP STUDY -
EXPLORING THE COSMETIC
PROCESS................................................... 153
8.1 INTRODUCTION
............................................................................................
153
8.2 INTRODUCTION TO PROCESS DEVELOPMENT
.................................................. 153
8.3 PREMOLDING SETUP
...................................................................................
156
8.4 STORAGE AND DRYING OF R ESIN
___
T
........................................................... 156
8.4.1 PLASTIC DRYING
.............................................................................
157
8.5 MACHINE SELECTION
..................................................................................
159
8.6 IMPORTANCE OF ADDING CHARGE DELAY TIME
............................................
160
8.7 FILLING IN INJECTION: WEIGHT OR
VOLUME?.................................................. 161
8.8 SETTING OF THE MELT TEMPERATURES
...........................................................
162
8.9 SETTING MOLD
TEMPERATURES.....................................................................
165
8.10 PROCESS OPTIMIZATION - THE 6-STEP STUDY
..............................................
165
8.10.1 STEP 1: OPTIMIZATION OF THE INJECTION PHASE-RHEOLOGY STUDY . . .
165
8.10.2 PROCEDURE TO DETERMINE THE VISCOSITY CURVE AT THE
MOLDING MACHINE
.......................................................................
169
8.10.3 HOW TO USE THIS
INFORMATION...................................................... 171
8.10.4 CAUTIONS AND EXCEPTIONS
............................................................ 173
8.10.5 PROFILING OF INJECTION S P EED
S...................................................... 173
8.10.6 WHEN A SHORT SHOT STICKS
.......................................................... 174
8.10.7 SELECTING MELT TEMPERATURE FOR VISCOSITY GRAPHS
.....................
176
8.10.8 STEP 2: DETERMINING THE CAVITY BALANCE -
CAVITY BALANCE S TU D Y
.................................................................. 177
8.11 REASONS FOR CAVITY
IMBALANCE..................................................................
180
8.11.1 DETERMINING THE CAUSE OF CAVITY IM BALANCES
...........................
184
8.11.2 CALCULATING CAVITY IM BALANCE
....................................................
184
8.11.3 ACCEPTABLE LEVEL OF CAVITY IMBALANCE
.......................................
185
8.11.4 STEP 3: DETERMINING THE PRESSURE DROP -
PRESSURE DROP STUDIES
................................................................ 187
8.12 EFFECT OF PRESSURE DROP ON THE PACK AND HOLD P H A SE
.............................
194
8.12.1 STEP 4: DETERMINING THE COSMETIC PROCESS WINDOW -
PROCESS WINDOW
STUDY................................................................
195
8.13 RELATIONSHIP BETWEEN CAVITY BALANCE AND PROCESS WINDOWS
................ 202
8.14 THE PACK AND HOLD PRESSURE RULE NOT TO BE USED
.................................
202
8.14.1 STEP 5: DETERMINING THE GATE SEAL TIME - GATE SEAL S TU D Y
___
203
8.15 DIFFERENTIATING BETWEEN THE PACK AND THE HOLD PHASE
.........................
206
8.16 HOT RUNNER AND VALVE GATED M
OLDS........................................................ 210
8.16.1 STEP 6: DETERMINING THE COOLING TIME - COOLING TIME STUDY .. 210
8.16.2 OPTIMIZATION OF SCREW ROTATION S P EED
....................................... 213
8.16.3 WHY TO NOT USE THE RULE OF THUMB
............................................
214
8.17 OPTIMIZATION OF BACK PRESSURES
.............................................................. 215
8.18 THE COSMETIC SCIENTIFIC P
ROCESS.............................................................. 216
8.18.1 POST MOLD SHRINKAGE
STUDIES...................................................... 216
8.18.2 PROCEDURE TO MEASURE SHRINKAGE
..............................................
219
8.19 RECOMMENDED MOLD FUNCTION QUALIFICATION PROCEDURE
.........................
220
8.20 RECOMMENDED ADJUSTMENTS TO MAINTAIN PROCESS CONSISTENCY
AND ROBUSTNESS
.......................................................................................
221
8.21 PROCESS DOCUMENTATION
.........................................................................
222
8.22
REFERENCES.................................................................................................
