Machining of stainless steels and super alloys: traditional and nontraditional techniques
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Chichester, West Sussex
Wiley
2016
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis Klappentext |
| Beschreibung: | Includes bibliographical references and index |
| Beschreibung: | xxviii, 275 Seiten Illustrationen, Diagramme |
| ISBN: | 9781118919569 |
Internformat
MARC
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| 100 | 1 | |a Youssef, Helmi A. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Machining of stainless steels and super alloys |b traditional and nontraditional techniques |c Helmi A. Youssef, Alexandria University, Egypt |
| 264 | 1 | |a Chichester, West Sussex |b Wiley |c 2016 | |
| 300 | |a xxviii, 275 Seiten |b Illustrationen, Diagramme | ||
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| 650 | 4 | |a Stainless steel | |
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Datensatz im Suchindex
| _version_ | 1804176015373631488 |
|---|---|
| adam_text | Contents
g
Preface xiii
About the Author xix
Acknowledgments xxi
Nomenclature xxiii
Glossary xxvii
1 Introduction 1
1.1 Stainless Steels and Super Alloys as Difficult-to-Cut Materials 1
1.1.1 Historical Background of Stainless Steels and Super Alloys 2
LI.LI Stainless Steels 2
1.1.1.2 Super Alloys 3
1.1.2 Industrial Applications of Stainless Steels and Super Alloys 3
1.1.2.1 Stainless Steels 3
1.1.2.2 Super Alloys 4
1.2 Traditional and Nontraditional Machining Processes 4
1.2.1 Importance of Machining in Manufacturing Technology 4
1.2.2 Classification of Machining Processes 6
1.2.3 Variables of Machining Processes 9
1.2.3.1 Input (Independent) Variables 9
1.2.3.2 Output (Dependent) Variables 9
References 10
2 Types and Classifications of Stainless Steels 11
2.1 Role of Alloying Elements in Stainless Steels 11
2.2 Types of Stainless Steels 13
2.2.1 Basic Alloys of Stainless Steels (Ferritic, Martensitic, Austenitic) 13
viii
Contents
2.2.LI Ferritic Stainless Steels of AISI-Designations 13
2.2.7.2 Martensitic Stainless Steels also of AlSI-Designation 18
2.2.7.3 Austenitic Stainless Steels of AISI-Designation 19
2.2.2 Derived Alloys of Stainless Steels (Duplex, PH-Alloys) 22
2.3 Concluding Comments and Comparative Characteristics 23
References 26
3 Types and Classifications of Super Alloys 27
3.1 General Features and Classifications 27
3.2 Types of Super Alloys 28
3.2.7 Fe-Base Alloys 31
3.2.2 Ni-Base Alloys 34
3.2.3 Co-Base Alloys 39
References 41
4 Traditional Machining - Machinability, Tooling, and Cutting Fluids 43
4.1 Machinability Concept in Metal Cutting 43
4. LI Definition and General Aspects 43
4.1.2 Quantifying and Criteria of Machinability 44
4.1.2.1 Tool Life Criterion 46
4.1.2.2 Cutting Forces and Power Consumption Criterion 48
4.1.2.3 Surface Finish Criterion 50
4.1.3 Enhancing Machinability of Difficult-to-Cut Materials 50
4.1.3.1 Adoption of Free Machining Steels and Alloys 50
4.13.2 Thermally Assisted Machining (Hot Machining) 52
4.1.33 High Speed Machining 52
4.13.4 Ultrasonic-Assisted Machining 60
4.13.5 Advanced Cooling Techniques 61
4.13.6 Cryogenic Treatment of Tool Materials 63
4.2 Cutting Tool Materials 63
4.2.1 Characteristics of an Ideal Tool Material 64
4.2.2 Types of Cutting Tool Materials 65
4.2.2.1 High Speed Steel (HSS) 65
4.2.2.2 Cast Nonferrous Alloys (Stellite and UCON) 67
4.2.23 Cemented Carbides (Widia) 69
