Coordination and decomposition of large-scale planning and scheduling problems with application to steel production:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Aachen
Shaker
2013
|
| Schriftenreihe: | Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung
2013,3 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XII, 186 Seiten Illustrationen, Diagramme |
| ISBN: | 9783844024371 |
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Datensatz im Suchindex
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| adam_text | TABLE OF CONTENTS
1 INTRODUCTION 1
1.1 BACKGROUND 1
1.2 PROBLEM STATEMENT 2
1.3 METHODOLOGY 3
1.4 OUTLINE 4
2 STEEL MAKING PROCESS 6
2.1 STEEL MAKING PROCESS 7
2.2 MELT SHOP AND HOT ROLLING MILL PROCESSES IN THE INDUSTRIAL CASE
STUDY 9
2.3 HOT CHARGING 11
2.4 COORDINATION OF MELT SHOP AND HOT ROLLING MILL SCHEDULING AND
PLANNING 12
2.5 SUMMARY AND CONCLUSIONS 14
3 DECOMPOSITION TECHNIQUES 15
3.1 SHORT INTRODUCTION TO THE MATHEMATICAL FORMULATIONS OF SCHEDULING
PROBLEMS 16
3.2 STRUCTURE AND PROPERTIES OF LARGE-SCALE OPTIMIZATION PROBLEMS WITH
DECOMPOSABLE STRUCTURES....20
3.3 STATE OF THE ART: DECOMPOSITION APPROACHES TO LARGE-SCALE PLANNING
AND SCHEDULING PROBLEMS ....22
3.3.1 DUAL BLOCK ANGULAR STRUCTURE AND VARIABLE DECOMPOSITION 23
3.3.2 PRIMAL BLOCK ANGULAR STRUCTURE AND CONSTRAINT DECOMPOSITION 28
3.4 PROBLEM STRUCTURE TRANSFORMATION BETWEEN THE VARIABLE AND CONSTRAINT
DECOMPOSITION 32
3.5 SUMMARY AND CONCLUSIONS 34
4 INDUSTRIAL CASE STUDY 35
4.1 STATE-OF-THE-ART: PLANNING AND SCHEDULING IN INTEGRATED STEEL
PRODUCTION 36
4.2 DISTRIBUTED MELT SHOP AND HOT ROLLING MILL PRODUCTION SCHEDULING
OPTIMIZATION SOLUTIONS 37
4.2.1 MELT SHOP SCHEDULING OPTIMIZATION SOLUTION 37
4.2.2 HOT ROLLING MILL SCHEDULING OPTIMIZATION SOLUTION (HSO) 38
4.3 CHALLENGES OF COORDINATING THE MELT SHOP AND THE HOT ROLLING MILL
PRODUCTION SCHEDULING
OPTIMIZATION SOLUTIONS 39
4.4 PLANNING AND SCHEDULING DECOMPOSITION 40
4.5 INCIDENCE MATRIX TO LINK CASTING SEQUENCES AND ROLLING PROGRAMS 42
4.6 CORE PROBLEM: COORDINATION OF 2 LARGE-SCALE SCHEDULING PROBLEMS
(MILPS) WITH CORRELATED
HETEROGENEOUS SCHEDULING JOBS 43
4.6.1 DISTRIBUTED SCHEDULING MILP MODELS 43
4.6.2 SCHEDULING COORDINATION PROBLEM WITH COUPLING CONSTRAINTS 44
4.7 SUMMARY AND CONCLUSIONS 45
5 COORDINATION ALGORITHM DEVELOPMENT ON THE FLEXIBLE FLOW SHOP CASE
STUDY 47
5.1 MOTIVATION AND PRELIMINARY STUDY OF INVESTIGATING SCHEDULING
COORDINATION HEURISTICS 49
HTTP://D-NB.INFO/1044659653
5.2 THE MATHEMATICAL MODEL OF THE DISTRIBUTED FLEXIBLE FLOW SHOP
SCHEDULING PROBLEMS 51
5.2.1 MATHEMATICAL MODEL OF THE MELT SHOP SCHEDULE OPTIMIZATION 52
5.2.2 MATHEMATICAL MODEL OF THE HOT ROLLING MILL SCHEDULE OPTIMIZATION
54
5.3 THE MATHEMATICAL MODEL OF THE MONOLITHIC STRATEGY 55
5.4 THE MATHEMATICAL MODEL OF THE COORDINATION STRATEGY 56
