Effective transition from design to production:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Boca Raton, Fla.
Auerbach
2008
[London] Taylor & Francis |
| Schriftenreihe: | Series on resource management
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | Literaturangaben |
| Beschreibung: | XXII, 246 S. Ill., graph. Darst. 25 cm |
| ISBN: | 9781420046861 |
Internformat
MARC
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| 100 | 1 | |a Ciambrone, David F. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Effective transition from design to production |c David F. Ciambrone |
| 264 | 1 | |a Boca Raton, Fla. |b Auerbach |c 2008 | |
| 264 | 1 | |a [London] |b Taylor & Francis | |
| 300 | |a XXII, 246 S. |b Ill., graph. Darst. |c 25 cm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 0 | |a Series on resource management | |
| 500 | |a Literaturangaben | ||
| 650 | 4 | |a Production engineering | |
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| 650 | 0 | 7 | |a Fertigung |0 (DE-588)4016899-2 |2 gnd |9 rswk-swf |
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| 689 | 0 | 1 | |a Verfahrenstechnik |0 (DE-588)4062781-0 |D s |
| 689 | 0 | 2 | |a Fertigung |0 (DE-588)4016899-2 |D s |
| 689 | 0 | |5 DE-604 | |
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Datensatz im Suchindex
| _version_ | 1804152625816403968 |
|---|---|
| adam_text | Contents
Acknowledgments..........................................................................................ix
Introduction...................................................................................................xi
About the Author......................................................................................xxiii
1 Proposal/Contract..................................................................................1
1.1 Strategic Planning...............................................................................1
1.2 Proposal Support................................................................................2
1.3 Identifying Customer Requirements...................................................2
1.4 Determining Product Concept.........................................................16
1.5 Determining Commonality..............................................................16
1.6 Requests for Deviation from Customer Requirements......................17
1.7 Program Risk: Analysis and Mitigation............................................18
1.8 Developing Design-to-Cost Goals....................................................19
1.9 Master Schedule...............................................................................21
1.10 Determining Production Philosophy and Location...........................22
1.11 Simulation Analysis for Producibility...............................................23
1.12 Simulation Analysis for Factory and Space Planning........................23
1.13 Assembly Tooling, Fixture, and Equipment Forecasts......................24
1.14 New or Modified Production Equipment.........................................25
2 System Design......................................................................................27
2.1 Conduct Preliminary Design-to-Cost (DTC) Analysis.....................27
2.2 Assembly Process Methodology........................................................28
2.3 Develop Tooling Concepts...............................................................28
2.4 Develop Preliminary Manufacturing Plan or Flow...........................28
2.5 Identify New Manufacturing Technologies......................................31
2.6 Determine Product-Packaging Requirements...................................33
2.7 Develop Prototype Assembly Tooling...............................................33
2.8 Conduct Facilities Analysis..............................................................34
2.9 Determine Logistical Support Requirements...................................34
2.10 Determine Capital Equipment Requirements...................................35
2.11 Determine Test Philosophy...............................................................35
2.12 Determine Quality Assurance Requirements....................................35
v
vi ¦ Contents
2.13 Identify Human Resource Requirements..........................................38
2.14 Meetings...........................................................................................39
Detailed Design....................................................................................41
3.1 Design Considerations......................................................................41
3.1.1 Conceptual Design................................................................43
3.1.2 Analysis and Refinement......................................................44
3.1.3 Design for Manufacture.......................................................44
3.1.4 Drafting and Documentation...............................................45
3.1.5 Toolpath Creation and Machining.......................................46
3.2 New Production Process Development.............................................48
3.3 Assembly/Process Methodology........................................................48
3.4 Design to Cost..................................................................................48
3.5 Conduct Parts Obsolescence Study...................................................49
3.6 Design for Production......................................................................50
3.7 Design for Manufacturing and Assembly (DFMA)..........................51
3.8 Conduct Formal Cross-Functional Design Reviews.........................53
3.9 Bill of Material (BOM).....................................................................54
3.10 Assembly Simulation........................................................................54
3.11 Selecting Subcontractors and Vendors..............................................56
3.12 Determine Exit Criteria for Design Output to Manufacturing.........57
3.13 Create Detailed Manufacturing Plan/Flow.......................................58
3.14 Create Lean Factory Design/Balanced Flow.....................................58
3.14.1 The 5S Visual Controls..........................................................59
3.14.1.1 When to Use........................................................60
3.14.1.2 How-to Steps........................................................60
3.14.1.3 Why Have Visual Controls?..................................61
3.14.1.4 What a Visual Workplace Looks Like...................61
3.14.2 The Five Whys......................................................................61
3.14.2.1 When to Use.........................................................61
3.15 Develop Configuration Management Plan.......................................62
3.16 Documentation Media Method........................................................63
3.17 Conduct Product Design Documentation Release...........................64
3.18 Prepare Test Integration Plan...........................................................64
3.19 Create Test Hardware and Software.................................................65
3.20 Printed Wire Board Design to Release: An Example.......................66
3.20.1 Producibility Engineers........................................................66
3.20.1.1 Technology Roadmap...........................................68
3.20.1.2 Metrics..................................................................68
3.20.2 Circuit Card Assembly (COE): Role and Responsibility.............68
3.20.2.1 Circuit Card Assembly: Proof-of-Design
Process..................................................................69
3.20.2.2 Task Description...................................................69
Contents ¦ vii
Manufacturing Planning and Process/Prototype/Test
Development........................................................................................81
4.1 Transition to New Production Processes...........................................89
4.2 Determine Facility Requirements....................................................90
4.3 Finalize Assembly Methodology......................................................90
4.4 Determine Tool Design and Fabrication Requirements...................90
4.5 Implement Ergonomics.....................................................................91