4.2.2.4 Cemented Titanium Carbides (TiC-Based Tools) 73
4.2.2.5 Cermets 73
4.2.2.6 Ceramics (Alumina-Based Tools) 73
4.2.2.7 SiAlON 74
42.2.8 Cubic Boron Nitride (CBN) 74
43.2.9 Diamond 75
4.2.3 Tool Materials for Machining of Stainless Steels and Super Alloys 7 5
4.23.1 Cutting Tool Materials for Stainless Steels 76
4.23.2 Tool Materials for Super Alloys 77
4.3 Cutting Fluids for Stainless Steels and Super Alloys 81
43.1 Functions, Characteristics, and General Considerations 81
4.33 Types of Cutting Fluids 82
Contents
ix
4.3.2.1 Water-Base Liquids 82
4.3.2.2 Neat Oils 83
4.3.2.3 Liquid Gas or Cryogenic Coolants 83
4.3.2.4 Solid Lubricants 84
4.3.3 Application Methods 84
4.3.4 Cutting Fluids for Stainless Steels 85
4.3.4.1 Sulfo-chlorinated Cutting Oils 85
4.3.4.2 Emulsifiable Fluids 86
4.3.4.3 Selection of Cutting Fluid for Stainless Steels 87
4.3.5 Cutting Fluids for Super Alloys 88
4.3.5.1 Turning, Planing, Shaping, and Boring 88
4.3.5.2 Broaching 88
43.5.3 Drilling and Reaming 89
43.5.4 Tapping and Thread Cutting 89
43.5.5 Milling 89
43.5.6 Sawing 89
4.3.5.7 Grinding 89
References 91
Traditional Machining of Stainless Steels 93
5.1 Machinability of Stainless Steels 93
5.1.1 Free-Machining Additives of Stainless Steels 94
5.1.2 Machinability of Free- and Nonfree-Machining
Stainless Steels 97
5.1.2.1 Ferritic and Martensitic A Hoys 99
5.1.2.2 Austenitic Alloys 100
5.1.23 Duplex Alloys 101
5.1.2.4 PH-Alloys 102
5.1.3 Enhanced Machining Stainless Steels 102
5.1.4 Machinability Ratings of Stainless Steels 102
5.2 Traditional Machining Processes of Stainless Steels 103
5.2.1 Turning 103
5.2.1.1 Form Turning and Cutting Off 104
5.2.2 Drilling 106
5.2.2.1 Important Hints When Drilling
Stainless Steels 107
5.2.3 Reaming 110
5.23.1 Tool Geometry of Reamers for
Stainless Steels 110
5.23.2 Reaming Parameters 111
5.2.4 Milling 111
5.2.5 Broaching 112
5.2.6 Grinding 114
5.3 Surface Treatments of Stainless Steel after Machining 114
5.3.1 Chemical Cleaning (Pickling) 115
5.3.2 Passivating 116
References 118
X
Contents
Traditional Machining of Super Alloys 119
6.1 Machinability Aspects of Super Alloys 119
6.2 Machinability Rating of Super Alloys 120
6.2.1 Machinability as Based on Tool Life and Nominal
Cutting Speeds 121
6.2.2 Machinability as Based on Specific Cutting Energy 124
6.3 Traditional Machining Processes (TMPs) of Super Alloys 125
6.3.1 Challenges and Machining Guidelines for Super Alloys 126
6.3.2 Turning 111
6.3.3 Drilling 130
6.3.4 Reaming 133
6.3.5 Milling 133
6.3.6 Broaching 137
6.3.7 Grinding 139
63.7.1 Selection of Grinding Wheel Designation 139
References 140
Nontraditiona! Machining Processes - an Overview 141
7.1 Nontraditional Machining Processes 141
7.2 Mechanical Nontraditional Processes 142
7.2.1 Jet Machining 142
7.2.LI Abrasive Jet Machining 142
7.2.1.2 Water Jet Machining 143
7.2.13 Abrasive Water Jet Machining 145
7.2.2 Abrasive Flow Machining 146
7.2.2.1 Parameters Affecting MRR of AFM 147
7.2.2.2 Advantages of AFM 147
7.2.3 Ultrasonic Machining 147
7.2.3.1 Transducer and Magnetostriction Effect 149
7.2.3.2 Acoustic Horns (Mechanical Amplifiers
or Concentrators) 150
7.23.3 Process Capabilities 150
7.3 Electrochemical and Chemical Machining Processes 151
7.3.1 Electrochemical Machining 151
73.1.1 Process Capabilities 152
73.1.2 Pulsed Electrochemical Machining (PECM) 154
7.3.13 Shaped Tube Electrolytic Machining (STEM) 156
73.1.4 Electro-stream (ES) or Capillary Drilling 158
7.3.2 Electrochemical Grinding 159