5.5 SOLUTION OF THE COORDINATION PROBLEM BY LAGRANGEAN DECOMPOSITION 58
5.5.1 MATHEMATICAL MODEL AND HEURISTICS WORKFLOW 58
5.5.2 NUMERICAL RESULTS AND ANALYSIS 60
5.6 THE COORDINATION STRATEGY SOLVED BY THE DERIVATIVE FREE METHOD 62
5.6.1 MATHEMATICAL MODEL AND HEURISTICS WORKFLOW 62
5.6.2 NUMERICAL RESULTS AND ANALYSIS 63
5.7 THE INTERSECTION COORDINATION HEURISTICS 65
5.7.1 MATHEMATICAL MODEL AND HEURISTICS WORKFLOW 65
5.7.2 NUMERICAL RESULTS AND COMPARISON OF THE COORDINATION METHODS 71
5.8 SUMMARY AND CONCLUSIONS 74
6 INDUSTRIAL CASE STUDY IMPLEMENTATION AND VALIDATION 76
6.1 GENERAL WORKFLOW OF THE INTERSECTION COORDINATION HEURISTICS 77
6.2 THE COORDINATION VARIABLES 78
6.3 THE INTERSECTION MODEL 79
6.3.1 INTERSECTION SCHEDULING MODEL 81
6.3.2 EMPIRICAL SLAB COOLING MODEL 84
6.3.3 REHEATING FURNACE ENERGY CONSUMPTION AND ENERGY COST MODE) 85
6.4 SHIFTING HEURISTICS 86
6.5 VALIDATION WITH REAL PRODUCTION DATA AND COMPARISON TO PULL STRATEGY
87
6.5.1 GENERAL TEST SETTING 87
6.5.2 ALGORITHMIC PERFORMANCE - SOLUTION QUALITY AND COMPUTATIONAL
ADVANTAGE 88
6.5.3 ECONOMIC BENEFITS VIA THE EVALUATION GUI 92
6.6 SUMMARY AND CONCLUSIONS 95
7 CONCEPT GENERALIZATION: BOTTLENECK-BASED DECOMPOSITION AND
COORDINATION
HEURISTICS 96
7.1 CONCEPTUAL OVERVIEW 97
7.2 OFFLINE BOTTLENECK IDENTIFICATION HEURISTICS 99
7.2.1 BOTTLENECK DEFINITION 99
7.2.2 PRELIMINARY ANALYSIS AND BACKGROUND KNOWLEDGE FOR BOTTLENECK
IDENTIFICATION 100
7.2.3 PROPOSED BOTTLENECK IDENTIFICATION HEURISTICS 102
7.3 TESTS OF THE BOTTLENECK IDENTIFICATION HEURISTICS ON FLEXIBLE FLOW
SHOP INSTANCES 110
7.3.1 TESTS OF DIFFERENT PARAMETER SETTINGS 110
7.3.2 TESTS OF DIFFERENT MODEL SETTINGS 112
7.3.3 SUMMARY OF THE TEST RESULTS 114
II
7.4 VARIABLE DECOMPOSITION AND DESIGN OF THE COORDINATOR IN THE
INTERSECTION COORDINATION HEURISTICS
114
7.4.1 VARIABLE DECOMPOSITION FOR DISTRIBUTED SECTION MODELS WITH
COUPLING CONSTRAINTS.... 115
7.4.2 DESIGN OF THE COORDINATOR FOR DISTRIBUTED SECTION MODELS WITH
COUPLING CONSTRAINTS .116
7.4.3 VARIABLE DECOMPOSITION FOR A MONOLITHIC PLANT MODEL WITH COUPLING
CONSTRAINTS 119
7.4.4 DESIGN OF THE COORDINATOR FOR THE MONOLITHIC PLANT MODEL WITH
COUPLING CONSTRAINTS 120
7.5 PROOF-OF-CONCEPT: SEDULING DECOMPOSITION AND COORDINATION APPROACH
BASED ON BOTTLENECK
IDENTIFICATION HEURISTICS 122
7.5.1 TEST IMPLEMENTATION 122
7.5.2 PERFORMANCE COMPARISON BETWEEN THE IC AND THE MONOLITHIC
OPTIMIZATION 123
7.5.3 BOTTLENECK INFLUENCE ON THE IC PERFORMANCE 125
7.5.4 PERFORMANCE OF THE IC IN ONLINE OPTIMIZATION 126
7.5.5 SUMMARY OF THE TEST RESULTS 128
7.6 SUMMARY AND CONCLUSIONS 128
8 CONCLUSIONS AND OUTLOOKS 129
8.1 CONSLUSIONS 129
8.2 OUTLOOK 131
A. APPENDIX 133
A1 SUCCESS APPLICATIONS OF HOT CHARGING IN STEEL INDUSTRY 133
A2 MILP MODEL FOR SEQUENCING HEAT CASTING SEQUENCES 134
A1.1 GENERAL MODEL DESCRIPTION AND PREREQUISITES 134
A1.2 SETS AND INDICES 135