223
9 PROCESS DEVELOPMENT PART 2:
EXPLORING THE DIMENSIONAL PROCESS VIA THE D O E ........................
225
9.1 PARAMETERS IN INJECTION MOLDING
............................................................ 226
9.1.1 DESIGN OF EXPERIMENTS: DEFINITION
............................................
228
9.2 TERMINOLOGY
.............................................................................................
230
9.2.1 FACTOR
.........................................................................................
230
9.2.2 RESPONSE
.....................................................................................
231
9.2.3
LEVEL............................................................................................
231
9.2.4 DESIGNED EXPERIMENT
.................................................................
231
9.3 RELATIONSHIPS BETWEEN THE NUMBER OF FACTORS, LEVELS,
AND EXPERIMENTS
.....................................................................................
232
9.4 BALANCED A
RRAYS.......................................................................................
234
9.5 INTERACTIONS
............................................................................................
235
9.6 CONFOUNDING OR
ALIASING.........................................................................
238
9.7 RANDOMIZATION
........................................................................................
240
9.8 FACTORIAL EXPERIMENTS
.............................................................................
241
9.9 DATA ANALYSIS
..........................................................................................
241
9.9.1 TORNADO CHARTS
...........................................................................
243
9.9.2 CONTOUR
PLOTS...............................................................................
244
9.9.3 PREDICTION EQUATION
...................................................................
245
9.9.4 PROCESS SENSITIVITY C
HARTS.......................................................... 246
9.10 USING THE RESULTS FROM DOE
...................................................................
247
9.10.1 PROCESS SELECTION
.......................................................................
247
9.10.2 CAVITY STEEL
ADJUSTMENT..............................................................
248
9.10.3 PROCESS ADJUSTMENT TOOL
............................................................ 249
9.10.4 SETTING PROCESS CHANGE TOLERANCES
............................................
249
9.10.5 REDUCING INSPECTION
...................................................................
249
9.11 THE DIMENSIONAL PROCESS WINDOW (DPW)
..............................................
250
9.12 SELECTIONS OF FACTORS FOR DOES
...............................................................
252
9.13 ANALYSIS OF VARIANCE (ANOVA)
...............................................................
257
9.14 COLLECTING SHOTS FOR A QUALITY CHECK
...................................................... 258
9.15 CHOOSING THE HIGHS AND LOWS FOR DOES FROM THE PROCESS W INDOW
___
259
9.16 DOE APPLICATION TO OPTIMIZE PACK AND HOLD T IM ES
................................
260
9.17 SETTING ACCEPTABLE MACHINE TOLERANCES AND ALARMS DURING
PRODUCTION
..............................................................................................
265
9.18
SUMMARY..................................................................................................
266
10 MOLD QUALIFICATION FLOWCHART, PRODUCTION RELEASE,
AND TROUBLESHOOTING
.......................................................................
269
10.1 MOLD QUALIFICATION FLOWCHART
.................................................................
269
10.1.1 MOLD FUNCTION QUALIFICATION
PROCEDURE..................................... 271
10.1.2 MOLD AND PART QUALITY QUALIFICATION PROCEDURE
.........................
271
10.2 MOLD QUALIFICATION
CHECKLIST...................................................................
271
10.3 PROCESS DOCUMENTATION
...........................................................................
272
10.3.1 PROCESS SHEET
.............................................................................
272
10.3.2 WATERLINE DIAGRAMS
.................................................................... 273
10.3.3 MOLD TEMPERATURE MAPS
............................................................ 274
10.3.4 SETUP INSTRUCTIONS
......................................................................
275
10.3.5 OPERATOR
INSTRUCTIONS..................................................................
275
10.4 DOCUMENTATION BOOKS
.............................................................................
276
10.5 QUALIFICATION PRODUCTION RUNS
...........................................................
277
10.6 MOLD SPECIFIC TROUBLESHOOTING GUIDE
....................................................
277
10.7 MOLDING STARTUP AND SHUTDOWN
...........................................................
278
10.7.1 PURGING
.......................................................................................
278
10.7.2 STARTUP OF A MOLDING M ACHINE
....................................................
279
10.7.3 SHUTDOWN OF A MOLDING MACHINE
..............................................
280
10.8
TROUBLESHOOTING.......................................................................................
