Metal cutting theory and practice:
Gespeichert in:
| Hauptverfasser: | , |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Boca Raton, FL
CRC Press, Taylor & Francis Group
[2016]
|
| Ausgabe: | Third edition |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | xxi, 947 Seiten Illustrationen, Diagramme |
| ISBN: | 9781466587533 |
Internformat
MARC
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| 100 | 1 | |a Stephenson, David A. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Metal cutting theory and practice |c David A. Stephenson, John S. Agapiou |
| 250 | |a Third edition | ||
| 264 | 1 | |a Boca Raton, FL |b CRC Press, Taylor & Francis Group |c [2016] | |
| 264 | 4 | |c © 2016 | |
| 300 | |a xxi, 947 Seiten |b Illustrationen, Diagramme | ||
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| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
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| 700 | 1 | |a Agapiou, John S. |e Verfasser |4 aut | |
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Datensatz im Suchindex
| _version_ | 1804176229709905920 |
|---|---|
| adam_text | Contents
Preface to the Third Edition xv
Preface to the Second Edition xvii
Preface to the First Edition xix
Authors xxi
Chapter 1 Introduction 1
1 1 Scope of the Subject 1
1 2 Historical Development 1
121 Ancient and Medieval Predecessors 1
122 Canon Boring 4
123 The Industrial Revolution and the Steam Engine 7
124 Nineteenth-Century Quantity Production Industries 10
125 Early Scientific Studies 15
126 Twentieth-Century Mass Production 17
127 Numerical Control 20
References 22
Chapter 2 Metal-Cutting Operations 27
2 1 Introduction 27
2 2 Turning 27
221 Hard Turning 29
2 3 Boring 30
2 4 Drilling 31
241 Deep-Hole Drilling 34
242 Microdrilling 37
2 5 Reaming 37
2 6 Milling 37
2 7 Planing and Shaping 44
2 8 Broaching 45
2 9 Tapping and Threading 46
2 10 Grinding and Related Abrasive Processes 56
2 11 Roller Burnishing 64
2 12 Deburring 65
2 13 Examples 66
2 14 Problems 78
References 80
Chapter 3 Machine Tools 83
3 1 Introduction 83
3 2 Production Machine Tools 83
3 3 CNC Machine Tools and CNC-Based Manufacturing Systems 88
331 General 88
332 Types of CNC Machines 89
333 CNC-Based Manufacturing Systems 99
v
VI
Contents
3 4 Machine Tool Structures 108
3 5 Slides and Guideways 119
3 6 Axis Drives 122
3 7 Spindles 127
3 8 Coolant Systems 141
3 9 Tool Changing Systems 142
3 10 Pallets 145
3 11 Energy Use in CNC-Machining Centers 146
3 12 Examples 147
References 150
Chapter 4 Cutting Tools 159
4 1 Introduction 159
4 2 Cutting-Tool Materials 159
421 Introduction 159
422 Material Properties 159
4221 High-Speed Steel (HSS) and Related Materials 163
4222 Sintered Tungsten Carbide (WC) 164
4223 Cermets 166
4224 Ceramics 167
4 22 5 Polycrystalline Tools 169
4226 Polycrystalline Cubic Boron Nitride (PCBN) 170
4227 Polycrystalline Diamond (PCD) 171
4 3 Tool Coatings 172
431 Coating Methods 172
432 Conventional Coating Materials 174
433 Diamond and CBN Coatings 177
4 4 Basic Types of Cutting Tools 178
4 5 Turning Tools 179
451 Indexable Inserts 179
452 Groove Geometry (Chip Breaker) 183
453 Edge Preparations 183
454 Wiper Geometry 185
455 Insert Clamping Methods 185
456 Tool Angles 186
457 Thread Turning Tools 187