A 1.3 PARAMETERS 135
A 1.4 VARIABLES 136
A1.5 GENERAL CONSTRAINTS FOR SLOT BASED SCHEDULING 137
A1.6 SPECIFIC CONSTRAINTS FOR METAL PRODUCTION 138
A1.7 OBJECTIVE FUNCTION 138
A3 MILP MODEL FOR SEQUENCING THE HOT ROLLING PROGRAMS 138
A3.1 GENERAL MODEL DESCRIPTION AND PREREQUISITES 138
A3.2 SETS AND INDICES 139
A3.3 PARAMETERS 139
A3.4 VARIABLES 140
A3.5 GENERAL CONSTRAINTS FOR SLOT BASED SCHEDULING 141
A3.6 SPECIFIC CONSTRAINTS FOR METAL PRODUCTION 141
A3.7 OBJECTIVE FUNCTION 144
A4 LITERATURE SURVEY ON THE BI-LEVEL DECOMPOSITION 145
A5 LITERATURE SURVEY ON THE INTEGRATED PLANNING AND SCHEDULING IN STEEL
PRODUCTION 152
A6 CPLEX SOLUTION POOL AND THE BOTTLENECK IDENTIFICATION HEURISTICS
PARAMETER SETTINGS 155
A7 TEST INSTANCES & MODEL PARAMETERS 159
A7.1 TEST INSTANCES USED IN CHAPTER 5 159
A7.2 TEST INSTANCES USED IN SECTION 7.3.1.1 161
A7.3 TEST INSTANCES USED IN SECTION 7.3.1.2 162
A7.4 TEST INSTANCES USED IN SECTION 7.5 163
BIBLIOGRAPHY 164
IV
|
| any_adam_object | 1 |
| author | Xu, Chaojun 1982- |
| author_GND | (DE-588)1048059782 |
| author_facet | Xu, Chaojun 1982- |
| author_role | aut |
| author_sort | Xu, Chaojun 1982- |
| author_variant | c x cx |
| building | Verbundindex |
| bvnumber | BV043874596 |
| ctrlnum | (DE-599)DNB1044659653 |
| dewey-full | 672.80685 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 672 - Iron, steel, other iron alloys |
| dewey-raw | 672.80685 |
| dewey-search | 672.80685 |
| dewey-sort | 3672.80685 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik Wirtschaftswissenschaften |
| format | Thesis Book |
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| id | DE-604.BV043874596 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T07:37:23Z |
| institution | BVB |
| isbn | 9783844024371 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-029284372 |
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| physical | XII, 186 Seiten Illustrationen, Diagramme |
| publishDate | 2013 |
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| series | Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung |
| series2 | Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung |
| spelling | Xu, Chaojun 1982- Verfasser (DE-588)1048059782 aut Coordination and decomposition of large-scale planning and scheduling problems with application to steel production Chaojun Xu Aachen Shaker 2013 XII, 186 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung 2013,3 Technische Universität Dortmund Reihenfolgeplanung (DE-588)4261341-3 gnd rswk-swf Warmwalzwerk (DE-588)4189132-6 gnd rswk-swf Bottom-up-Prinzip (DE-588)4243684-9 gnd rswk-swf Produktionsplanung (DE-588)4047360-0 gnd rswk-swf Heuristik (DE-588)4024772-7 gnd rswk-swf Stahlwerk (DE-588)4182861-6 gnd rswk-swf Koordination (DE-588)4032393-6 gnd rswk-swf Chargenbetrieb (DE-588)4147586-0 