7.3.3 Chemical Machining 160
733.1 Chemical Milling (CH-milling) 160
7.3.3.2 Photochemical Machining (Spray Etching) 162
7.4 Thermoelectric Processes 164
7.4.1 Electrical Discharge Machining 164
7.4.1.1 Types of Generators, Applicable for ED-Machines 165
7.4.1.2 Process Capabilities 165
7.4.2 Electron Beam Machining 166
Contents
xi
7.43 Laser Beam Machining 168
7.4.4 Plasma Arc Cutting 172
7.5 Nontraditional Machining Processes - an Outlook 173
References 111
8 Nontraditional Machining of Stainless Steels and Super Alloys 179
8.1 Mechanical Nontraditional Machining Processes of
Stainless Steels and Super Alloys 179
8.1.1 Jet Machining 179
8.1.2 Ultrasonic Machining (USM) of Stainless Steels and
Super Alloys 180
8.1.3 Abrasive Flow Machining of Stainless Steels and Super Alloys 181
8.2 Electrochemical and Chemical Machining Processes of Stainless
Steels and Super Alloys 183
8.2.1 Electrochemical Machining 183
8.2.2 Shaped Tube Electrolytic Machining (STEM) of Stainless
Steel and Super Alloys 194
8.2.3 Electro-stream (ES) Machining of Stainless Steel and Super Alloys 196
8.2.4 Electrochemical Grinding (ECG) of Stainless Steels
and Super A Hoys 196
8.2.5 Chemical Milling (CH-Milling) 196
8.2.5.1 MRR and Depth Tolerance 197
8.2.5.2 Surface Quality 198
8.2.6 Photochemical Machining (Spray Etching) 199
8.3 Thermoelectric Machining Processes 201
8.3.1 Electric Discharge Machining (EDM) 201
8.3.2 Electrical Discharge Milling of SSs and SAs 204
83.2.1 Fields of Applications of ED-Milling 204
83.2.2 Advantages and Limitations of ED-Milling 205
8.3.3 Electron Beam Machining 206
8.3.4 Laser Beam Machining 206
8.3.5 Plasma Arc Cutting 210
8.4 Economical Analysis of ECM and Thermo-electrical Processes
of Turbo-machinery Components 211
8.5 Nontraditional Micro-drilling of Deep Holes - a Comparison 214
8.6 Thermally-Assisted Machining of Stainless Steels and Super Alloys 214
8.6.1 Surface Integrity and Removal Rates for TAM of Stainless
Steels and Super Alloys 215
8.6.2 Laser Assisted Turning (LAM) of Inconel-718 216
8.6.3 Plasma Assisted Turning (PAT) of Super Alloys
and PH-Stainless Steel 217
References 218 9
9 Current and Recent Developments Regarding Machining of Stainless
Steels and Super Alloys 221
9.1 General Considerations 221
9.2 Recent Research Work Related to Traditional Machining of Stainless Steels 222
xii
Contents
9.3 Recent Research Works Related to Traditional Machining of Super Alloys 230
9.4 Recent Research Work Related to Non traditional Machining
of Stainless Steels and Super Alloys 242
References 245
Appendix 249
Review Questions 253
Index
265
Machining of
Stainless Steels
and Super Alloys
Traditional and Nontraditional Techniques
Helmi A. Youssef, Alexandria University, Egypt
Machining of Stainless Steels and Super Alloys: Traditional and Nontraditional Techniques is a
comprehensive reference covering machining technologies applicable for stainless steels and super
alloys which are not covered in current machining literature. It starts from traditional machining
processes, and extends to the most recent technologies of nontraditional machining techniques. It
presents stainless steels, and super-alloys, as classified, in a tabulated form and includes guidelines
for traditional and nontraditional machining of these important alloys. It also provides rational selection
of cutting tools along with recommended cutting fluids for traditional machining of stainless steels,
and super alloys.