458 Grooving and Cutoff Tools 188
459 Form Tools 189
4 6 Boring Tools 190
461 Single Point Boring Tools 190
462 Multipoint Boring Tools 196
4 7 Milling Tools 196
471 Types of Milling Cutters 197
472 Cutter Design 200
473 Milling Inserts and Edge Clamping Methods 208
4 8 Drilling Tools 209
481 Twist Drill Structural Properties 211
482 Twist Drill Point Geometries 214
483 Spade and Indexable Drills 223
Contents vii
484 Subland and Step Drills 227
485 Multi-Tip (Deep Hole) Drills 228
486 Other Types of Drills 233
487 Chip Removal 234
488 Drill Life and Accuracy 237
489 Hole Deburring Tools 239
4 9 Reamers 242
491 Types of Reamers 243
492 Reamer Geometry 244
4 10 Threading Tools 246
4 10 1 Taps 246
4 10 2 Thread Mills 253
4 11 Grinding Wheels 255
4 11 1 Abrasives 255
4 11 2 Bonds 257
4 11 3 Wheel Grades and Grit Sizes 257
4 11 4 Operational Factors 259
4 12 Microsizing and Honing Tools 260
4 13 Burnishing Tools 263
4 14 Examples 263
4 15 Problems 274
References 275
Chapter 5 Toolholders and Workholders 281
5 1 Introduction 281
5 2 Toolholding Systems 281
521 General 281
522 Modular and Quick-Change Toolholding Systems 284
5 3 Toolholder/Spindle Connections 290
531 General 290
532 Conventional Tapered “CAT-V” Connection 295
533 Face-Contact CAT-V Interfaces 303
534 HSK Interface 309
535 Proprietary Interfaces 314
536 Quick-Change Interfaces (Toolholders/Adapters) 316
537 Toolholders for Turning Machines 322
538 Evaluation and Comparison of Toolholder/Spindle Interface 323
5 4 Cutting Tool Clamping Systems 328
541 Milling Cutter Drives 328
542 Side-Lock-Type Chucks 330
543 Collet Chucks 331
544 Hydraulic Chucks 336
545 Milling Chucks 338
546 Shrink-Fit Chucks 339
547 Proprietary Chucks 341
548 Tapping Attachments 344
549 Reaming Attachments 345
5 4 10 Comparison of Cutting Tool Clamping Systems 345
5 5 Balancing Requirements for Toolholders 358
viii Contents
5 6 Fixtures 362
561 General 362
562 Types of Fixtures 364
563 Fixture Analysis 370
5 7 Examples 373
5 8 Problems 387
References 387
Chapter 6 Mechanics of Cutting 393
6 1 Introduction 393
6 2 Measurement of Cutting Forces and Chip Thickness 393
6 3 Force Components 395
6 4 Empirical Force Models 401
6 5 Specific Cutting Power 402
6 6 Chip Formation and Primary Plastic Deformation 404
6 7 Tool-Chip Friction and Secondary Deformation 412
6 8 Shear Plane and Slip-Line Theories for Continuous Chip Formation 416
6 9 Shear Plane Models for Oblique Cutting 420
6 10 Shear Zone Models 422
6 11 Minimum Work and Uniqueness Assumptions 425
6 12 Finite Element Models 426
6 13 Discontinuous Chip Formation 431
6 14 Built-Up Edge Formation 434
6 15 Examples 436
6 16 Problems 438
References 439
Chapter 7 Cutting Temperatures 449
7 1 Introduction 449
7 2 Measurement of Cutting Temperatures 449
721 Tool-Work Thermocouple Method and Related Techniques 449
722 Conventional Thermocouple Methods 453
723 Metallurgical Methods 454
724 Infrared Methods 454
725 Other Methods 456
7 3 Factors Affecting Cutting Temperatures 456
7 4 Analytical Models for Steady-State Temperatures 457
7 5 Finite Element and Other Numerical Models 463
7 6 Temperatures in Interrupted Cutting 467
7 7 Temperatures in Drilling 469
7 8 Thermal Expansion 471
7 9 Examples 472
