Materials processing: a unified approach to processing of metals, ceramics and polymers
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Weitere Verfasser: | , |
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Amsterdam
Academic Press
[2016]
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis Klappentext |
| Beschreibung: | xvi, 597 Seiten Illustrationen |
| ISBN: | 9780123851321 0123851327 |
Internformat
MARC
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Datensatz im Suchindex
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| adam_text | Contents
n
Preface xiii
Acknowledgements xv
1. Introduction to Materials Processing 1
1.1 Materials Processing: Definition and Scope 1
1.2 Three Approaches to Materials Processing 4
1.3 Materials Processing Steps 7
1.4 Processing of Metals 10
1.5 Processing of Ceramics 13
1.6 Processing of Polymers 16
1.7 Summary 19
Bibliography and Recommended Reading 19
Cited References 20
2. Starting Materials 21
2.1 What is a Starting Material? 21
2.2 Metals 22
2.2.1 Introduction 22
2.2.2 Bulk Metal Starting Materials 25
2.2.3 Meta] Powder Starting Materials 35
2.3 Ceramics 50
2.3.1 Introduction 50
2.3.2 Ceramic Powder Starting Materials 51
2.3.3 Glass Starting Materials 60
2.4 Polymers 68
2.4.1 Introduction 68
2.4.2 Thermoplastic Polymer Starting Materials 74
2.4.3 Thermoset Polymer Starting Materials 89
2.5 Summary 95
Bibliography and Recommended Reading 97
Cited References 98
Questions and Problems 98
Questions 98
Problems 100
• ♦
VII
vin Contents
3, Melt Processes 105
3.1 Introduction 105
3.2 Fundamentals 107
3.2.1 Melt Structure and Surface Tension 107
3.2.2 Melt Rheology 115
3.2.3 Flow Fundamentals 129
3.2.4 Heat Transfer Fundamentals 139
3.2.5 Solidification 144
3.3 Shape Casting 153
3.3.1 Process Overview 153
3.3.2 Metal Melt Preparation 155
3.3.3 Sand Casting 156
3.3.4 Permanent Mold Casting 171
3.3.5 Die Casting 175
3.3.6 Post-Processing of Cast Metal Parts 1 78
3.4 Casting of Flat Sheets 1 83
3.4.1 Process Overview 183
3.4.2 Glass Melt Preparation 183
3.4.3 Float Glass Process 184
3.4.4 Fusion Downdraw Process 189
3.4.5 Post-Processing Operations for Glass Sheets 190
3.5 Extrusion 192
3.5.1 Process Overview 192
3.5.2 Melting and Flow in a Single Screw Extruder 192
3.5.3 Die Flow 201
3.5.4 Single Screw Extruder Operating Diagram 201
3.5.5 Twin Screw Extrusion 205
3.5.6 Die Exit Effects 207
3.5.7 Extruded Products and Solidification 211
3.6 Injection Molding 213
3.6.1 Process Overview 213
3.6.2 The Injection Molding Machine and Cycle 214
3.6.3 Mold Flow 217
3.6.4 Packing and Solidification 221
3.6.5 Reaction Injection Molding 223
3.7 Blow Molding 226
3.7.1 Process Overview 226
3.7.2 Blow Molding of Glass 227
3.7.3 Blow Molding of Polymers 229
3.8 Melt-Based Additive Processes 232
3.8.1 Process Overview 232
3.8.2 Fused Deposition Modeling (FDM) 233
3.8.3 Inkjet Printing of Melts 237
3.9 Summary 238
Bibliography and Recommended Reading 240
Cited References 242
Questions and Problems 244
Contents ix
Questions 244
Problems 245
Solid Processes 251
4.1 Introduction 251
4.2 Fundamentals 252
4.2.1 Deformation and Plastic Flow under Uniaxial Tension 252
4.2.2 Effects of Temperature and Strain Rate on Deformation 267
4.2.3 Deformation and Yielding under Triaxial Stresses 272
4.2.4 Friction 282
4.2.5 Efficiency and Temperature Rise 284
4.3 Solid Processes 285
4.3.1 Process Overview 285
4.3.2 Wire Drawing 287
4.3.3 Extrusion 299
4.3.4 Forging 308
