Troubleshooting rubber problems:
Gespeichert in:
1. Verfasser: | |
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Format: | Buch |
Sprache: | English |
Veröffentlicht: |
München [u.a.]
Hanser
2013
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Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | XIV, 297 S. Ill., graph. Darst. |
ISBN: | 9781569905531 9781569905548 |
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adam_text | PREFACE
1 TSE AND TPE MATERIALS, COMPOUNDS, PROCESSES, AND PRODUCTS
1.1 INTRODUCTION
1.2 TROUBLESHOOTING DIFFICULTIES
1.3 AIDS TO TROUBLESHOOTING
1.4 MATERIALS, PROCESS, AND DESIGN FACTORS
1.5 BOOK ORGANIZATION
1.6 NATURE OF RUBBER
1.7 TRAINING
1.8 DISCLAIMER
2 TSE MATERIALS AND COMPOUNDS
2.1 INTRODUCTION
2.2 COST REDUCTION
2.2.1 COMPOUNDS AND COMPOUNDERS
2.2.2 HIGH-VISCOSITY ELASTOMERS AND COMPOUNDS
2.3 ELASTOMER TYPE
2.3.1 CR (NEOPRENE)
2.3.2 CSM (CHLORO-SULFONYL-POLYETHYLENE)
2.3.3 IIR (ISOBUTENE-ISOPRENE)
2.3.4 EPDM (TERPOLYMER OF ETHYLENE, PROPYLENE, AND A DIENE)
2.3.5 SBR (STYRENE-BUTADIENE RUBBER)
2.3.6 FKM (FLUORO RUBBER OF THE POLYMETHYLENE TYPE)
2.3.7 POLYISOPRENE (NR AND IR)
2.4 CRYSTALLIZATION
2.5 CROSSLINKING FACTORS
2.6 SILICONE RUBBER
2.6.1 NBR (ACRYLONITRILE-BUTADIENE RUBBER)
2.6.2 HNBR (HYDROGENATED NITRILE RUBBER)
2.6.3 CM (CHLORO-POLYETHYLENE)
2.6.4 CSM (CHLOROSULFONATED POLYETHYLENE)
2.6.5 AEM (ETHYLENE ACRYLIC)
2.7 ELASTOMER BLENDS
2.8 CROSSLINKING SYSTEMS
V
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HTTP://D-NB.INFO/104756582X
2.9 DISPERSION 25
2.10 CROSSLINKING SYSTEM EFFECTS 25
2.11 RETARDERS 27
2.12 FILLERS 27
2.13 PROCESS AIDS 29
2.14 PLASTICIZERS AND OILS 30
2.15 ANTIDEGRADANTS 31
2.15.1 DISCOLORATION AND STAINING 32
2.16 BLOOM 34
2.17 FLAME RETARDERS 36
2.18 COMPOUND PROPERTIES 36
2.19 TESTING 37
2.20 TASTE 41
2.21 LOW-VISCOSITY ELASTOMERS 41
2.22 SILICONE RUBBER VISCOSITY 43
2.22.1 LSR MOLDING FACTORS 44
2.23 COATINGS 45
2.24 PLASTISOLS 46
3 TSE PROCESSES AND EQUIPMENT
55
3.1 ADHESION 55
3.1.1 SUBSTRATES 55
3.1.2 SUBSTRATE SURFACE TREATMENTS 56
3.2 EFFECT OF INGREDIENTS 58
3.2.1 SUBSTRATE CONSIDERATIONS 59
3.2.2 ADHESIVE TYPE 60
3.3 TESTING 64
3.4 PROCESSING 67
3.5 MIXING 68
3.5.1 MIXER TYPE 70
3.6 MILLS 71
3.7 DISPERSION 72
3.8 CONTAMINATION 73
3.9 EXTRUSION 73
3.9.1 EXTRUSION OF SPECIFIC TYPES OF RUBBER 76
3.9.1.1 ELASTOMERIC ALLOY (EA) 76
3.9.1.2 EPDM 76
3.9.1.3 SILICONE RUBBER 76
3.9.2 EXTRUSION FACTORS 77
3.9.2.1 OUTPUT RATE 77
3.9.2.2 DIE SWELL 77
3.9.2.3 DIE ENTRANCE 78
3.9.2.4 EXTRUDATE APPEARANCE 79
3.10 EQUIPMENT 80
3.10.1 HOT-FEED 80
3.10.2 COLD-FEED 80
3.11 RAM EXTRUDER 81
3.12 MULTICUT TRANSFERMIX 81
3.13 CROSSHEAD EXTRUDER 81
3.14 CONTINUOUS EXTRUSION 82
3.15 EXTRUDER DESIGN 82
3.15.1 VACUUM EXTRUDER 82