280
10.9 IMPORTANT EQUIPMENT AND TOOLS FOR QUALIFICATIONS AND
TROUBLESHOOTING.......................................................................................
283
10.10 COMMON DEFECTS, THEIR CAUSES, AND PREVENTION
.................................... 284
10.10.1 SPLAY: WHAT IS IT? HOW TO GET RID OF IT?
....................................... 285
10.10.2 DEFECTS IN M
OLDING......................................................................
287
11 ROLE OF MOLD COOLING, VENTING, AND REGRIND IN PROCESS
DEVELOPMENT
....................................................................................
293
11.1 MOLD
COOLING.............................................................................................
293
11.1.1 NUMBER OF COOLING CHANNELS
....................................................
294
11.1.2 REYNOLDS NUMBER OF THE COOLANT FLOW
..................................... 294
11.1.3 TYPE OF COOLANT
.........................................................................
295
11.1.4 SERIES AND PARALLEL COOLING
........................................................ 296
11.2 VENTING
....................................................................................................
297
11.2.1 DIMENSIONS OF THE VENT
.............................................................. 298
11.2.2 PRIMARY VENT DEPTHS
.................................................................. 299
11.2.3 LOCATION OF VENTS
.......................................................................
302
11.2.4 FORCED VENTING OR VACUUM VENTING
............................................ 304
11.3 REGRIND
....................................................................................................
305
11.3.1 EFFECT OF THE MOLDING PROCESS ON THE PART PROPERTIES
.............. 305
11.3.2 USING REGRIND
...........................................................................
307
11.3.3 BATCH AND CONTINUOUS PROCESSES OF INCORPORATING REGRIND
___
307
11.3.4 ESTIMATING THE AMOUNT OF REGRIND FROM
DIFFERENT GENERATIONS
................................................................ 308
11.3.5 EFFECT OF REGRIND ON PROCESSING
..................................................
311
11.3.6 CLOSING
REMARKS.........................................................................
311
12 RELATED TECHNOLOGIES AND TOPICS
.................................................
313
12.1 CAVITY PRESSURE SENSING
TECHNOLOGY...................................................... 313
12.1.1 SENSORS AND OUTPUT G RA P H
S........................................................ 314
12.1.2 TYPES AND CLASSIFICATION OF PRESSURE S ENSORS
...........................
315
12.1.3 USE OF INFORMATION FROM THE PRESSURE GRAPHS
...........................
317
12.1.4 CONTROLLING THE PROCESS WITH CAVITY PRESSURE
SENSORS.............. 319
12.1.5 SENSOR LOCATIONS
.......................................................................
321
12.2 BUILDING A KNOWLEDGE BASE
...................................................................
322
12.3 CONCURRENT ENGINEERING IN INJECTION MOLDING
........................................ 324
12.3.1 THE PRODUCT
DESIGNER..................................................................
326
12.3.2 THE TOOLING
ENGINEER..................................................................
326
12.3.3 THE MOLD DESIGNER AND MOLD MAKER
......................................... 327
12.3.4 THE MATERIAL SUPPLIER
................................................................ 327
12.3.5 THE PROCESS
ENGINEER..................................................................
328
12.3.6 THE QUALITY E NGINEER
..................................................................
329
12.3.7 THE SALES TEAM AT THE M
OLDER..................................................... 329
12.3.8 MANDATORY FOR ALL DEPARTMENTS
................................................
330
12.3.9 IMPLEMENTING CONCURRENT
ENGINEERING..................................... 330
13 QUALITY
CONCEPTS..............................................................................
333
13.1 BASIC CONCEPTS
........................................................................................
333
13.2 HISTOGRAM
................................................................................................
334
13.3 NORMAL
DISTRIBUTION.................................................................................
335
13.4 STANDARD
DEVIATION...................................................................................
336
13.5 SPECIFICATION LIMITS AND STANDARD DEVIATION
........................................
337
13.6 CAPABILITY IN D EX
......................................................................................
339
13.7 PROCESS CAPABILITY
..................................................................................
340
13.8 STATISTICAL QUALITY CONTROL (SQC) AND STATISTICAL PROCESS CONTROL
(SPC) 342
13.9
REFERENCES................................................................................................
