Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Aachen
Shaker
2010
|
| Schriftenreihe: | Fraunhofer Institut für Werkstoffmechanik IWM
2010,13 Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik 62 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XI, 128 S. Ill., graph. Darst. 21 cm |
| ISBN: | 9783832293895 |
Internformat
MARC
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| 490 | 1 | |a Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik |v 62 | |
| 502 | |a Zugl.: Karlsruhe, Inst. für Technologie (KIT), Diss., 2010 | ||
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Datensatz im Suchindex
| _version_ | 1804143821936656384 |
|---|---|
| adam_text | IMAGE 1
CONTENTS
1 INTRODUCTION 1
1 .1 SILICON NITRIDE FOR ROLLING TOOLS 2
1.2 OUTLINE OF THE THESIS 3
2 LITERATURE REVIEW 5
2.1 ROLLING OF COPPER WIRES-PROBLEM DESCRIPTION AND OBSERVATIONS 6
2.2 ROLLING OF STEEL WIRES -PROBLEM DESCRIPTION AND OBSERVATIONS 7
2.3 CONTACT FATIGUE AND DAMAGE IN SILICON NITRIDE 1 1
3 RESEARCH OBJECTIVES AND METHODOLOGY 13
4 EXPERIMENTAL METHODOLOGY AND PROCEDURE 17
4.1 WIRE ROLLING EXPERIMENTS 17
4.1.1 WIRE ROLLING TEST RIG 17
4.1.1.1 GEOMETRICAL SCALING 18
4.1.1.2 WIRE REDUCTION RATIO (R) 19
4.1.2 SILICON NITRIDE EXPERIMENTAL ROLLS 20
4.1.3 COPPER WIRE ROLLING 21
4.1.3.1 EXPERIMENTAL LIMITATIONS IN COPPER WIRE ROLLING 22
4.1.4 STEEL WIRE ROLLING 22
4.2 ROLLING CONTACT EXPERIMENTS 23
4.2.1 TWIN-DISC TRIBOMETER 24
4.2.2 SPECIMENS FOR ROLLING CONTACT EXPERIMENTS 24
4.2.3 EXPERIMENTAL PROCEDURE OF ROLLING CONTACT EXPERIMENTS 25
4.3 REACTION EXPERIMENTS 25
4.3.1 SPECIMENS FOR THE REACTION EXPERIMENTS 26
4.3.2 EXPERIMENTAL SETTING AND PROCEDURE 26
5 FINITE ELEMENT MODELING 29
5. 1 MECHANICAL CONSTITUTIVE MODELS 29
5.1.1 ELASTIC BEHAVIOR 30
5.1.2 ISOTROPIE ELASTO-PLASTICITY 30
5.2 FRICTIONAL BEHAVIOR 32
5.3 HEAT TRANSFER 33
5.4 FULLY-COUPLED THERMOMECHANICAL THREE-DIMENSIONAL ANALYSIS OF WIRE
ROLLING IN ABAQUS^/EXPLICIT 33
5.4.1 ANALYSIS PROCEDURE 33
5.4.2 FE-MESH 34
5.4.3 MATERIALS 35
5.4.4 BOUNDARY CONDITIONS, CONTACT DEFINITIONS AND INTERACTIONS 35
BIBLIOGRAFISCHE INFORMATIONEN HTTP://D-NB.INFO/1008237779
DIGITALISIERT DURCH
IMAGE 2
5.4.5 ADAPTIVE REMESHING 36
5.4.6 HOURGLASS CONTROL 36
5.4.7 MESH REFINEMENT LEVEL 37
5.4.8 ASSUMPTIONS AND LIMITATIONS 39
5.5 ANALYSIS OF TWO-DIMENSIONAL PLANE-STRESS DEFORMATION IN ABAQUS 8
/EXPLICIT 40
5.5.1 ANALYSIS PROCEDURE 40
5.5.2 FE-MESH 40
5.5.3 MATERIALS 40
5.5.4 BOUNDARY CONDITIONS, CONTACT DEFINITIONS AND INTERACTIONS 40 5.5.5
ADAPTIVITY REMESHING 41
5.5.6 ASSUMPTIONS AND LIMITATIONS 41
5.6 QUASI-STATIC ANALYSIS OF TWIN-DISC ROLLING CONTACT IN
ABAQUS/STANDARD 41
5.6.1 ANALYSIS PROCEDURE 41
5.6.2 FE-MESH 41
5.6.3 MATERIALS 42
5.6.4 BOUNDARY CONDITIONS, CONTACT DEFINITIONS AND INTERACTIONS 42 5.6.5
ASSUMPTIONS AND LIMITATIONS 43
6 COPPER WIRE ROLLING 45
6.1 RESULTS 45
6.1.1 COPPER WIRE ROLLING EXPERIMENTS 45
6.1.2 REACTION EXPERIMENTS 48
6.1.3 ROLLING CONTACT EXPERIMENTS 50
6.1.4 FEM OF COPPER WIRE ROLLING 54
6.1.4.1 FEM VALIDATION 54
6.1.4.2 FEM RESULTS 55
6.2 DISCUSSION 58
6.3 SUMMARY OF COPPER WIRE ROLLING 62
7 STEEL WIRE ROLLING 63
7.1 RESULTS 63
7.1.1 FEM OF STEEL WIRE ROLLING 63
7.1.2 STEEL WIRE ROLLING EXPERIMENTS 74
7.1.3 ROLLING CONTACT EXPERIMENTAL RESULTS 88
7.1.4 ROLLING CONTACT FEM 90
7.2 DISCUSSION 93
7.2.1 FE-BASED PARAMETER STUDY 93
7.2.2 FATIGUE INDUCED DAMAGE: UNLUBRICATED ROLLING OF LOW STRENGTH STEEL
WIRES 95
7.2.3 SPONTANEOUS FRACTURE: LUBRICATED ROLLING OF HIGH STRENGTH STEEL
WIRES 99 7.2.4 ROLLING CONTACT FATIGUE 102
7.3 SUMMARY OF STEEL WIRE ROLLING 104
IMAGE 3
8 CONCLUDING REMARKS 107
8.1 FINAL CONCLUSIONS 107
8.2 FUTURE OUTLOOK 108
A MATERIAL DATA 109
A.I SILICON NITRIDE 109
A.2 COPPER 109
A.3 LOW STRENGTH STEEL ( 1.4310L) 112
A.4 HIGH STRENGTH STEEL ( 1.431 OH) 115
A.5 STEEL 100CR6 115
B HEAT TRANSFER MODELING 117
B.I COUPLED THERMAL-STRESS FINITE ELEMENT ANALYSIS 117
B.2 HEAT FLUXES IN WIRE ROLLING 118
B.2.1 CONDUCTION HEAT TRANSFER 118