Machining of Stainless Steels and Super Alloys: Traditional and Nontraditional Techniques has two
main aims. Firstly, it deals with the characteristics of stainless steels and super alloys that have been
proved to be useful as engineering materials for many applications. Secondly, it explains how and why
these materials differ, as compared to other materials, in machining performance and methods used.
Key Features:
• Provides a comprehensive description for machining technologies of stainless steels and super
alloys with consideration to current industrial applications
• Presents current and recent developments related to traditional and nontraditional machining
techniques of stainless steels and super alloys
• Arranges types of stainless steels and super alloys in qualitative and quantitative form, as related to
their machining characteristics, providing the reader with information regarding optimum working
condition for each material
• Proposes a 10-level machinability chart to rank important grades of stainless steels
• Arranges the machinability rating of the most commonly used super alloys in a descending order
• Presents non-traditional machining processes along with some hybrid processes which have been
applied successfully to stainless steels and super alloys
Machining of Stainless Steels and Super Alloys: Traditional and Nontraditional Techniques is an
advanced reference for both undergraduate and postgraduate students in production, manufacturing,
materials, mechanical, aerospace and automotive engineering programs. It is also a useful source of
information for engineers and senior technicians working in the fields of machining technology.
ISBN 978-1-118-91956-9
|
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| discipline | Physik Werkstoffwissenschaften / Fertigungstechnik |
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| id | DE-604.BV043421628 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T07:25:28Z |
| institution | BVB |
| isbn | 9781118919569 |
| language | English |
| lccn | 015020392 |
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| publishDate | 2016 |
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| publisher | Wiley |
| record_format | marc |
| spelling | Youssef, Helmi A. Verfasser aut Machining of stainless steels and super alloys traditional and nontraditional techniques Helmi A. Youssef, Alexandria University, Egypt Chichester, West Sussex Wiley 2016 xxviii, 275 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Includes bibliographical references and index Metal-cutting Stainless steel Chromium-cobalt-nickel-molybdenum alloys Superlegierung (DE-588)4137767-9 gnd rswk-swf Nicht rostender Stahl (DE-588)4126143-4 gnd rswk-swf Metallbearbeitung (DE-588)4038872-4 gnd rswk-swf Metallbearbeitung (DE-588)4038872-4 s Nicht rostender Stahl (DE-588)4126143-4 s Superlegierung (DE-588)4137767-9 s 1\p DE-604 DE-604 Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028839556&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028839556&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA Klappentext 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Youssef, Helmi A. Machining of stainless steels and super alloys traditional and nontraditional techniques Metal-cutting Stainless steel Chromium-cobalt-nickel-molybdenum alloys Superlegierung (DE-588)4137767-9 gnd Nicht rostender Stahl (DE-588)4126143-4 gnd Metallbearbeitung (DE-588)4038872-4 gnd |
| subject_GND | (DE-588)4137767-9 (DE-588)4126143-4 (DE-588)4038872-4 |
| title | Machining of stainless steels and super alloys traditional and nontraditional techniques |
| title_auth | Machining of stainless steels and super alloys traditional and nontraditional techniques |
| title_exact_search | Machining of stainless steels and super alloys traditional and nontraditional techniques |
| title_full | Machining of stainless steels and super alloys traditional and nontraditional techniques Helmi A. Youssef, Alexandria University, Egypt |
| title_fullStr | Machining of stainless steels and super alloys traditional and nontraditional techniques Helmi A. Youssef, Alexandria University, Egypt |
| title_full_unstemmed | Machining of stainless steels and super alloys traditional and nontraditional techniques Helmi A. Youssef, Alexandria University, Egypt |
| title_short | Machining of stainless steels and super alloys |
| title_sort | machining of stainless steels and super alloys traditional and nontraditional techniques |
| title_sub | traditional and nontraditional techniques |
| topic | Metal-cutting Stainless steel Chromium-cobalt-nickel-molybdenum alloys Superlegierung (DE-588)4137767-9 gnd Nicht rostender Stahl (DE-588)4126143-4 gnd Metallbearbeitung (DE-588)4038872-4 gnd |
| topic_facet | Metal-cutting Stainless steel Chromium-cobalt-nickel-molybdenum alloys Superlegierung Nicht rostender Stahl Metallbearbeitung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028839556&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028839556&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT youssefhelmia machiningofstainlesssteelsandsuperalloystraditionalandnontraditionaltechniques |