Healthcare Kaizen: engaging front-line staff in sustainable continuous improvements
Gespeichert in:
Hauptverfasser: | , |
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Format: | Buch |
Sprache: | English |
Veröffentlicht: |
Boca Raton [u.a.]
CRC Press
2012
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Online-Zugang: | Inhaltsverzeichnis Klappentext |
Beschreibung: | XXIX, 374 S. Ill. |
ISBN: | 9781439872963 |
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Datensatz im Suchindex
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adam_text | Titel: Healthcare Kaizen
Autor: Graban, Mark
Jahr: 2012
Contents
Preface...................................................................................................xix
Acknowledgments from Mark Graban..................................................xxi
Acknowledgments from Joe Swartz.....................................................xxiii
Foreword by Masaaki Imai...................................................................xxv
Introduction by Norman Bodek.........................................................xxvii
About the Authors...............................................................................xxix
SECTION 1 WHAT IS KAIZEN?
1 Kaizen and Continuous Improvement...............................................3
Kaizen = Change for the Better.........................................................................4
Bubbles for Babies.............................................................................................5
Kaizen: A Powerful Word..................................................................................6
Kaizen Is Not Just Change, It Is Improvement..................................................8
We Often Succeed as the Result of Failing More.............................................8
Kaizen, PDSA, and the Scientific Method for Improvement............................9
Changing Back Can Be Better for Babies........................................................11
Kaizen = Continuous Improvement................................................................12
Kaizen Starts with Small Changes...................................................................13
A Small Kaizen with Great Meaning................................................................14
Kaizen = Engaging Everybody in Their Own Change....................................14
Kaizen Upon Kaizen Upon Kaizen..................................................................15
Kaizen Closes Gaps between Staff and Leaders..............................................16
Creativity before Capital...................................................................................17
Expensive Mistakes Made without the Kaizen Mindset.................................20
Kaizen and Lean: Related and Deeply Interconnected Concepts..................20
People Are the Ultimate Competitive Advantage............................................21
High-Level Kaizen Principles—The Kaizen Mindset......................................21
Principle 1: Asking...................................................................................22
Principle 2: Empowering..........................................................................23
Principle 3: Recognizing...........................................................................23
Principle 4: Sharing..................................................................................23
IX
Contents
This Is Not a Suggestion System—It Is an Improvement System...................24
Kaizen Has an Impact on People and Performance.......................................24
Conclusion........................................................................................................27
Discussion Questions.......................................................................................27
Endnotes...........................................................................................................27
2 The Roots and Evolution of Kaizen.................................................31
Early Suggestion Programs...............................................................................31
Downsides of Suggestion Box Programs........................................................32
Recovering from Taylorism..............................................................................35
The American Roots of Continuous Improvement—TWI and Deming.........37
Kaizen: One of the Two Pillars of The Toyota Way.......................................40
Masaaki Imai and the Spread of Kaizen (1986)..............................................42
Dr. Donald M. Berwick s Call for Kaizen (1989).............................................44
Medicine s Need for Kaizen (1990)...............................................................45
Norman Bodek and American Kaizen............................................................45
Conclusion........................................................................................................46
Discussion Questions.......................................................................................46
Endnotes...........................................................................................................47
3 Types of Kaizen...............................................................................49
The Continuous Improvement of a Lifesaving Innovation.............................50
Three Levels of Kaizen.....................................................................................51
Imai s Three Levels of Kaizen..................................................................55
Complementary Nature of the Levels of Kaizen.....................................55
Three Types of Kaizen at Children s Medical Center Dallas..................56
Events Alone Will Not Make You Lean...........................................................57
The Origins of Kaizen Events..................................................................57
Basic Structure and Format of an Improvement Event...........................58
Additional Challenges with Weeklong Events.........................................59
Impressive Results from Kaizen in Healthcare........................................60
Virginia Mason Medical Center........................................................60
ThedaCare.........................................................................................62
Not All Kaizen Organizations Use Events...............................................64
Avera McKennan Uses System Kaizen and Daily Kaizen.......................64
Kaizen Leads to Innovation at Franciscan...............................................65
Conclusion........................................................................................................66
Discussion Questions........................................................................................67
Endnotes............................................................................................................67
4 Moving Toward a Kaizen Culture....................................................71
The Real Goal—Cultural Transformation........................................................71
What a Kaizen Culture Feels Like...................................................................73
Everyone Is Engaged................................................................................73
Drivers of Engagement.....................................................................75
Contents ¦ xi
Everyone Is Relentlessly Searching for Opportunities to Improve.........76
The Two Parents of Transformation: Pain and Possibility......................78
Pain...................................................................................................78
Possibilities........................................................................................79
You Have Control over Your Workplace.................................................80
Patients and Families Are Happy.............................................................81
Staff and Physicians Are Happy...............................................................84