3.15.2 CAVITY-TRANSFER MIXER (CTM) 82
3.15.3 PIN-BARREL EXTRUDER 83
3.15.4 ROLLER-HEAD EXTRUDER 83
3.16 DIE DESIGN 83
3.17 FEED COMPOUND 86
3.18 GEAR PUMPS 86
3.19 MOLDING 87
3.19.1 MOLDING METHODS 89
3.19.1.1 COMPRESSION MOLDING 89
3.19.2 CURING PRESSES 90
3.19.2.1 FOUR-POST PRESSES 90
3.19.3 MOLD SIZE 92
3.19.4 AIR TRAPPING 92
3.19.5 FLASH 93
3.19.6 SCORCH EFFECTS 95
3.19.7 SHRINKAGE 95
3.20 POTENTIAL MOLD DAMAGE 96
3.21 THERMAL CONSIDERATIONS 97
3.22 MICROWAVE HEATING 97
3.23 BACKRINDING 98
3.24 MOLD CONSTRUCTION 98
3.25 INSULATION 99
3.26 MOLD PLATENS 99
3.27 MOLD HEATING 100
3.28 INJECTION-COMPRESSION 102
3.29 TRANSFER MOLDING 102
3.29.1 CAVITY FILLING 102
3.29.2 ADHESION 103
3.29.3 DIMENSIONAL FACTORS 104
3.29.4 SHRINKAGE 104
3.29.5 COMPOUND FLOW 105
3.29.6 COLD TRANSFER MOLDING 105
3.29.7 SPRUES 106
3.29.8 INJECTION-TRANSFER 106
3.29.9 TRANSFER MOLD DESIGN 107
3.29.10 PARTING LINE 108
3.29.11 PLUNGER 109
3.29.12 SPRUES 109
3.30 INJECTION MOLDING 110
3.30.1 INJECTION-MOLDING PROBLEMS ILL
3.30.2 INJECTION-MOLDING MACHINES 113
3.31 MOLDS 115
3.31.1 MOLD MATERIALS 116
3.31.2 MOLD HANDLING 117
3.31.3 CAVITY FINISH 117
3.31.4 MOLD HEATING 117
3.31.4.1 HEATING METHODS 118
3.31.5 GATES 119
3.31.6 LEADER PINS 119
3.31.6.1 CORE PINS AND BUSHINGS 120
3.31.7 LANDS 120
3.32 OVERFLOWS 122
3.32.1 OVERFLOW DESIGN 123
3.33 HOLES 124
3.34 RUNNERS 125
3.34.1 HOT RUNNER 125
3.34.2 COLD RUNNER 126
3.35 MOLD DESIGN 126
3.36 GATES AND VENTING 128
3.37 COST FACTORS 129
3.38 FOULING AND CLEANING 129
3.38.1 MOLD FOULING FACTORS 130
3.38.2 MOLD CLEANING METHODS 131
3.38.3 FOULING SITES 131
3.38.4 CAUSES OF FOULING 131
3.38.5 MOLD CLEANING 132
3.39 CALENDERING 133
3.39.1 CALENDERING EQUIPMENT 133
3.39.2 FEED MATERIAL 134
3.39.3 CALENDERING FACTORS 134
3.39.4 BLISTERS 135
3.39.5 TACK 135
3.40 LASER ENGRAVING 135
4 TSE PRODUCTS
149
4.1 PRODUCT CONSIDERATIONS 149
4.2 EFFECT OF AGING 151
4.3 COMPOSITES 151
4.4 BELTS 151
4.5 RUBBER LINING 153
4.6 BALLOONS 153
4.7 O-RINGS 153
4.8 RUBBER MIRROR 154
4.9 COW-RELATED APPLICATIONS 154
4.10 REGENERATIVE BRAKE SYSTEMS 155
4.11 RUBBER-COVERED HORSESHOES 155
4.12 RUBBER BULLETS 155
4.13 BUNGEES 155
4.14 RUBBER BAND LIGATION 156
4.15 RUBBER BANDS 156
4.16 FLOOR MATS 156
4.17 MOUNTS 156
4.18 STRESS CONCENTRATION 159
4.19 ROOFING 161
4.20 FINITE ELEMENT ANALYSIS 162
4.21 AIR SPRINGS 162
4.22 KEYBOARD SPRINGS 163
4.23 GLOVES 163
4.24 INFLATABLE DAM 164
4.25 INFLATABLE TRAFFIC HUMP 164
4.26 TENNIS BALLS 164
4.27 TIRES 164
4.27.1 TIRE MANUFACTURING SYSTEMS 166
4.27.2 MODULAR INTEGRATED ROBOTIZED SYSTEM 166
4.27.3 BRIDGESTONE INNOVATIVE AND RATIONAL DEVELOPMENT 167
4.27.4 MODULAR TIRE MANUFACTURING 167
4.27.5 ADVANCED TIRE OPERATION MODULE 167
