Lean management system LMS:2012: a framework for continual lean improvement
Gespeichert in:
1. Verfasser: | |
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Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Boca Raton, Fla. [u.a.]
CRC Press
2013
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Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | Includes bibliographical references and index |
Beschreibung: | XII, 203 S. graph. Darst. 26 cm |
ISBN: | 9781466505377 |
Internformat
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500 | |a Includes bibliographical references and index | ||
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650 | 4 | |a Lean manufacturing | |
650 | 4 | |a Continuous improvement process | |
650 | 4 | |a Costs, Industrial | |
650 | 7 | |a BUSINESS & ECONOMICS / General |2 bisacsh | |
650 | 7 | |a BUSINESS & ECONOMICS / Quality Control |2 bisacsh | |
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Datensatz im Suchindex
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adam_text | Titel: Lean management system LMS:2012
Autor: Levinson, William A
Jahr: 2013
Contents
Preface..............................................................................................xi
SECTION I OVERVIEW
1 The Need for a Lean Management Standard................................3
The Serpent in the Industrial Garden of Eden..........................................6
Lean, Six Sigma, or Both?.........................................................................11
Critical to Quality versus Critical to Lean................................................13
LMS:2012 Development Considerations...................................................14
Organization and Implementation of LMS:2012.......................................16
LMS.-2012 Section I: Foundation of a Comprehensive Lean
Management System..........................................................................17
LMS:2012 Section II: Voluntary and Customizable Lean
Management System Standard..........................................................17
LMS:2012 Section III: Supplementary Detail....................................18
2 Lean Key Performance Indicators.............................................21
Waste of the Time of Things....................................................................22
Waste of the Time of Things: Cycle Time Accounting....................25
Division of Labor and Variation Reduction......................................33
Waste of the Time of People....................................................................36
Waste of the Time of People in Service Activities...........................38
Waste of Materials.....................................................................................39
Waste of Energy........................................................................................40
Energy Efficiency Gap Analysis: Thought Process...........................41
Material and Energy Balance....................................................................43
Steady-State Assumption and Control Surface..................................43
Application to Painting and Coating Operations.............................44
Application to Steel and Aluminum Manufacture............................45
Application to Machining Operations...............................................46
Application to Power Generation.....................................................48
Material and Energy Balance, Summary..........................................49
Do Not Use Carbon Emission Metrics......................................................50
Is Climate Change a Problem?..........................................................53
Special Interests and the Climate Agenda........................................56
Cap-and-Trade Community Doesn t Walk Its Talk...........................58
Recommended KPIs Identify All Operating Wastes................................59
Lean KPIs and Goldratt s Theory of Constraints..............................61
Lean KPIs and the Toyota Production System.................................62
Lean KPIs and Lean Manufacturing Techniques..............................63
Waste of Capital Investment.....................................................................63
Non-Operating Processes and White Elephants..............................64
Waste of Capital Assets in Operating Processes..............................65
Summary: Lean Key Performance Indicators...........................................66
3 Integrated Lean Assessment......................................................67
Why IMAIS?...............................................................................................67
Isolate........................................................................................................70
Isolate versus Supply Chain Perspective...........................................74
Measure.....................................................................................................75
Assess........................................................................................................77
Time of People versus Time of Things............................................77
Energy versus Time of People and Time of Things........................78
Materials versus Time of People.......................................................79
Improve.....................................................................................................79
Standardize................................................................................................79
Summary: IMAIS.......................................................................................80
SECTION II LMS:2012
4 Lean Management System Requirements..................................85
Provision 4.1: General Requirements.......................................................85
Explanation........................................................................................86
Provision 4.2: Lean System Documentation.............................................86
Provision 4.2.1: General Documentation Requirements..........................87
Provision 4.2.2: Lean Manual....................................................................88
Provision 4.2.3: Control and Retention of Documents and Records.......89
5 Organizational Responsibility...................................................91