342
APPENDIX A MATERIALS DATA SHEET
..................................................... 343
APPENDIX B CONVERSION TABLES FOR COMMONLY USED
PROCESS PARAMETERS
XXII C O N T E N T S
APPENDIX C WATER FLOW TABLES
.........................................................
351
APPENDIX D PART DESIGN CHECKLIST
....................................................
353
APPENDIX E MOLD DESIGN CHECKLIST
...................................................
355
APPENDIX F MOLD QUALIFICATION CHECKLIST
...................................... 357
APPENDIX G REGRIND TABLES - PERCENTAGE OF REGRIND
IN TOTAL S H O T
.....................................................................
359
IN D E X
..........................................................................................................
361
|
any_adam_object | 1 |
author | Kulkarni, Suhas |
author_GND | (DE-588)142415529 |
author_facet | Kulkarni, Suhas |
author_role | aut |
author_sort | Kulkarni, Suhas |
author_variant | s k sk |
building | Verbundindex |
bvnumber | BV044194968 |
callnumber-first | T - Technology |
callnumber-label | TP1150 |
callnumber-raw | TP1150 |
callnumber-search | TP1150 |
callnumber-sort | TP 41150 |
callnumber-subject | TP - Chemical Technology |
classification_rvk | ZM 8160 |
classification_tum | CIT 735f |
ctrlnum | (OCoLC)974987607 (DE-599)BVBBV044194968 |
dewey-full | 668.4/12 |
dewey-hundreds | 600 - Technology (Applied sciences) |
dewey-ones | 668 - Technology of other organic products |
dewey-raw | 668.4/12 |
dewey-search | 668.4/12 |
dewey-sort | 3668.4 212 |
dewey-tens | 660 - Chemical engineering |
discipline | Chemie / Pharmazie Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
edition | 2nd edition |
format | Book |
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id | DE-604.BV044194968 |
illustrated | Illustrated |
indexdate | 2024-07-10T07:46:22Z |
institution | BVB |
isbn | 9781569905869 |
language | English |
lccn | 016056074 |
oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-029601626 |
oclc_num | 974987607 |
open_access_boolean | |
owner | DE-91G DE-BY-TUM DE-12 DE-210 DE-703 DE-29T DE-83 |
owner_facet | DE-91G DE-BY-TUM DE-12 DE-210 DE-703 DE-29T DE-83 |
physical | XXII, 367 Seiten Illustrationen, Diagramme |
publishDate | 2017 |
publishDateSearch | 2017 |
publishDateSort | 2017 |
publisher | Hanser Publishers Hanser Publications |
record_format | marc |
spelling | Kulkarni, Suhas (DE-588)142415529 aut Robust process development and scientific molding theory and practice Suhas Kulkarni 2nd edition Munich Hanser Publishers [2017] Cincinnati Hanser Publications [2017] © 2017 XXII, 367 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Includes bibliographical references and index Injection molding of plastics Molding materials Spritzgießen (DE-588)4056561-0 gnd rswk-swf Spritzgießen (DE-588)4056561-0 s DE-604 Erscheint auch als Online-Ausgabe 978-1-56990-587-6 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029601626&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
spellingShingle | Kulkarni, Suhas Robust process development and scientific molding theory and practice Injection molding of plastics Molding materials Spritzgießen (DE-588)4056561-0 gnd |
subject_GND | (DE-588)4056561-0 |
title | Robust process development and scientific molding theory and practice |
title_auth | Robust process development and scientific molding theory and practice |
title_exact_search | Robust process development and scientific molding theory and practice |
title_full | Robust process development and scientific molding theory and practice Suhas Kulkarni |
title_fullStr | Robust process development and scientific molding theory and practice Suhas Kulkarni |
title_full_unstemmed | Robust process development and scientific molding theory and practice Suhas Kulkarni |
title_short | Robust process development and scientific molding |
title_sort | robust process development and scientific molding theory and practice |
title_sub | theory and practice |
topic | Injection molding of plastics Molding materials Spritzgießen (DE-588)4056561-0 gnd |
topic_facet | Injection molding of plastics Molding materials Spritzgießen |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029601626&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT kulkarnisuhas robustprocessdevelopmentandscientificmoldingtheoryandpractice |