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Stahlwerk (DE-588)4182861-6 s Warmwalzwerk (DE-588)4189132-6 s Chargenbetrieb (DE-588)4147586-0 s Produktionsplanung (DE-588)4047360-0 s Reihenfolgeplanung (DE-588)4261341-3 s Koordination (DE-588)4032393-6 s Bottom-up-Prinzip (DE-588)4243684-9 s Heuristik (DE-588)4024772-7 s DE-604 Erscheint auch als Online-Ausgabe Xu, Chaojun Coordination and Decomposition of Large-Scale Planning and Scheduling Problems with Application to Steel Production Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung 2013,3 (DE-604)BV035738045 2013,3 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029284372&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Xu, Chaojun 1982- Coordination and decomposition of large-scale planning and scheduling problems with application to steel production Schriftenreihe des Lehrstuhls für Systemdynamik und Prozessführung Reihenfolgeplanung (DE-588)4261341-3 gnd Warmwalzwerk (DE-588)4189132-6 gnd Bottom-up-Prinzip (DE-588)4243684-9 gnd Produktionsplanung (DE-588)4047360-0 gnd Heuristik (DE-588)4024772-7 gnd Stahlwerk (DE-588)4182861-6 gnd Koordination (DE-588)4032393-6 gnd Chargenbetrieb (DE-588)4147586-0 gnd |
| subject_GND | (DE-588)4261341-3 (DE-588)4189132-6 (DE-588)4243684-9 (DE-588)4047360-0 (DE-588)4024772-7 (DE-588)4182861-6 (DE-588)4032393-6 (DE-588)4147586-0 (DE-588)4113937-9 |
| title | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production |
| title_auth | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production |
| title_exact_search | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production |
| title_full | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production Chaojun Xu |
| title_fullStr | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production Chaojun Xu |
| title_full_unstemmed | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production Chaojun Xu |
| title_short | Coordination and decomposition of large-scale planning and scheduling problems with application to steel production |
| title_sort | coordination and decomposition of large scale planning and scheduling problems with application to steel production |
| topic | Reihenfolgeplanung (DE-588)4261341-3 gnd Warmwalzwerk (DE-588)4189132-6 gnd Bottom-up-Prinzip (DE-588)4243684-9 gnd Produktionsplanung (DE-588)4047360-0 gnd Heuristik (DE-588)4024772-7 gnd Stahlwerk (DE-588)4182861-6 gnd Koordination (DE-588)4032393-6 gnd Chargenbetrieb (DE-588)4147586-0 gnd |
| topic_facet | Reihenfolgeplanung Warmwalzwerk Bottom-up-Prinzip Produktionsplanung Heuristik Stahlwerk Koordination Chargenbetrieb Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029284372&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV035738045 |
| work_keys_str_mv | AT xuchaojun coordinationanddecompositionoflargescaleplanningandschedulingproblemswithapplicationtosteelproduction |