Provision 5.1: Organizational Commitment..............................................91
Provision 5.2: Customer Focus.................................................................93
Provision 5.3: Lean Management Policy...................................................93
Sample Lean Policy (Not Part of Provision 5.3)................................94
Provision 5.4: Planning for Lean Operation.............................................94
Provision 5.4.1: Lean Objectives........................................................94
Provision 5.4.2: Lean System Planning.............................................95
Provision 5.5: Supply Chain Responsibility..............................................96
Provision 5.5.1: Responsibility...........................................................96
Provision 5.5.2: Management Representative....................................96
Provision 5-5.3: Supply Chain Communication.................................97
Provision 5.6: Lean System Review..........................................................98
Provision 5.6.1: General Requirements.............................................98
Provision 5.6.2: Review Input...........................................................98
Provision 5.6.3: Review Output.........................................................99
Lean System Infrastructure and Resources.............................101
Provision 6.1: Resource Availability........................................................101
Provision 6.2: Workforce Training and Empowerment..........................101
Provision 6.3: Facilities, Layout, and Supporting Services.....................102
Provision 6.4: Work Environment, Ergonomics, and Motion
Efficiency............................................................................................103
7 Product or Service Realization................................................105
Provision 7.1: Planning............................................................................105
Provision 7.2: Customer Lean Operation Requirements........................106
Provision 7.3: Product, Process, and Service Design for Lean...............106
Provision 7.4: Purchasing: Lean Supply Chain Practices........................107
Provision 7.4.1: Deployment of Lean Requirements to Suppliers..........108
Provision 75: Lean Production and Service...........................................109
Provision 7.5.1: Lean Process Control.....................................................113
Provision 7.6: Control of Gages and Instruments..................................114
Provision 7.7: Supply Chain Management..............................................114
Provision 7.7.1: Customer-Supplier Relations..................................114
Provision 7.7.2: Transportation........................................................115
8 Measurement and Continuous Improvement...........................117
Provision 8.1: Measurement and Analysis for Continuous
Improvement...........................................................................................117
Provision 8.2: Monitoring and Audit.......................................................117
Provision 8.2.1: Satisfaction of Customer Lean Requirements.......117
Provision 8.2.2: Internal Audit........................................................117
Provision 8.2.3: Measurement and Monitoring of Process or
Service.............................................................................................118
Provision 8.3: Containment of Nonconforming Product or Service......119
Provision 8.4: Data Analysis...................................................................119
Provision 8.5: System, Process, and Service Improvement....................120
Provision 8.5.1: Continuous Improvement......................................120
Provision 8.5.2: Proactive Action.....................................................120
Provision 8.5.3: Preventive Action...................................................121
SECTION III DETAILS AND EXPANDED EXPLANATION
9 Lean Management System: Details..........................................125
Process Perspective.................................................................................127
Need for Documentation........................................................................128
Lean Manual............................................................................................131
Control and Retention of Documents and Records...............................132
10 Organizational Responsibility: Details....................................133
Need for Organizational Commitment...................................................133
Management Commitment Loses the Luddites..............................135
Management and Workforce Commitment: Workforce Flexibility 138
Management Commitment and Training........................................138
Lean Management Policy........................................................................140
Supply Chain Responsibility...................................................................140
State of Self-Control.........................................................................141
Supply Chain Communications..............................................................142
Need for Internal and External Porosity.........................................143
Lean System Review................................................................................143
11 Infrastructure and Resources: Details.....................................145
Workforce Training and Empowerment.................................................145
Facilities, Layout, and Supporting Services............................................147
Work Environment, Ergonomics, and Motion Efficiency.......................147
12 Product or Service Realization: Details...................................149
Planning..................................................................................................149
Design and Development for Lean.........................................................149
Purchasing and Lean Supply Chain Practices........................................150
Purchasing Process..........................................................................151
Lean Production and Service..................................................................151
Lean Process Control.......................................................................152