7 10 Problem 476
References 476
Chapter 8 Machining Process Analysis 483
8 1 Introduction 483
8 2 Turning 484
8 3 Boring 486
Contents
ix
8 4 Milling 487
841 Face Milling 489
842 End Milling 490
843 Ball End Milling 494
8 5 Drilling 494
8 6 Force Equations and Baseline Data 502
8 7 Process Simulation Application Examples 507
8 8 Finite Element Analysis for Clamping, Fixturing, and Workpiece
Distortion Applications 512
8 9 Finite Element Application Examples 514
8 10 Examples 519
8 11 Problems 524
References 525
Chapter 9 Tool Wear and Tool Life 529
9 1 Introduction 529
9 2 Types of Tool Wear 530
9 3 Measurement of Tool Wear 537
9 4 Tool Wear Mechanisms 538
9 5 Tool Wear: Material Considerations 541
9 6 Tool Life Testing 548
9 7 Tool Life Equations 549
9 8 Prediction of Tool Wear Rates 551
9 9 Tool Fracture and Edge Chipping 554
9 10 Dri 11 Wear and Breakage 556
9 11 Thermal Cracking and Tool Fracture in Milling 560
9 12 Tool Wear Monitoring 561
9 13 Examples 562
9 14 Problems 568
References 569
Chapter 10 Surface Finish, Integrity, and Flatness 575
10 1 Introduction 575
10 2 Measurement of Surface Finish 576
10 2 1 Stylus Measurements 576
10 2 2 Other Methods 581
10 3 Surface Finish in Turning and Boring 582
10 4 Surface Finish in Milling 586
10 5 Surface Finish in Drilling and Reaming 590
10 6 Surface Finish in Grinding 590
10 7 Residual Stresses in Machined Surfaces 592
10 8 White Layer Formation 594
10 9 Surface Burning in Grinding 595
10 10 Measurement of Surface Flatness 597
10 11 Surface Flatness Compensation in Face Milling 599
10 11 1 Tool Path Direction Compensation 600
10 11 2 Depth of Cut Compensation 603
10 11 3 Tool Feed Compensation 605
X
Contents
10 11 4 Spindle-Part Tilt Compensation 606
10 11 5 Surface Flatness Compensation Methods Characteristics 608
10 12 Examples 609
10 13 Problems 618
References 618
Chapter 11 Machinability of Materials 623
11 1 Introduction 623
11 2 Machinability Criteria, Tests, and Indices 623
11 3 Chip Control 627
11 4 Burr Formation and Control 633
11 5 Machinability of Engineering Materials 638
11 5 1 Magnesium Alloys 638
11 5 2 Aluminum Alloys 640
11 5 3 Metal Matrix Composites 642
11 5 4 Copper Alloys 643
11 5 5 Cast Iron 644
11 5 6 Carbon and Low Alloy Steels 647
11 5 7 Stainless Steels 650
11 5 8 Powder Metal (P/M) Materials 652
11 5 9 Titanium Alloys 653
11 5 10 Nickel Alloys 654
11 5 11 Depleted Uranium Alloys 656
References 657
Chapter 12 Machining Dynamics 665
12 1 Introduction 665
12 2 Vibration Analysis Methods 665
12 3 Vibration of Discrete (Lumped Mass) Systems 666
12 3 1 Single Degree-of-Freedom (SDOF) Systems 668
12 3 2 Multiple Degree-of-Freedom (MDOF) Systems 673
12 4 Types of Machine Tool Vibration 678
12 5 Forced Vibration 680
12 6 Self-Excited Vibrations (Chatter) 683
12 6 1 Regenerative Chatter, Prediction of Stability Charts (Lobes) 684
12 6 2 Tlusty’s Theory 687
12 6 3 Shear Plane Method 694
12 6 4 Other Methods 695
12 6 5 Nonregenerative Chatter, Mode Coupling 698
12 7 Chatter Prediction 700
12 7 1 Experimental Machine Tool Vibration Analysis 701
12 7 2 Measurement of Transfer Functions 702
12 8 Vibration Control 706
12 8 1 Stiffness Improvement 706
12 8 2 Isolation 707
12 8 3 Damping and Dynamic Absorption 707
12 8 4 Tool Design 709