4.3.5 Rolling 318
4.3.6 Bending 325
4.3.7 Thermoforming 328
4.3.8 Superplastic Forming 331
4.4 Summary 333
Bibliography and Recommended Reading 335
Cited References 336
Questions and Problems 337
Questions 337
Problems 338
Appendix: Stress in a Spherical Pressure Vessel 341
Powder Processes 343
5.1 Introduction 343
5.2 Fundamentals 346
5.2.1 Powder Characteristics and Flow 346
5.2.2 Sintering and Microstructure Development 353
5.2.3 Dimensional Changes during Densification 367
5.3 Pressing 370
5.3.1 Process Overview 370
5.3.2 Powder Preparation 372
5.3.3 Uniaxial Pressing 376
5.3.4 Isostatic Pressing 389
5.3.5 Post-Forming Processes for Green Parts 391
5.3.6 Hot Pressing and Hot Isostatic Pressing 392
5.4 Rotational Molding 396
5.4.1 Process Overview 396
5.4.2 Powder Preparation 397
5.4.3 Rotational Molding Process Steps 398
x Contents
5.5 Powder-Based Additive Processes 400
5.5.1 Process Overview 400
5.5.2 Selective Laser Sintering (Melting) 401
5.5.3 Inkjet Binder Printing ( 3D Printing ) 406
5.6 Summary 407
Bibliography and Recommended Reading 409
Cited References 410
Questions and Problems 411
Questions 411
Problems 412
6. Dispersion and Solution Processes 415
Lorraine F. Francis and Christine C. Roberts
6.1 Introduction 415
6.2 Fundamentals 418
6.2.1 Colloidal Dispersions 418
6.2.2 Polymer Solutions 442
6.2.3 Rheology of Dispersions and Solutions 448
6.2.4 Characteristics of Volatile Liquids for Dispersions
and Solutions 455
6.2.5 Drying 455
6.2.6 Curing of Liquid Monomers 462
6.3 Shape Casting 464
6.3.1 Process Overview 464
6.3.2 Capillary Action 466
6.3.3 Predicting Cast Layer Thickness 467
6.3.4 Slip Casting Process Considerations 472
6.3.5 Post-Processing Operations 473
6.4 Coating and Tape Casting 473
6.4.1 Process Overview 473
6.4.2 Coating Methods 475
6.4.3 Polymer Coatings 486
6.4.4 Tape Casting of Ceramics 489
6.5 Extrusion and Injection Molding 491
6.5.1 Process Overview 491
6.5.2 Extrusion of Concentrated Dispersions 491
6.5.3 Powder Injection Molding 494
6.6 Liquid Monomer-Based Additive Processes 495
6.6.1 Process Overview 495
6.6.2 Stereolithography (SLA) 495
6.6.3 Inkjet Printing with Liquid Monomers 500
6.7 Summary 504
Bibliography and Recommended Reading 505
Cited References 507
Questions and Problems 508
Questions 508
Problems 509
Contents xi
7. Vapor Processes 513
Bethanie Joyce Hills Stadler
7.1 Introduction 513
7.2 Fundamentals 515
7.2.1 Kinetic Theory of Gases and Its Relationship
to Vapor Processes 515
7.2.2 Thin Film Microstructures 532
7.2.3 Epitaxial Growth of Single Crystal Films 539
7.3 Evaporation 540
7.3.1 Process Overview 540
7.3.2 Thermodynamics of Evaporation 542
7.3.3 Evaporation of Alloys and Compounds 546
7.3.4 Transport Phenomenon and Film Uniformity 547
7.4 Sputtering 555
7.4.1 Process Overview 555
7.4.2 Plasma Physics 557
7.4.3 Magnetron Sputtering 559
7.4.4 Radio Frequency (RF) Sputtering 561
7.4.5 Reactive Sputtering 561
7.4.6 Optimizing Sputtered Rates 563
7.5 Chemical Vapor Deposition 566
7.5.1 Process Overview 566
7.5.2 Thermodynamics of Formation Reactions 568
7.5.3 Types of Reactions 570
7.5.4 Kinetics of CVD 571
7.5.5 Deposition Rate and Uniformity 573
7.6 Post-Processing of Films after Deposition 578
7.6.1 Annealing 578
7.6.2 Patterning 578
7.7 Summary 580
Bibliography and Recommended Reading 582
Cited References 583
Questions and Problems 583
Questions 583
Problems 585
Appendix A 589
Index 591
|