4.27.6 AUTOMATED PRODUCTION UNIT SYSTEM 167
4.27.7 INTEGRATED MANUFACTURING PRECISION ASSEMBLED CELLULAR TECHNOLOGY
... 167
4.27.8 COMPONENTS 170
4.27.9 TIRE MOLDS 176
4.27.10 VENTING TIRE MOLDS 178
4.27.11 RUN-FLAT TIRES 179
4.27.12 SEMI-PNEUMATIC TIRES 180
4.27.13 TIRE AGING AND SAFETY 181
4.27.14 TIRE RECYCLING 182
4.28 NONTIRE PRODUCTS 182
4.28.1 GENERAL DESIGN CONSIDERATIONS 182
4.29 BRIDGE BEARINGS 185
4.30 EARTHQUAKE MOUNTS 186
4.31 EXPANSION JOINTS 187
4.32 SEALS 187
4.32.1 AUTOMOBILE SUNROOF SEALS 188
4.32.2 RADIAL LIP SEALS 188
4.32.3 O-RING SEALS 189
4.32.4 GASKETS 189
4.32.5 WINE BOTTLE CORKS 190
4.32.6 CASKET SEALS 190
4.32.7 AIRCRAFT RUNWAY SEALS 190
4.32.8 TPU SEALS 190
4.33 INNER TUBES 191
4.34 WINDSHIELD WIPER BLADES 191
4.35 FRICTION DRIVE 192
4.36 BABY BOTTLE NIPPLES 192
4.37 BELTS 193
4.37.1 SERPENTINE BELTS 194
4.37.2 AIRCRAFT RECORDER BELTS 194
4.37.3 O-RING BELTS 194
4.37.4 CONVEYOR BELTS 194
4.37.5 TIMING BELTS 195
4.38 MOUNTINGS, BEARINGS, AND BUSHINGS 196
4.38.1 ENGINE MOUNTS 198
4.39 HOSE AND TUBING 200
4.39.1 SELF-SEALING FUEL CELLS 202
4.39.2 RADIATOR HOSE 202
4.39.3 FUEL HOSE 204
4.39.4 TURBOCHARGER HOSE 204
4.39.5 REFRIGERANT HOSE 205
4.39.6 HEATING HOSE 205
4.39.7 BRAKE HOSE 206
4.39.8 POWER-STEERING HOSE 206
4.39.9 HOSE DESIGN 207
4.39.10 HOSE MANUFACTURE 207
4.39.11 HOSE FAILURE 208
4.39.12 HOSE ABRASION 208
4.39.13 MEDICAL HOSE 208
4.39.14 HOSE IDENTIFICATION TECHNOLOGY 209
4.40 EXPANSION JOINTS 209
4.41 COLOR 209
4.42 RUBBER-COVERED ROLLS 210
4.43 WIRE AND CABLE COATING 212
4.44 CELLULAR RUBBER 212
4.45 HARD RUBBER 213
4.46 ROCKET INSULATION 213
4.47 O-RINGS 214
4.48 EARPLUGS 214
4.49 TESTING 215
4.50 DIP MOLDING 215
4.50.1 LATEX 215
4.50.2 PLASTISOL 217
4.50.3 MATERIALS 217
4.50.4 PROCESSING 217
4.50.5 DESIGN, PRODUCTS, AND APPLICATIONS 218
5 TPE MATERIALS AND COMPOUNDS
233
5.1 INTRODUCTION 233
5.2 TPE TYPES 234
5.2.1 TPV (THERMOPLASTIC VULCANIZATE) 234
5.2.2 SBC (STYRENIC BLOCK COPOLYMER) 234
5.2.3 SEBS (STYRENE ETHYLENE BUTYLENE STYRENE) 234
5.2.4 TPU (THERMOPLASTIC POLYURETHANE) 235
5.2.5 TPO (THERMOPLASTIC POLYOLEFINS) 235
5.2.6 COP (COPOLYESTER) 236
5.3 DRYING 236
5.4 COST 237
5.5 SERVICE TEMPERATURE 237
5.6 COLOR 237
5.6.1 PAINTING 239
6 TPE PROCESSES AND EQUIPMENT
243
6.1 INJECTION MOLDING 243
6.1.1 INJECTION MOLDING MACHINES 244
6.1.1.1 SPECIALIZED MACHINES AND TECHNIQUES 247
6.1.2 MACHINE OPERATION 248
6.1.3 DRYING 249
6.1.4 BARREL AND SCREW 249
6.1.5 INJECTION RATE 251
6.1.6 INJECTION PRESSURE AND MOLD PACKING 251
6.1.7 CLAMP PRESSURE 252
6.1.8 NONRETURN VALVE 252
6.1.9 MOLD TEMPERATURE AND COOLING TIME 253
6.1.10 HEAT TRANSFER 254
6.1.11 MOLD FOULING 255
6.1.12 REGRIND 255
6.1.13 INJECTION MOLDS 255
6.1.13.1 MOLD MATERIAL 255
6.1.13.2 MOLD SURFACE TREATMENTS 256