12 8 5 Variation of Process Parameters 709
Contents xi
12 9 Active Vibration Control 710
12 10 Examples 716
12 11 Problems 739
References 743
Chapter 13 Machining Economics and Optimization 751
13 1 Introduction 751
13 2 Role of a Computerized Optimization System 753
13 3 Economic Considerations 755
13 4 Optimization of Machining Systems: Basic Factors 756
13 5 Optimization of Machining Conditions 757
13 6 Formulation of the Optimization Problem 758
13 6 1 Formulation of Objective Function 758
13 6 2 Constraints 761
13 6 3 Problem Statement 763
13 7 Optimization Techniques 764
13 7 1 Single-Pass Operation 764
13 7 2 Multipass Operation 764
13 7 3 Single-Station Multifunctional System (SSMS) 765
13 7 4 Multistage Machining System 765
13 7 5 Cutting Tool Replacement Strategies 766
13 7 6 Cutting Tool Strategies for Multifunctional Part
Configurations 767
13 8 Examples 768
13 9 Problems 776
References 777
Chapter 14 Cutting Fluids 783
14 1 Introduction 783
14 2 Types of Cutting Fluids 784
14 2 1 Neat Oils 784
14 2 2 Water-Based Fluids 784
14 2 3 Gaseous Fluids 786
14 2 4 Air-Oil Mists (Aerosols) 787
14 2 5 Cryogenic Fluids 788
14 3 Coolant Application 788
14 4 Filtering 789
14 5 Condition Monitoring and Waste Treatment 794
14 6 Health and Safety Concerns 795
14 6 1 Toxicity 796
14 6 2 Dermatitis 796
14 6 3 Respiratory Disorders 796
14 6 4 Microbial Infections 796
14 6 5 Cancer 797
14 7 Dry and Near-Dry Machining Methods 797
14 8 Test Procedure for Cutting Fluid Evaluation 798
References 798
xii Contents
Chapter 15 Minimum Quantity Lubrication 803
15 1 Introduction 803
15 2 MQL System Types 803
15 2 1 External and Internal Mist Delivery 804
15 2 2 One- and Two-Channel MQL Systems 805
15 3 MQL Oils 809
15 4 Machine Tools for MQL 810
15 5 MQL Cutting Tools 812
15 6 Thermal Management and Dimensional Control 817
15 7 Air and Chip Handling 818
15 8 MQL Research Areas 819
15 8 1 Hard Alloy Machining and Grinding 819
15 8 2 Alternative Carrying Gases and Cooling Strategies 820
15 8 3 MQL Process Modeling 820
15 8 4 Oil Additives and Ionic Fluids 821
References 822
Chapter 16 Accuracy and Error Compensation of CNC Machining Systems 827
16 1 Introduction 827
16 2 Machine Tool Errors 828
16 3 Machine Tool Accuracy Characterization 837
16 4 Machine Tool Performance Evaluation 839
16 5 Method for Compensating the Dimensional Accuracy of CNC
Machining System 865
16 5 1 Error Reduction and Compensation Strategies 865
16 5 2 Error Modeling Methods 872
16 5 3 Error Compensation Offset Methods 877
16 6 Examples 882
References 889
Chapter 17 Gear Machining 897
17 1 Introduction 897
17 2 Gear Types and Geometry 897
17 2 1 Gear Types 897
17 2 2 Gear Geometry and Accuracy Classes 898
17 3 Tooth Machining Methods for Parallel Axis Gears 900
17 3 1 Broaching 901
17 3 2 Form Milling 904
17 3 3 Hobbing 905
17 3 4 Shaping 907
17 3 5 Form Grinding from the Solid 909
17 4 Bevel and Hypoid Gear Machining 909
17 4 1 Peripheral Milling 910
17 4 2 Face Milling 912
17 4 3 Face Hobbing 913
17 5 Five-Axis Machining of Gears 914
17 5 1 Parallel Axis Gears 915
17 5 2 Bevel Gears 916
Contents xiii
17 6 Gear Tooth Finishing Methods 917
17 6 1 Shaving 917
17 6 2 Skiving (Hard Finishing) 919
17 621 Skiving: Hard Recutting Processes 919
