Plastic part design for injection molding: an introduction
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Munich ; Cincinnati, Ohio
Hanser
2011
|
| Ausgabe: | 2. ed. |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XIV, 549 S. Ill., graph. Darst. 25 cm |
| ISBN: | 9783446404687 9781569904367 |
Internformat
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| 245 | 1 | 0 | |a Plastic part design for injection molding |b an introduction |c Robert A. Malloy |
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| 264 | 1 | |a Munich ; Cincinnati, Ohio |b Hanser |c 2011 | |
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Datensatz im Suchindex
| _version_ | 1804143384522129408 |
|---|---|
| adam_text | CONTENTS PREFACE VII CONTENTS IX 1 INTRODUCTION 1 1 .1 THERMOPLASTIC
MATERIALS 1 1.2 THERMOSETTING PLASTIC MATERIALS 2 1.3 STRUCTURE-PROPERTY
RELATIONSHIPS 3 1.4 ADDITIVES FOR PLASTIC MATERIALS 7 1.5 GENERAL
CHARACTERISTICS OF PLASTIC MATERIALS 8 REFERENCES 13 2 MANUFACTURING
CONSIDERATIONS FOR INJECTION MOLDED PARTS 15 2.1 INTRODUCTION 15 2.2
MOLD FILLING CONSIDERATIONS 16 2.2.1 GATING CONSIDERATIONS 16 2.2.2 MOLD
FILLING ORIENTATION 21 2.2.3 MOLD FILLING PRESSURE LOSSES 27 2.2.4 FLOW
LEADERS, FLOW RESTRICTORS AND FLOW HESITATION 39 2.3 WELD LINES 48 2.3.1
INTRODUCTION 48 2.3.2 TYPES OF WELD LINES 52 2.3.3 MATERIAL
CONSIDERATIONS 55 2.3.4 IMPROVING WELD PERFORMANCE AND APPEARANCE 58 2.4
SHRINKAGE AND WARPAGE OF INJECTION MOLDED PARTS 63 2.4.1 INTRODUCTION 63
2.4.2 PART WALL THICKNESS VARIATIONS 65 2.4.3
PRESSURE-VOLUME-TEMPERATURE BEHAVIOR OF POLYMERS 69 2.4.4 LINEAR MOLD
SHRINKAGE 72 2.4.5 ANISOTROPIE SHRINKAGE AND PART DISTORTION/WARPAGE 76
2.5 COOLING AND SOLIDIFICATION 86 BIBLIOGRAFISCHE INFORMATIONEN
HTTP://D-NB.INFO/982311680 DIGITALISIERT DURCH CONTENTS 2.6 PART
EJECTION 89 2.6.1 INTRODUCTION 89 2.6.2 DRAFT ANGLES 90 2.6.3 EFFECT OF
CAVITY AND CORE SURFACE FINISH 95 2.6.4 ESTHETIC CONSIDERATIONS 99 2.6.5
UNDERCUTS AND HOLES 100 2.6.6 PREDICTING PART RELEASE FORCES 106 2.7
OTHER INJECTION MOLDING PROCESSES 109 2.7.1 GAS ASSISTED INJECTION
MOLDING 109 2.7.2 STRUCTURAL FOAM MOLDING 116 2.7.3 CO-INJECTION MOLDING
122 2.7.4 INJECTION-COMPRESSION MOLDING 124 REFERENCES 126 THE DESIGN