Supply Chain Management.....................................................................154
Customer-Supplier Relations...........................................................155
Transportation.................................................................................155
13 Measurement and Continuous Improvement: Details..............159
Measurement and Analysis for Continuous Improvement....................159
Proactive Action......................................................................................160
14 Additional Lean Environmental and Energy Practices............163
Identification of Material and Energy Wastes........................................164
Reduction of Material and Energy Wastes.............................................165
Supercritical Solvents.......................................................................166
Counterflow Rinse Systems in Semiconductor Processing and
Metal Plating....................................................................................166
Get a Sail!.........................................................................................168
Don t Ship Air (or Water)................................................................169
Innovative Use of Mechanical Energy............................................171
Economy of Scale in Renewable Energy........................................171
Application to Agriculture...............................................................172
Innovative Thinking in Transportation..........................................174
4 Rs: Refuse, Reduce, Reuse, Recycle.............................................176
15 Conclusion...............................................................................179
Lean KPIs and CTL Characteristics........................................................179
IMAIS Improvement Cycle......................................................................180
LMS:2012..................................................................................................181
Bibliography...................................................................................183
Index..............................................................................................191
|
any_adam_object | 1 |
author | Levinson, William A. 1957- |
author_GND | (DE-588)172849225 |
author_facet | Levinson, William A. 1957- |
author_role | aut |
author_sort | Levinson, William A. 1957- |
author_variant | w a l wa wal |
building | Verbundindex |
bvnumber | BV040770493 |
callnumber-first | T - Technology |
callnumber-label | TS155 |
callnumber-raw | TS155 |
callnumber-search | TS155 |
callnumber-sort | TS 3155 |
callnumber-subject | TS - Manufactures |
classification_rvk | QP 300 |
ctrlnum | (OCoLC)826987666 (DE-599)BVBBV040770493 |
dewey-full | 658.5/33 |
dewey-hundreds | 600 - Technology (Applied sciences) |
dewey-ones | 658 - General management |
dewey-raw | 658.5/33 |
dewey-search | 658.5/33 |
dewey-sort | 3658.5 233 |
dewey-tens | 650 - Management and auxiliary services |
discipline | Wirtschaftswissenschaften |
format | Book |
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id | DE-604.BV040770493 |
illustrated | Illustrated |
indexdate | 2024-07-10T00:33:34Z |
institution | BVB |
isbn | 9781466505377 |
language | English |
lccn | 2012017891 |
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oclc_num | 826987666 |
open_access_boolean | |
physical | XII, 203 S. graph. Darst. 26 cm |
publishDate | 2013 |
publishDateSearch | 2013 |
publishDateSort | 2013 |
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spelling | Levinson, William A. 1957- Verfasser (DE-588)172849225 aut Lean management system LMS:2012 a framework for continual lean improvement William A. Levinson Boca Raton, Fla. [u.a.] CRC Press 2013 XII, 203 S. graph. Darst. 26 cm txt rdacontent n rdamedia nc rdacarrier Includes bibliographical references and index Wirtschaft Lean manufacturing Continuous improvement process Costs, Industrial BUSINESS & ECONOMICS / General bisacsh BUSINESS & ECONOMICS / Quality Control bisacsh TECHNOLOGY & ENGINEERING / Manufacturing bisacsh Leistungsmessung (DE-588)4167290-2 gnd rswk-swf Lean Management (DE-588)4300840-9 gnd rswk-swf Lean Management (DE-588)4300840-9 s Leistungsmessung (DE-588)4167290-2 s 1\p DE-604 HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025748868&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
spellingShingle | Levinson, William A. 1957- Lean management system LMS:2012 a framework for continual lean improvement Wirtschaft Lean manufacturing Continuous improvement process Costs, Industrial BUSINESS & ECONOMICS / General bisacsh BUSINESS & ECONOMICS / Quality Control bisacsh TECHNOLOGY & ENGINEERING / Manufacturing bisacsh Leistungsmessung (DE-588)4167290-2 gnd Lean Management (DE-588)4300840-9 gnd |
subject_GND | (DE-588)4167290-2 (DE-588)4300840-9 |
title | Lean management system LMS:2012 a framework for continual lean improvement |
title_auth | Lean management system LMS:2012 a framework for continual lean improvement |
title_exact_search | Lean management system LMS:2012 a framework for continual lean improvement |
title_full | Lean management system LMS:2012 a framework for continual lean improvement William A. Levinson |
title_fullStr | Lean management system LMS:2012 a framework for continual lean improvement William A. Levinson |
title_full_unstemmed | Lean management system LMS:2012 a framework for continual lean improvement William A. Levinson |
title_short | Lean management system LMS:2012 |
title_sort | lean management system lms 2012 a framework for continual lean improvement |
title_sub | a framework for continual lean improvement |
topic | Wirtschaft Lean manufacturing Continuous improvement process Costs, Industrial BUSINESS & ECONOMICS / General bisacsh BUSINESS & ECONOMICS / Quality Control bisacsh TECHNOLOGY & ENGINEERING / Manufacturing bisacsh Leistungsmessung (DE-588)4167290-2 gnd Lean Management (DE-588)4300840-9 gnd |
topic_facet | Wirtschaft Lean manufacturing Continuous improvement process Costs, Industrial BUSINESS & ECONOMICS / General BUSINESS & ECONOMICS / Quality Control TECHNOLOGY & ENGINEERING / Manufacturing Leistungsmessung Lean Management |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025748868&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT levinsonwilliama leanmanagementsystemlms2012aframeworkforcontinualleanimprovement |