Mixing of rubber compounds:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
München [u.a.]
Hanser
2012
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XI, 239 S. Ill., graph. Darst. |
| ISBN: | 9783446417434 3446417435 9781569904589 1569904588 |
Internformat
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| 245 | 1 | 0 | |a Mixing of rubber compounds |c Andreas Limper |
| 264 | 1 | |a München [u.a.] |b Hanser |c 2012 | |
| 300 | |a XI, 239 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
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| adam_text | IMAGE 1
TABLE OF CONTENTS
1 INTERNAL MIXER - CONFIGURATION AND DESIGN 1
DIETER BERKEMEIER
1.1 MACHINE DESIGN 1
1.1.1 OVERALL FEATURES 1
1.1.2 MIXING CHAMBER 2
1.2 TYPES OF INTERNAL MIXERS 3
1.2.1 TANGENTIAL ROTORS 3
1.2.2 INTERMESHING ROTORS 5
1.2.3 TECHNOLOGICAL COMPARISON 5
1.2.4 INTERMESHING ROTORS WITH VARIABLE CLEARANCE (VIC) 7
1.2.5 TANDEM MIXING 8
1.3 FEEDING HOPPER 11
1.3.1 DESIGN CONSIDERATIONS 11
1.3.2 PNEUMATIC FEEDING HOPPER 12
1.3.3 HYDRAULIC FEEDING HOPPER 13
1.3.4 COMPARATIVE ASPECTS 14
1.4 DIGITAL RAM POSITION CONTROL 16
1.5 MIXING CHAMBER 18
1.5.1 HARD-COATING 19
1.5.2 DUST SEALING 21
1.5.3 SPRING LOADED DUST SEALS 22
1.5.4 HYDRAULIC DUST SEALS WITH YOKE 23
1.5.5 HYDRAULIC DUST SEALS WITH CYLINDERS (CH) 25
1.5.6 COMPARISON OF SPRING LOADED AND HYDRAULIC DUST SEAL SYSTEMS 25
1.6 TEMPERATURE SENSOR 26
1.7 PLASTICIZER OIL INJECTION 29
1.8 ROTORS 30
1.8.1 ASSEMBLY AND COOLING 30
1.8.2 ROTOR BEARINGS 31
HTTP://D-NB.INFO/1011784211
IMAGE 2
1.8.3 ROTORS FOR TANGENTIAL INTERNAL MIXERS 32
BASICS 32
TWO-WING ROTORS 33
FOUR-WING ROTORS 33
N-ROTOR (NORMAL ROTOR; ALSO CALLED STANDARD-ROTOR) 34
FULL-4-WING (F4W)-ROTOR 34
ST-ROTOR (SYNCHRONOUS TECHNOLOGY) 35
ZZ 2-ROTOR 36
HDSC-ROTOR (HIGH DISPERSION SUPER COOLED) 37
MDSC-ROTOR (MAXIMUM DISPERSION SUPER COOLED) 38
SIX-WING ROTOR 38
1.8.4 ROTORS FOR INTERMESHING INTERNAL MIXERS 39
HISTORY OF DEVELOPMENT 39
INTERLOCKING TECHNOLOGY 40
PES-TECHNOLOGY 41
1.9 MIXER BASE PLATE 43
1.9.1 DESIGN 43
1.9.2 DROP DOOR AND LATCH ASSEMBLY 44
1.9.3 DROP DOOR AND TOGGLE 45
REFERENCES 46
2 PROCESSING A S P E C T S O F RUBBER MIXING 47
A. LIMPER
2.1 MIXING PRINCIPLES 47
2.2 PROCESS DESCRIPTION 50
2.3 INFLUENCE OF RAW MATERIAL PROPERTIES 55
2.4 INFLUENCES OF PROCESS PARAMETERS 57
2.5 BASIC CONSIDERATIONS FOR THE DEVELOPMENT OF A MIXING CYCLE 66
REFERENCES 68
3 MIXING CHARACTERISTICS O F POLYMERS IN AN INTERNAL MIXER 71
M. RINKER, A. LIMPER
3.1 NATURAL RUBBER (NR) 71
3.2 ETHYLENE PROPYLENE DIENE RUBBER (EPDM) 75
3.3 CHLOROPRENE RUBBER (CR) 78
3.4 STYRENE BUTADIENE RUBBER (SBR) 80
3.5 BUTADIENE RUBBER (BR) 84
3.6 (ACRYL)NITRILE BUTADIENE RUBBER NBR 84
IMAGE 3
3.7 BUTYL RUBBER 86
3.8 FLUOR RUBBER 86
3.9 RESINS 87
3.10 GENERAL CONSIDERATIONS 88
REFERENCES 93
4 INTERNAL MIXER - A REACTION VESSEL 95
OLIVER KLOCKMANN
4.1 THE SILICA NETWORK 96
4.2 INFLUENCE OF MIXING TIME AND TEMPERATURE ON HYDROPHOBATION 97
4.3 CHEMISTRY OF THE SILICA-SILANE REACTION 99
4.4 TEMPERATURE LIMITS 101
4.5 SUMMARY AND CONSEQUENCES 103
REFERENCES 104
5 EFFECT O F P R O C E S S PARAMETERS ON PRODUCT PROPERTIES 107