Work and Patient Care Flow Like Clockwork.........................................86
The Workspace Is Clean, Orderly, and Safe............................................86
Everyone Works Together........................................................................87
Everything Gets Questioned....................................................................90
Small Successes Lead to Bigger Successes..............................................90
Imai s Three Stages of Kaizen.........................................................................93
Conclusion........................................................................................................94
Discussion Questions.......................................................................................94
Endnotes...........................................................................................................95
SECTION 2 KAIZEN METHODOLOGIES
5 Quick and Easy Kaizen....................................................................99
How to Do Kaizen...........................................................................................99
Quick and Easy Kaizen.................................................................................100
Starting the Franciscan Kaizen Journey.........................................................102
The Quick and Easy Kaizen Process.............................................................102
Step 1—Find............................................................................................103
Start Small........................................................................................103
Start with You..................................................................................103
Make Your Work Easier...................................................................103
Make Your Work Safer.....................................................................105
Make Your Work More Interesting..................................................105
Build Your Skills, Your Capabilities, and Your Knowledge..........106
See an Opportunity or a Problem.................................................106
Step 2—Discuss.......................................................................................112
Discuss with Your Direct Supervisor..............................................112
Discuss with Your Team Members.................................................115
Step 3—Implement.................................................................................123
Enrolling Others to Help.................................................................123
Implement the Improvement Idea..................................................124
Seven Days Grace............................................................................124
Step 4—Document..................................................................................125
Finalize the Kaizen Report.............................................................126
Submit Report for Approval............................................................129
Step 5—Share.........................................................................................130
Leveraging Improvement Ideas from Others.................................130
Sharing Kaizens...............................................................................131
xii ¦ Contents
Conclusion.......................................................................................................133
Discussion Questions.....................................................................................134
Endnotes..........................................................................................................135
Visual Idea Boards.........................................................................137
Making the Improvement Process Visible.....................................................138
Setting up a Visual Idea Board.......................................................................140
Boards Should Be Highly Visible in the Workplace..............................141
Boards in Public Settings........................................................................142
Communication before the Visual Idea Board Is Up....................................143
What Happened to Our Suggestion Box?...............................................143
What Employees Can Expect..................................................................143
A Communication Example....................................................................144
Formats for Idea Cards...................................................................................144
Sticky Notes versus Structured Cards.....................................................144
Idea Cards versus Suggestion Cards.......................................................146
Modeling the Kaizen and PDSA Process in Writing..............................147
Visual Idea Cards............................................................................................148
Problem....................................................................................................148
Suggestion or Idea...................................................................................149
Date Originated.......................................................................................150
Created by...............................................................................................150
Expected Benefits....................................................................................150
Input Needed from..................................................................................153
Implementation Steps..............................................................................153
Results Verified?.......................................................................................154
New Method Standardized?....................................................................155
Completion Date......................................................................................155
Idea Card Examples........................................................................................155
Staff and Patient Annoyances.................................................................155
Asking for Help.......................................................................................155
Addressing Patient Needs........................................................................157
Getting Input from Others......................................................................159
Other Formats of Idea Boards and Cards......................................................l60
Park Nicollet s KEEP Form......................................................................160
Akron Children s Hospital.......................................................................163
Seattle Children s Hospital Pharmacy.....................................................163
Visual Management of the Idea Boards.........................................................165
Using Idea Cards to Coach People on Kaizen...............................................169
The Suggestion to Be More Careful .....................................................170
Something s Not Happening—So Don t Forget......................................171
Easier for Us, but Not Best for the Whole System?................................171
Tracking Completed Cards.............................................................................172
Contents ¦ xiii
Conclusion.......................................................................................................174
Discussion Questions......................................................................................174
Endnotes..........................................................................................................174
7 Sharing Kaizen...............................................................................175
Different Formats for Sharing.........................................................................175