B.2.2 INELASTIC ENERGY DISSIPATION AS A HEAT SOURCE 119
B.2.3 RADIATION HEAT TRANSFER 119
B.2.4 CONVECTION HEAT TRANSFER 119
REFERENCES 121
|
| any_adam_object | 1 |
| author | Khader, Iyas 1980- |
| author_GND | (DE-588)142949345 |
| author_facet | Khader, Iyas 1980- |
| author_role | aut |
| author_sort | Khader, Iyas 1980- |
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| bvnumber | BV037220773 |
| classification_rvk | ZM 8210 |
| ctrlnum | (OCoLC)693884562 (DE-599)GBV640013627 |
| dewey-full | 671.320284 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.320284 |
| dewey-search | 671.320284 |
| dewey-sort | 3671.320284 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| format | Thesis Book |
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| indexdate | 2024-07-09T22:53:46Z |
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| isbn | 9783832293895 |
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| series2 | Fraunhofer Institut für Werkstoffmechanik IWM Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik |
| spelling | Khader, Iyas 1980- Verfasser (DE-588)142949345 aut Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires Iyas Khader Aachen Shaker 2010 XI, 128 S. Ill., graph. Darst. 21 cm txt rdacontent n rdamedia nc rdacarrier Fraunhofer Institut für Werkstoffmechanik IWM 2010,13 Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik 62 Zugl.: Karlsruhe, Inst. für Technologie (KIT), Diss., 2010 Werkzeugverschleiß (DE-588)4196525-5 gnd rswk-swf Siliciumnitridkeramik (DE-588)4338488-2 gnd rswk-swf Kupferdraht (DE-588)4166101-1 gnd rswk-swf Walzen (DE-588)4064508-3 gnd rswk-swf Stahldraht (DE-588)4182823-9 gnd rswk-swf Walze Maschinenbau (DE-588)4189033-4 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Kupferdraht (DE-588)4166101-1 s Stahldraht (DE-588)4182823-9 s Walzen (DE-588)4064508-3 s Walze Maschinenbau (DE-588)4189033-4 s Siliciumnitridkeramik (DE-588)4338488-2 s Werkzeugverschleiß (DE-588)4196525-5 s DE-604 Fraunhofer Institut für Werkstoffmechanik IWM 2010,13 (DE-604)BV021863845 2010,13 Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik 62 (DE-604)BV013280137 62 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=021134658&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Khader, Iyas 1980- Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires Fraunhofer Institut für Werkstoffmechanik IWM Schriftenreihe Werkstoffwissenschaft und Werkstofftechnik Werkzeugverschleiß (DE-588)4196525-5 gnd Siliciumnitridkeramik (DE-588)4338488-2 gnd Kupferdraht (DE-588)4166101-1 gnd Walzen (DE-588)4064508-3 gnd Stahldraht (DE-588)4182823-9 gnd Walze Maschinenbau (DE-588)4189033-4 gnd |
| subject_GND | (DE-588)4196525-5 (DE-588)4338488-2 (DE-588)4166101-1 (DE-588)4064508-3 (DE-588)4182823-9 (DE-588)4189033-4 (DE-588)4113937-9 |
| title | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires |
| title_auth | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires |
| title_exact_search | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires |
| title_full | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires Iyas Khader |
| title_fullStr | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires Iyas Khader |
| title_full_unstemmed | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires Iyas Khader |
| title_short | Damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires |
| title_sort | damage mechanisms in silicon nitride rolling tools applied in caliber rolling copper and steel wires |
| topic | Werkzeugverschleiß (DE-588)4196525-5 gnd Siliciumnitridkeramik (DE-588)4338488-2 gnd Kupferdraht (DE-588)4166101-1 gnd Walzen (DE-588)4064508-3 gnd Stahldraht (DE-588)4182823-9 gnd Walze Maschinenbau (DE-588)4189033-4 gnd |
| topic_facet | Werkzeugverschleiß Siliciumnitridkeramik Kupferdraht Walzen Stahldraht Walze Maschinenbau Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=021134658&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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