PROCESS AND MATERIAL SELECTION 131 3.1 INTRODUCTION 131 3.2 THE PLASTIC
PART DESIGN PROCESS 134 3.3 TEST STANDARDS FOR DESIGN RELATED PLASTIC
MATERIAL PROPERTIES 142 3.4 MECHANICAL BEHAVIOR OF PLASTIC MATERIALS 143
3.4.1 INTRODUCTION 143 3.4.2 SHORT-TERM STRESS-STRAIN BEHAVIOR 144 3.4.3
LONG TERM MECHANICAL PROPERTIES: CREEP 152 3.4.4 LONG-TERM MECHANICAL
PROPERTIES: STRESS RELAXATION 163 3.5 IMPACT RESISTANCE OF PLASTIC
MATERIALS 166 3.6 FATIGUE PROPERTIES 170 3.7 THERMAL PROPERTIES OF
PLASTIC MATERIALS 171 3.7.1 THERMAL MECHANICAL BEHAVIOR 171 3.7.2
DEFLECTION TEMPERATURE UNDER LOAD AND THE VICAT TEMPERATURE .... 174
3.7.3 COEFFICIENT OF LINEAR THERMAL EXPANSION 174 3.7.4 AGING AT
ELEVATED TEMPERATURES 176 3.7.5 FLAMMABILITY 177 3.8 MELT FLOW
PROPERTIES 177 3.9 SOURCES OF PLASTIC MATERIAL PROPERTY DATA 179 3.10
STANDARDIZED PLASTIC MATERIAL DESIGNATIONS 183 REFERENCE CONTENTS XI
STRUCTURAL DESIGN CONSIDERATIONS 187 4.1 INTRODUCTION 187 4.2 DESIGN
METHODOLOGY 187 4.2.1 DESIGN BY EXPERIENCE 188 4.2.2 DESIGN BY
EXPERIMENTAL APPROACH 188 4.2.3 DESIGN USING AN ANALYTICAL APPROACH 189
4.3 QUANTIFYING THE DESIGN PROBLEM 192 4.3.1 SIMPLIFICATION OF PART
GEOMETRY 193 4.3.2 STRESS CONCENTRATION 194 4.3.3 TYPE OF SUPPORT 197
4.3.4 LOADING CONDITIONS 199 4.3.5 PLASTIC MATERIAL PROPERTIES 202 4.3.6
SAFETY FACTORS 210 4.4 BEAMS 214 4.4.1 INTRODUCTION 214 4.4.2 PROPERTIES
OF A PLANE AREA (BEAM CROSS SECTIONS) 216 4.4.3 THE USE OF REINFORCING
RIBS TO IMPROVE STIFFNESS 223 4.4.4 MOMENT OF INERTIA FOR
NON-HOMOGENEOUS MATERIALS AND STRUCTURES 231 4.4.5 SAMPLE BEAM ANALYSIS
233 4.5 PLATES 248 4.5.1 INTRODUCTION 248 4.5.2 SAMPLE PLATE PROBLEMS
250 4.5.3 PLATE ELEMENTS WITH NON-UNIFORM WALL SECTIONS 258 4.6
SHELLS/PRESSURE VESSELS 260 4.6.1 INTRODUCTION 260 4.6.2 THIN-WALLED
PRESSURE VESSELS 261 4.6.3 THICK-WALL PRESSURE VESSELS 264 4.7 TORSION
265 4.7.1 INTRODUCTION 265 4.7.2 TORSION FOR CIRCULAR BARS 265 4.7.3
TORSION FOR NON-CIRCULAR BARS 269 4.8 COLUMNS 272 4.9 DYNAMIC LOADS 274
4.9.1 INTRODUCTION 274 6.4 MECHANICAL FASTENERS 372 XII CONTENTS 4.9.2
FATIGUE LOADING 274 4.9.3 IMPACT LOADING 280 REFERENCES 283 5
PROTOTYPING AND EXPERIMENTAL STRESS ANALYSIS 285 5.1 PROTOTYPING PLASTIC
PARTS 285 5.1.1 INTRODUCTION 285 5.1.2 MACHINED AND FABRICATED PLASTIC