The Kaizen Wall of Fame Format..................................................................176
Kaizen Sharing Examples...............................................................................178
Making Things Better for Patients..........................................................179
Supplies for Patients.......................................................................180
Improving Meal Rounds..................................................................181
Easier to Get DVDs..........................................................................182
Little Details for Patients..................................................................183
Preventing Mistakes or Harm..................................................................183
Ensuring Proper Bed Cleaning......................................................184
Preventing Pressure Ulcers..............................................................185
More Accurate Lab Results through Standardized Work...............186
Proper X-Ray Ordering....................................................................187
Ensuring Equipment Is Ready........................................................188
Eye Protection for Lab Staff.............................................................190
Preventing Aerosolized Specimens.................................................191
Making Work Easier for Staff..................................................................192
Easier to Plug In Carts.....................................................................192
Improved Ergonomics and Specimen Quality................................193
Saving Sore Feet...............................................................................194
Better Phone Ergonomics and Productivity....................................195
Combining Two Forms into One....................................................196
Preventing Delays....................................................................................197
Faster Code STEMI Heart Attack Care............................................197
Meds for Discharged Patients..........................................................198
Getting Patients to Rooms with Less Delay....................................199
More Timely Test Results for Rounding.........................................200
Fewer Supply Chain Delays...........................................................200
Better Access to Endocrinology.....................................................200
Saving Space or Cost..............................................................................203
Creativity over Capital in the Lab...................................................203
Company Medical Clinic Costs......................................................204
Rethinking Freezer Use..................................................................206
Conclusion......................................................................................................207
Discussion Questions.....................................................................................207
8 The Art of Kaizen..........................................................................209
Barriers to Kaizen...........................................................................................210
Resistance to Change..............................................................................211
Lack of Time—We re Too Busy..............................................................212
xiv ¦ Contents
A Model for Mobilizing Support.....................................................................213
Tenet 1: Respect Others..........................................................................214
Tenet 2: Create a Vision That Matters.....................................................215
Tenet 3: Convey the Why........................................................................216
Tenet 4: Connect to the Mission.............................................................219
Is This about Me or Is This about the Mission?....................................220
Working with Others Based on Their Willingness to Invest........................220
Strategy 1: Co-create with Those Eager for Opportunity......................221
Seek Their Ideas.............................................................................222
Play Kaizen Catch Ball...................................................................222
Reigniting Everyone s Creativity.....................................................223
Strategy 2: Sell Opportunity to Those Who Are Cautious....................224
Encourage........................................................................................225
Seven Days Grace...........................................................................225
Measure Progress.............................................................................225
Strategy 3: Find Common Meaning and Negotiate with Opposers......226
Include Opposing Viewpoints.......................................................226
Find Common Meaning..................................................................227
Negotiate.........................................................................................227
Use Demands as a Last Resort.......................................................228
Kaizen and Positive Deviance.......................................................................228
Rules for Leaders....................................................................................229
Conclusion......................................................................................................230
Discussion Questions.....................................................................................230
Endnotes.........................................................................................................230
SECTION 3 KAIZEN LESSONS LEARNED
9 The Role of Leaders in Kaizen.......................................................235
Leading to Create the Culture........................................................................236
Key Actions for Leaders at All Levels............................................................236
Key Action 1: Believe In the Power of Kaizen.......................................237
Key Action 2: Participate in Kaizen........................................................237
Key Action 3: Just Ask............................................................................238
Ask, Don t Tell................................................................................238
Key Action 4: Use Kaizen to Develop People.......................................239
Key Action 5: Ensure Staff Members Are Recognized and Rewarded. 240
Key Action 6: Share and Spread Ideas..................................................240
Key Action 7: Sell the Benefits................................................................241
It Is Not Always about Cost.............................................................241
Role of Top-Level Managers..........................................................................242
Leadership and Kaizen Participation Starts at the Top.........................242
Dr. John Toussaint s Participation..................................................242
Going to the Gemba.......................................................................244
Contents ¦ xv
Kaizen Reports Are for Everybody........................................................244
Key Actions for Top-Level Managers.....................................................244
Key Action 1 : Communicate Expectations and Prioritize.............244
Key Action 2: Resource Adequately...............................................246
Key Action 3: Sponsor a Recognition and Incentives Program.....247
Key Action 4: Share Notable Kaizens.............................................247
Key Action 5: Thank People Personally.........................................249
Role of Middle-level Managers.......................................................................249
Paula s Baby Steps Lead the Way............................................................250