17 622 Skiving: Other Processes 920
17 6 3 Grinding 920
17 631 Form Grinding 921
17 632 Indexing Generating Grinding 922
17 633 Continuous Generating Grinding 923
17 6 4 Honing 924
17 6 5 Lapping 925
References 926
Index
|
| any_adam_object | 1 |
| author | Stephenson, David A. Agapiou, John S. |
| author_facet | Stephenson, David A. Agapiou, John S. |
| author_role | aut aut |
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| building | Verbundindex |
| bvnumber | BV043560251 |
| classification_rvk | ZM 4500 ZM 8315 |
| ctrlnum | (OCoLC)953136834 (DE-599)BVBBV043560251 |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| edition | Third edition |
| format | Book |
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| id | DE-604.BV043560251 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T07:28:52Z |
| institution | BVB |
| isbn | 9781466587533 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-028975345 |
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| owner_facet | DE-29T DE-83 DE-1050 DE-634 |
| physical | xxi, 947 Seiten Illustrationen, Diagramme |
| publishDate | 2016 |
| publishDateSearch | 2016 |
| publishDateSort | 2016 |
| publisher | CRC Press, Taylor & Francis Group |
| record_format | marc |
| spelling | Stephenson, David A. Verfasser aut Metal cutting theory and practice David A. Stephenson, John S. Agapiou Third edition Boca Raton, FL CRC Press, Taylor & Francis Group [2016] © 2016 xxi, 947 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Metal-cutting Spanende Bearbeitung (DE-588)4055957-9 gnd rswk-swf Metallbearbeitung (DE-588)4038872-4 gnd rswk-swf Metallverarbeitung (DE-588)4122282-9 gnd rswk-swf Metallverarbeitung (DE-588)4122282-9 s Spanende Bearbeitung (DE-588)4055957-9 s DE-604 Metallbearbeitung (DE-588)4038872-4 s 1\p DE-604 Agapiou, John S. Verfasser aut HEBIS Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028975345&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Stephenson, David A. Agapiou, John S. Metal cutting theory and practice Metal-cutting Spanende Bearbeitung (DE-588)4055957-9 gnd Metallbearbeitung (DE-588)4038872-4 gnd Metallverarbeitung (DE-588)4122282-9 gnd |
| subject_GND | (DE-588)4055957-9 (DE-588)4038872-4 (DE-588)4122282-9 |
| title | Metal cutting theory and practice |
| title_auth | Metal cutting theory and practice |
| title_exact_search | Metal cutting theory and practice |
| title_full | Metal cutting theory and practice David A. Stephenson, John S. Agapiou |
| title_fullStr | Metal cutting theory and practice David A. Stephenson, John S. Agapiou |
| title_full_unstemmed | Metal cutting theory and practice David A. Stephenson, John S. Agapiou |
| title_short | Metal cutting theory and practice |
| title_sort | metal cutting theory and practice |
| topic | Metal-cutting Spanende Bearbeitung (DE-588)4055957-9 gnd Metallbearbeitung (DE-588)4038872-4 gnd Metallverarbeitung (DE-588)4122282-9 gnd |
| topic_facet | Metal-cutting Spanende Bearbeitung Metallbearbeitung Metallverarbeitung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028975345&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT stephensondavida metalcuttingtheoryandpractice AT agapioujohns metalcuttingtheoryandpractice |