DR.-ING. HARALD KEUTER
5.1 INTRODUCTION 107
5.1.2 QUALITY PARAMETERS OF RAW MATERIAL 108
5.1.2.1 QUALITY PARAMETERS OF EPDM POLYMERS 108
5.1.2.2 QUALITY PARAMETERS OF CARBON BLACK 109
5.2 RAW MATERIAL CHANGES IN THE RUBBER MIXING ROOM 116
5.2.1 INCREASE OF CARBON BLACK FINES CONTENT DURING THE CONVEYING
PROCESS 117
5.2.2 BAKING BEHAVIOR OF CARBON BLACK IN CONVEYING PIPES 118
5.3 EFFECT OF VARIATIONS IN RAW MATERIAL QUALITY PARAMETERS ON THE
MIXING PROCESS 121
5.3.1 EPDM LONG CHAIN BRANCHING 121
5.3.2 CARBON BLACK FINES CONTENT 124
5.3.3 CARBON BLACK PELLET HARDNESS 125
5.4 DELIVERY FORM OF SULPHUR 127
5.5 WEIGHING ACCURACY 129
5.6 PREDICTING PRODUCT QUALITY 131
5.7 THE QUALITY ASSURANCE CONCEPT FUTURE MIXING ROOM 134
REFERENCES 139
IMAGE 4
5.8 RUBBER COMPOUNDING AND ITS IMPACT ON PRODUCT PROPERTIES 141
DR.-ING. PETER RYZKO
5.9 TESTING METHODS FOR RUBBER COMPOUNDS 144
5.9.1 MOONEY VISCOMETER 145
5.9.2 VULCAMETER 146
5.9.3 RUBBER PROCESS ANALYZER 147
5.9.4 CARBON BLACK DISPERSION MEASUREMENT 149
5.10 FACTORS INFLUENCING RUBBER PART PROPERTIES 149
5.11 THE MIXING PROCESS 151
5.11.1 THE MIXING PROCESS AND ITS TASKS 151
5.11.2 FURTHER PROCESSES 153
5.12 FACTORS INFLUENCING THE MIXING PROCESS 154
5.12.1 INFLUENCE OF PLASTICIZER ADDITION ON THE MIXING PROCESS AND
COMPOUND PROPERTIES 155
5.12.2 INFLUENCES OF THE MIXING PROCESS ON THE INJECTION MOLDING PROCESS
157
5.12.3 INFLUENCE OF THE MIXING PROCESS ON EXTRUSION 160
5.12.4 INFLUENCE OF THE MILLING PROCESS ON COMPOUND AND PART PROPERTIES
162
5.13 SUMMARY 169
REFERENCES 170
6 DISPERSION AND DISTRIBUTION O F FILLERS 173
R.H. SCHUSTER
6.1 DISPERSIVE AND DISTRIBUTIVE MIXING 174
6.1.1 DISPERSIVE MIXING 175
6.1.2 DISTRIBUTIVE MIXING 177
6.1.3 QUALITY OR GOODNESS OF MIXES 178
6.2 MECHANISM OF FILLER DISPERSION 179
6.2.1 THEORETICAL APPROACH 180
6.2.2 PHASES OF MIXING PROCESS 181
6.2.3 POLYMER-FILLER VERSUS FILLER- FILLER INTERACTIONS 183
6.3 DISPERSION MEASUREMENTS 189
6.3.1 MACRO-DISPERSION 190
6.3.1.1 OPTICAL TRANSMISSION MICROSCOPY 190
6.3.1.2 OPTICAL ROUGHNESS MEASUREMENTS 191
6.3.1.3 MECHANICAL SCANNING MICROSCOPY 192
6.3.1.4 REFLECTOMETRY 193
IMAGE 5
6.3.2 MICRO-DISPERSION 193
6.3.2.1 ELECTRICAL MEASUREMENTS 193
6.3.2.2 TRANSMISSION ELECTRON MICROSCOPY 194
6.3.2.3 ATOMIC FORCE MICROSCOPY 195
6.4 CONTROL OF DISPERSION BY PROCESS PARAMETERS 196
6.4.1 MIXING PROCEDURES 196
6.4.2 TEMPERATURE, TORQUE, AND POWER CONSUMPTION 197
6.4.3 MIXING TIME AND ROTOR SPEED 198
6.4.4 COOLING 199
6.4.5 ALTERNATIVE DISPERSION TECHNIQUES 199
6.5 MATERIALS INFLUENCES ON FILLER DISPERSION 200
6.5.1 INFLUENCE OF THE POLYMER 201
6.5.1.1 ADSORPTION FROM SOLUTION AND MELT 201
6.5.1.2 INFLUENCE OF THE POLYMER ON FILLER DISPERSION 203
6.5.2 INFLUENCE OF THE FILLER MORPHOLOGY AND SURFACE PROPERTIES 205
6.5.2.1 INFLUENCE OF SURFACE SPECIFIC AREA 205
6.5.2.2 INFLUENCE OF STRUCTURE 206
6.5.2.3 INFLUENCE OF FILLER SURFACE ACTIVITY 207
6.5.2.4 DISPERSION KINETICS 209
6.5.2.5 FILLER RE-AGGLOMERATION 211
6.5.3 INFLUENCE OF OIL ON FILLER DISPERSION 211
6.6 EFFECTS OF FILLER DISPERSION ON MATERIAL BEHAVIOR 212
6.6.1 EFFECTS ON RHEOLOGICAL PROPERTIES 213