The Great Big Pile of Problems ....................................................250
Leaders Drive Kaizen Success.................................................................251
The Kaizen Difference............................................................................252
Key Actions for Middle-level Managers..................................................253
Key Action 1: Be the Departmental Owner and Develop
Co-Owners or Coordinators............................................................253
Key Action 2: Use Departmental Meetings....................................254
Key Action 3: Encourage Staff to Participate by Asking for
Their Ideas.......................................................................................255
Key Action 4: Create a Departmental Recognition System............255
Key Action 5: Put a Tracking System in Place, if One Does
Not Exist..........................................................................................258
Key Action 6: Tie to Performance Evaluations...............................259
Role of First-Level Managers..........................................................................260
A First-Level Manager Is a Coach..........................................................260
Key Actions for First-Level Managers......................................................26l
Key Action 1: Coach........................................................................261
Key Action 2: Empower Staff—Do Not Do the Kaizen for Them...262
Key Action 3: Use Rounding to Coach...........................................262
Key Action 4: Help Set Expectations.............................................263
Key Action 5: Review and Approve Kaizen Reports.....................263
Key Action 6: Help Document Benefits.........................................265
Key Action 7: Make Kaizen Fun.....................................................265
Key Action 8: Recognize and Reward............................................266
Key Action 9: Share and Spread Ideas...........................................266
Key Action 10: Be a Cheerleader....................................................267
Conclusion......................................................................................................268
Discussion Questions.....................................................................................268
Endnotes.........................................................................................................268
10 Organization-Wide Kaizen Programs............................................271
Getting Started................................................................................................271
When Will You See Results?..................................................................272
Tying Kaizen to the Organization s Strategy..........................................273
The Kaizen Promotion Office.........................................................................274
Staffing the KPO......................................................................................274
xvi ¦ Contents
Activities of the Kaizen Promotion Office......................................................275
Activity 1: Facilitates the Practice of Kaizen...........................................275
Activity 2: Reports Kaizen Metrics..........................................................276
Activity 3: Coordinates Rewards and Recognition................................277
Activity 4: Facilitates Kaizen Sharing across the Organization.............278
Activity 5: Develops Kaizen Standardized Work...................................278
Activity 6: Develops and Delivers Staff Education................................279
Activity 7: Facilitates the Documentation and Tracking of Kaizens.....279
Sustaining a Kaizen Program—Incentives and Rewards..............................279
Pros and Cons of Financial Incentives..................................................280
Electronic Kaizen Systems.............................................................................281
Advantages of an Electronic Online Database......................................282
Quick Entry.....................................................................................282
Automatic Routing and Electronic Approval..................................284
Ideas to Hold for Later....................................................................285
Quick Search and Retrieval............................................................285
Electronic Kaizen within Intermountain Healthcare.............................285
Electronic Kaizen at Park Nicollet.........................................................286
Electronic Kaizen at Vanderbilt..............................................................287
Conclusion......................................................................................................289
Discussion Questions.....................................................................................290
Endnotes.........................................................................................................290
11 Lean Methods for Kaizen...............................................................293
Technique 1: Add Value.................................................................................293
The Internal Customer s Point of View.................................................294
Different Forms of Patient Value............................................................295
Technique 2: Eliminate Waste.......................................................................297
Waste 1: Transportation..........................................................................298
Waste 2: Overproduction.......................................................................298
Waste 3: Motion......................................................................................299
Waste 4: Defects (Errors and Rework)...................................................300
Waste 5: Waiting.....................................................................................300
Waste 6: Inventory..................................................................................300
Waste 7: Overprocessing.........................................................................301
Waste 8: Lost Human Potential, Creativity, and Opportunities.............301
Seeing Waste through Process Observation..........................................302
Go See ..........................................................................................302
Spaghetti Diagrams.........................................................................303
Technique 3: Visual Workplace.....................................................................303
Color Coding..........................................................................................306
Home Locations......................................................................................308
Kitchen Example.............................................................................308
Borders...................................................................................................309
Contents ¦ xvii
Technique 4: 5S—Workplace Organization...................................................310
SI: Sort.....................................................................................................310
S2: Set in Order.......................................................................................311
S3: Shine..................................................................................................312
S4: Standardize........................................................................................312
S5: Sustain................................................................................................313
Technique 5: Workstation Design...................................................................315
Technique 6: Problem Solving........................................................................316
A3 Problem-Solving Technique..............................................................317