4.6 Transition to a Contract Manufacturing Facility..............................91
4.7 Implement Vendor Monitoring.........................................................94
4.8 Write Software Programs for Manufacturing Equipment.................95
4.9 Implement Assembly Tooling...........................................................95
4.10 Finalize New Production Processes...................................................96
4.11 Conduct Line Balancing Analysis.....................................................96
4.12 Establish Metrics..............................................................................96
4.13 Determine Inventory System Based on Contractual Type.................97
4.14 Create Staffing Plan..........................................................................98
4.15 Control Tools...................................................................................98
4.16 Finalizing Manufacturing Plan/Flow................................................98
4.17 Conduct Prototype Documentation Planning..................................98
4.18 Determine Capital Requirements.....................................................99
4.19 Create Inventory System...................................................................99
4.20 Finalizing Production Plan...............................................................99
4.21 Conduct a Production Readiness Review..........................................99
4.22 Test Integration..............................................................................100
4.23 Manufacturing Plan.......................................................................102
Production Readiness.........................................................................105
5.1 Production Readiness Is a Complex Step........................................105
5.2 Implement Line Stock.....................................................................108
5.3 Implement Configuration Management.........................................109
5.4 Create Change Control Board........................................................109
5.5 Verify Tooling.................................................................................109
5.6 Support Transition-to-Production Processes...................................110
5.7 Create Prototype Routing and Planning.........................................110
5.8 Develop Change Control Board Protocol.......................................111
5.9 Conduct Prototype Kitting.............................................................Ill
5.10 Coordinate Configuration Management with Vendors...................111
5.11 Develop Quality Assurance Requirements/Buy-Off.......................112
5.12 Train Production Staff....................................................................112
5.13 Build Prototype Units.....................................................................113
Low-Rate Initial Production..............................................................115
6.1 Introduction...................................................................................115
6.2 Implement Production Tooling.......................................................118
VIII
Contents
6.3 Update Tooling Documentation.....................................................118
6.4 Verify Calibration and Maintenance Schedules..............................119
6.5 Update Drawing Documentation...................................................119
6.6 Update Planning Documentation...................................................119
6.7 Implement Kitting Plans.................................................................119
6.8 Update Test Fixtures and Software for Production Hardware.........119
6.9 Finalize Staffing Plan......................................................................120
6.10 Build First Article...........................................................................120
6.11 Create a Master Schedule................................................................120
6.12 Update Documentation Changes...................................................121
6.13 Conduct First-Article Buy-Off Procedures......................................121
6.14 Begin Low-Rate Initial Production (LRIP).....................................121
6.15 Determine Production Ramp-Up...................................................122
7 Production..........................................................................................123
7-1 Build Production Units: Ramp up to Full Production....................123
8 Other Areas for Concern....................................................................127
8.1 Data Loss........................................................................................127
8.2 Production Breaks: Bathtub Issues..................................................128
8.3 Defect Control................................................................................129
8.4 The Hidden Factory........................................................................130
8.5 The Experience Level of Manufacturing and Producibility
Engineering Personnel....................................................................130
References...................................................................................................133
Appendix A Quality Function Deployment (QFD).................................135
Appendix B Six Sigma and Design-to-Production Transition................139
Appendix C Design for Manufacturing...................................................163
Appendix D Effective Transition from Design to Production Vendor
Survey Tools........................................................................173
Appendix E Effective Transition from Design to Production.................191
Appendix F Design for the Environment (DfE)......................................229
Index...........................................................................................................241
|
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| dewey-ones | 658 - General management |
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| dewey-search | 658.5 |
| dewey-sort | 3658.5 |
| dewey-tens | 650 - Management and auxiliary services |
| discipline | Wirtschaftswissenschaften |
| format | Book |
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| indexdate | 2024-07-10T01:13:42Z |
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| isbn | 9781420046861 |
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| spelling | Ciambrone, David F. Verfasser aut Effective transition from design to production David F. Ciambrone Boca Raton, Fla. Auerbach 2008 [London] Taylor & Francis XXII, 246 S. Ill., graph. Darst. 25 cm txt rdacontent n rdamedia nc rdacarrier Series on resource management Literaturangaben Production engineering Verfahrenstechnik (DE-588)4062781-0 gnd rswk-swf Fertigung (DE-588)4016899-2 gnd rswk-swf Produktionsplanung (DE-588)4047360-0 gnd rswk-swf (DE-588)4006432-3 Bibliografie gnd-content Produktionsplanung (DE-588)4047360-0 s Verfahrenstechnik (DE-588)4062781-0 s Fertigung (DE-588)4016899-2 s DE-604 HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027580729&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Ciambrone, David F. Effective transition from design to production Production engineering Verfahrenstechnik (DE-588)4062781-0 gnd Fertigung (DE-588)4016899-2 gnd Produktionsplanung (DE-588)4047360-0 gnd |
| subject_GND | (DE-588)4062781-0 (DE-588)4016899-2 (DE-588)4047360-0 (DE-588)4006432-3 |
| title | Effective transition from design to production |
| title_auth | Effective transition from design to production |
| title_exact_search | Effective transition from design to production |
| title_full | Effective transition from design to production David F. Ciambrone |
| title_fullStr | Effective transition from design to production David F. Ciambrone |
| title_full_unstemmed | Effective transition from design to production David F. Ciambrone |
| title_short | Effective transition from design to production |
| title_sort | effective transition from design to production |
| topic | Production engineering Verfahrenstechnik (DE-588)4062781-0 gnd Fertigung (DE-588)4016899-2 gnd Produktionsplanung (DE-588)4047360-0 gnd |
| topic_facet | Production engineering Verfahrenstechnik Fertigung Produktionsplanung Bibliografie |
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