6.1.13.3 MOLD MAINTENANCE 256
6.1.14 MOLD DESIGN 257
6.2 BLOW MOLDING 260
6.3 EXTRUSION 263
6.3.1 EXTRUSION EQUIPMENT 264
6.3.2 GENERAL DESIGN GUIDELINES FOR EXTRUSION 266
7 TPE PRODUCTS
271
7.1 ATHLETIC PRODUCTS 272
7.2 HOOD STOPS 272
7.3 FOOD TRAYS 272
7.4 ROLLERS 273
7.5 SEALS 273
7.5.1 SEAL DESIGN 273
7.6 HOSE 274
7.7 PROSTHETICS 274
7.8 CVJ BOOTS 274
7.9 FISH LURES 275
7.10 DESIGN 275
7.11 APPEARANCE 275
7.12 CONDUCTIVE SEBS 276
7.13 SAFETY 276
APPENDIX I
279
ABBREVIATIONS 279
APPENDIX II
283
DEFINITIONS 283
INDEX
285
|
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id | DE-604.BV041641125 |
illustrated | Illustrated |
indexdate | 2024-07-10T01:01:35Z |
institution | BVB |
isbn | 9781569905531 9781569905548 |
language | English |
oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-027081933 |
oclc_num | 873470314 |
open_access_boolean | |
owner | DE-210 DE-12 DE-29T DE-83 DE-703 DE-91G DE-BY-TUM |
owner_facet | DE-210 DE-12 DE-29T DE-83 DE-703 DE-91G DE-BY-TUM |
physical | XIV, 297 S. Ill., graph. Darst. |
publishDate | 2013 |
publishDateSearch | 2013 |
publishDateSort | 2013 |
publisher | Hanser |
record_format | marc |
spelling | Sommer, John G. Verfasser (DE-588)137551002 aut Troubleshooting rubber problems John Sommer München [u.a.] Hanser 2013 XIV, 297 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Elastomerverarbeitung (DE-588)4211206-0 gnd rswk-swf Fehlersuche (DE-588)4016615-6 gnd rswk-swf Elastomer (DE-588)4014162-7 gnd rswk-swf Elastomer (DE-588)4014162-7 s Elastomerverarbeitung (DE-588)4211206-0 s Fehlersuche (DE-588)4016615-6 s DE-604 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027081933&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
spellingShingle | Sommer, John G. Troubleshooting rubber problems Elastomerverarbeitung (DE-588)4211206-0 gnd Fehlersuche (DE-588)4016615-6 gnd Elastomer (DE-588)4014162-7 gnd |
subject_GND | (DE-588)4211206-0 (DE-588)4016615-6 (DE-588)4014162-7 |
title | Troubleshooting rubber problems |
title_auth | Troubleshooting rubber problems |
title_exact_search | Troubleshooting rubber problems |
title_full | Troubleshooting rubber problems John Sommer |
title_fullStr | Troubleshooting rubber problems John Sommer |
title_full_unstemmed | Troubleshooting rubber problems John Sommer |
title_short | Troubleshooting rubber problems |
title_sort | troubleshooting rubber problems |
topic | Elastomerverarbeitung (DE-588)4211206-0 gnd Fehlersuche (DE-588)4016615-6 gnd Elastomer (DE-588)4014162-7 gnd |
topic_facet | Elastomerverarbeitung Fehlersuche Elastomer |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027081933&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT sommerjohng troubleshootingrubberproblems |