Problem-Solving Methods Used with A3................................................319
Find the Point of the Cause.............................................................319
Identify the Root Cause...................................................................321
Technique 7: Error Proofing...........................................................................322
Fatal and Preventable Healthcare Errors................................................324
Four Elements of a Zero Defect Quality System...................................326
Element 1: Self-Check and Successive Check................................326
Element 2: Immediate Feedback and Corrective Action...............326
Element 3: Source Inspection.........................................................326
Element 4: 100% Inspection...........................................................330
Conclusion.......................................................................................................331
Discussion Questions......................................................................................332
Endnotes..........................................................................................................332
12 Kaizen At Home.............................................................................335
Kaizen Tips from an Actress...........................................................................335
Kaizen Tips from a Behavioral Scientist.......................................................336
Kaizen at Home..............................................................................................337
Kaizen before Work........................................................................................337
Kaizen for Breakfast................................................................................337
Kaizen to Get Ready for Work...............................................................338
Kaizen with Your Coffee........................................................................338
Kaizen to Get Dressed...........................................................................340
Kaizen to Reduce Cup Clutter................................................................346
Kaizen on the Way to Work..................................................................346
Kaizen in the Home Office.............................................................................347
Kaizen on the Computer.........................................................................347
Kaizen on the Physical Desktop............................................................348
Kaizen after Work..........................................................................................349
Kaizen for Dinner...................................................................................349
Kaizen in the Backyard...........................................................................351
Improvements..................................................................................351
Kaizen for Home Repair.........................................................................351
Kaizen for the Earth................................................................................352
Kaizen in the Bathroom..........................................................................352
xviii ¦ Contents
Kaizen and Your Kids.............................................................................353
A Vacation from Kaizen?.........................................................................354
Kaizen for Repetitive Tasks.....................................................................354
Kaizen for the Kaizen Process................................................................355
Conclusion.......................................................................................................355
Discussion Questions......................................................................................356
Endnotes..........................................................................................................356
Conclusion............................................................................................359
A Minute to Learn, a Lifetime to Master.......................................................360
Your Next Steps.............................................................................................360
Building a Kaizen Community.......................................................................36l
Endnotes..........................................................................................................36l
Index....................................................................................................363
Healthcare Kaizen focuses on the principles and methods of daily continuous improvement, or “Kaizen,”
for healthcare professionals and organizations. This book shares the experiences of numerous hospitals
around the world, including Franciscan St. Francis Health, and the management mindsets required to make
Kaizen work effectively in a hospital department or as an organization-wide program.
All of the examples in the book were shared by leading healthcare organizations, with over 200 full-color
pictures and visual illustrations of Kaizen-based improvements that were initiated by nurses, physicians,
housekeepers, senior executives, and other staff members at all levels. Offering templates that are available
for download on the authors’ website (www.HCkaizen.com), this is the ideal reference for healthcare
organizations that want to go beyond just doing weeklong improvement events and are ready to move into a
more complete Lean management system.
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owner_facet | DE-11 DE-384 |
physical | XXIX, 374 S. Ill. |
publishDate | 2012 |
publishDateSearch | 2012 |
publishDateSort | 2012 |
publisher | CRC Press |
record_format | marc |
spelling | Graban, Mark Verfasser aut Healthcare Kaizen engaging front-line staff in sustainable continuous improvements Mark Graban and Joseph E. Swartz Boca Raton [u.a.] CRC Press 2012 XXIX, 374 S. Ill. txt rdacontent n rdamedia nc rdacarrier Kaizen (DE-588)4429179-6 gnd rswk-swf Krankenhaus (DE-588)4032786-3 gnd rswk-swf Krankenhaus (DE-588)4032786-3 s Kaizen (DE-588)4429179-6 s DE-604 Swartz, Joseph E. Verfasser aut HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025205837&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis Digitalisierung UB Augsburg - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025205837&sequence=000003&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA Klappentext |
spellingShingle | Graban, Mark Swartz, Joseph E. Healthcare Kaizen engaging front-line staff in sustainable continuous improvements Kaizen (DE-588)4429179-6 gnd Krankenhaus (DE-588)4032786-3 gnd |
subject_GND | (DE-588)4429179-6 (DE-588)4032786-3 |
title | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements |
title_auth | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements |
title_exact_search | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements |
title_full | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements Mark Graban and Joseph E. Swartz |
title_fullStr | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements Mark Graban and Joseph E. Swartz |
title_full_unstemmed | Healthcare Kaizen engaging front-line staff in sustainable continuous improvements Mark Graban and Joseph E. Swartz |
title_short | Healthcare Kaizen |
title_sort | healthcare kaizen engaging front line staff in sustainable continuous improvements |
title_sub | engaging front-line staff in sustainable continuous improvements |
topic | Kaizen (DE-588)4429179-6 gnd Krankenhaus (DE-588)4032786-3 gnd |
topic_facet | Kaizen Krankenhaus |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025205837&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025205837&sequence=000003&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA |
work_keys_str_mv | AT grabanmark healthcarekaizenengagingfrontlinestaffinsustainablecontinuousimprovements AT swartzjosephe healthcarekaizenengagingfrontlinestaffinsustainablecontinuousimprovements |