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| spelling | Francis, Lorraine F. Verfasser (DE-588)1067823921 aut Materials processing a unified approach to processing of metals, ceramics and polymers Lorraine F. Francis with contributions from Bethanie J.H. Stadler, Christine C. Roberts Amsterdam Academic Press [2016] xvi, 597 Seiten Illustrationen txt rdacontent n rdamedia nc rdacarrier Keramik (DE-588)4030270-2 gnd rswk-swf Fertigungstechnik (DE-588)4329079-6 gnd rswk-swf Werkstoffforschung (DE-588)4189670-1 gnd rswk-swf Materialbearbeitung (DE-588)4139082-9 gnd rswk-swf Metall (DE-588)4038860-8 gnd rswk-swf Polymere (DE-588)4046699-1 gnd rswk-swf Materialbearbeitung (DE-588)4139082-9 s DE-604 Fertigungstechnik (DE-588)4329079-6 s Werkstoffforschung (DE-588)4189670-1 s Metall (DE-588)4038860-8 s Keramik (DE-588)4030270-2 s Polymere (DE-588)4046699-1 s Stadler, Bethanie J. H. ctb Roberts, Christine C. ctb Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029128312&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029128312&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA Klappentext |
| spellingShingle | Francis, Lorraine F. Materials processing a unified approach to processing of metals, ceramics and polymers Keramik (DE-588)4030270-2 gnd Fertigungstechnik (DE-588)4329079-6 gnd Werkstoffforschung (DE-588)4189670-1 gnd Materialbearbeitung (DE-588)4139082-9 gnd Metall (DE-588)4038860-8 gnd Polymere (DE-588)4046699-1 gnd |
| subject_GND | (DE-588)4030270-2 (DE-588)4329079-6 (DE-588)4189670-1 (DE-588)4139082-9 (DE-588)4038860-8 (DE-588)4046699-1 |
| title | Materials processing a unified approach to processing of metals, ceramics and polymers |
| title_auth | Materials processing a unified approach to processing of metals, ceramics and polymers |
| title_exact_search | Materials processing a unified approach to processing of metals, ceramics and polymers |
| title_full | Materials processing a unified approach to processing of metals, ceramics and polymers Lorraine F. Francis with contributions from Bethanie J.H. Stadler, Christine C. Roberts |
| title_fullStr | Materials processing a unified approach to processing of metals, ceramics and polymers Lorraine F. Francis with contributions from Bethanie J.H. Stadler, Christine C. Roberts |
| title_full_unstemmed | Materials processing a unified approach to processing of metals, ceramics and polymers Lorraine F. Francis with contributions from Bethanie J.H. Stadler, Christine C. Roberts |
| title_short | Materials processing |
| title_sort | materials processing a unified approach to processing of metals ceramics and polymers |
| title_sub | a unified approach to processing of metals, ceramics and polymers |
| topic | Keramik (DE-588)4030270-2 gnd Fertigungstechnik (DE-588)4329079-6 gnd Werkstoffforschung (DE-588)4189670-1 gnd Materialbearbeitung (DE-588)4139082-9 gnd Metall (DE-588)4038860-8 gnd Polymere (DE-588)4046699-1 gnd |
| topic_facet | Keramik Fertigungstechnik Werkstoffforschung Materialbearbeitung Metall Polymere |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029128312&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029128312&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT francislorrainef materialsprocessingaunifiedapproachtoprocessingofmetalsceramicsandpolymers AT stadlerbethaniejh materialsprocessingaunifiedapproachtoprocessingofmetalsceramicsandpolymers AT robertschristinec materialsprocessingaunifiedapproachtoprocessingofmetalsceramicsandpolymers |