6.6.2 EFFECTS ON DYNAMICAL-MECHANICAL PROPERTIES 215
6.6.2.1 INFLUENCE OF LOADING 216
6.6.2.2 STRAIN DEPENDENCY 217
6.6.2.3 EFFECT OF FILLER SURFACE MODIFICATION 218
6.6.3 EFFECT ON ULTIMATE PROPERTIES 219
6.7 FILLER DISTRIBUTION IN POLYMER BLENDS 222
6.7.1 COMPATIBILITY OF RUBBERS 222
6.7.2 FILLER PARTITION 224
6.7.3 EVALUATION OF FILLER DISTRIBUTION 224
6.7.4 DISTRIBUTION IN BLENDS WITH DIFFERENT POLYMER POLARITY 226
6.7.5 FILLER DISTRIBUTION IN BLENDS WITH SIMILAR POLARITY 227
6.7.6 FILLER TRANSFER 228
6.7.7 EFFECTS OF FILLER DISTRIBUTION 229
REFERENCES 230
INDEX 237
|
| any_adam_object | 1 |
| author | Limper, Andreas 1956- |
| author_GND | (DE-588)172226716 |
| author_facet | Limper, Andreas 1956- |
| author_role | aut |
| author_sort | Limper, Andreas 1956- |
| author_variant | a l al |
| building | Verbundindex |
| bvnumber | BV039573345 |
| classification_rvk | UV 9150 ZM 5300 |
| classification_tum | CIT 760f |
| ctrlnum | (OCoLC)756300485 (DE-599)DNB1011784211 |
| dewey-full | 678.23 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 678 - Elastomers and elastomer products |
| dewey-raw | 678.23 |
| dewey-search | 678.23 |
| dewey-sort | 3678.23 |
| dewey-tens | 670 - Manufacturing |
| discipline | Chemie / Pharmazie Physik Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV039573345 |
| illustrated | Illustrated |
| indexdate | 2024-08-01T11:20:25Z |
| institution | BVB |
| isbn | 9783446417434 3446417435 9781569904589 1569904588 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-024424807 |
| oclc_num | 756300485 |
| open_access_boolean | |
| owner | DE-29T DE-12 DE-91G DE-BY-TUM DE-92 DE-210 DE-863 DE-BY-FWS DE-83 DE-862 DE-BY-FWS |
| owner_facet | DE-29T DE-12 DE-91G DE-BY-TUM DE-92 DE-210 DE-863 DE-BY-FWS DE-83 DE-862 DE-BY-FWS |
| physical | XI, 239 S. Ill., graph. Darst. |
| publishDate | 2012 |
| publishDateSearch | 2012 |
| publishDateSort | 2012 |
| publisher | Hanser |
| record_format | marc |
| spellingShingle | Limper, Andreas 1956- Mixing of rubber compounds Compoundierverfahren (DE-588)4520145-6 gnd Gummiherstellung (DE-588)4404207-3 gnd Mischen (DE-588)4120742-7 gnd Kautschuk (DE-588)4030108-4 gnd |
| subject_GND | (DE-588)4520145-6 (DE-588)4404207-3 (DE-588)4120742-7 (DE-588)4030108-4 |
| title | Mixing of rubber compounds |
| title_auth | Mixing of rubber compounds |
| title_exact_search | Mixing of rubber compounds |
| title_full | Mixing of rubber compounds Andreas Limper |
| title_fullStr | Mixing of rubber compounds Andreas Limper |
| title_full_unstemmed | Mixing of rubber compounds Andreas Limper |
| title_short | Mixing of rubber compounds |
| title_sort | mixing of rubber compounds |
| topic | Compoundierverfahren (DE-588)4520145-6 gnd Gummiherstellung (DE-588)4404207-3 gnd Mischen (DE-588)4120742-7 gnd Kautschuk (DE-588)4030108-4 gnd |
| topic_facet | Compoundierverfahren Gummiherstellung Mischen Kautschuk |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024424807&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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Inhaltsverzeichnis
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