PROTOTYPES 287 5.1.3 SOME RAPID PROTOTYPING TECHNOLOGIES 290 5.1.4
SIMULATING A PRODUCTION QUALITY APPEARANCE ON PROTOTYPE PARTS ... 303
5.1.5 PROTOTYPE PART CASTING TECHNIQUES 306 5.1.6 PROTOTYPE INJECTION
MOLD TOOLING 311 5.1.7 LOW PRESSURE STRUCTURAL FOAM PROTOTYPES 322 5.1.8
COORDINATE MEASURING MACHINES 324 5.2 EXPERIMENTAL STRESS ANALYSIS 325
5.2.1 INTRODUCTION 325 5.2.2 BRITTLE COATINGS 326 5.2.3 STRAIN GAGES 327
5.2.4 SOLVENT/CHEMICAL TESTING 333 5.2.5 PHOTOELASTIC TESTING 335 5.2.6
OPTICAL STRAIN MEASUREMENT TECHNIQUES 337 REFERENCES 337 6 ASSEMBLY OF
INJECTION MOLDED PLASTIC PARTS 341 6.1 INTRODUCTION 341 6.2 PRESS FIT
ASSEMBLIES 344 6.2.1 INTRODUCTION 344 6.2.2 MATERIAL CONSIDERATIONS 345
6.2.3 DESIGN OF PRESS FIT ASSEMBLIES 347 6.3 SNAP JOINT ASSEMBLIES 352
6.3.1 INTRODUCTION 352 6.3.2 TYPES OF SNAP JOINTS 353 6.3.3 MOLDING
CANTILEVER SNAPS 362 6.3.4 DESIGN OF SNAP JOINTS 367 CONTENTS XIII 6.4.1
INTRODUCTION 372 6.4.2 SCREWS 374 6.5 WELDING OF THERMOPLASTICS 416
6.5.1 INTRODUCTION 416 6.5.2 ULTRASONIC WELDING 417 6.5.3 VIBRATION
WELDING 436 6.5.4 SPIN (ROTATIONAL) WELDING 438 6.5.5 ELECTROMAGNETIC
WELDING 442 6.5.6 RESISTANCE WELDING 444 6.5.7 HOT TOOL WELDING 444
6.5.8 HOT GAS WELDING 446 6.5.9 EXTRUSION WELDING 449 6.5.10 INFRARED
AND LASER WELDING 449 6.6 ADHESIVE BONDING 463 6.6.1 INTRODUCTION 463
6.6.2 ADHESIVE THEORY 466 6.6.3 ADHESIVE SELECTION 474 6.7 SOLVENT
BONDING 477 REFERENCES 478 7 DESIGN FOR ENHANCED RECYDABILITY AND
SUSTAINABILITY 483 7.1 PLASTIC PART DESIGN: RECYCLING RELATED ISSUES 483
7.2 DESIGNING THERMOPLASTIC PRODUCTS WITH ENHANCED RECYDABILITY 485
7.2.1 DESIGN FOR EXISTING RECYCLING INFRASTRUCTURE 486 7.2.2 STANDARD
MATERIAL IDENTIFICATION AND MARKING SYSTEMS 489 7.2.3 MINIMIZE
COMPONENTS AND MATERIALS OF CONSTRUCTION 491 7.2.4 MULTI-COMPONENT
PRODUCT RECYCLING: DESIGN FOR DISASSEMBLY (PRE-GRANULATION) 493 7.2.5
MULTI-COMPONENT PRODUCT RECYCLING: DESIGN FOR EASY SEPARATION
(POST-GRANULATION) 498 7.2.6 COMPATIBLE MATERIALS FOR COMMINGLED
RECYCLING 501 7.2.7 USE THERMOPLASTIC FORMULATIONS THAT EXHIBIT GOOD
PROPERTY RETENTION 504 7.2.8 USE GENERAL PURPOSE THERMOPLASTICS *
MINIMIZE THE USE OF SPECIALTY ADDITIVES 507 7.2. XIV CONTENTS 7.2.10
AVOID CONTAMINATING SURFACE COATINGS 513 7.2.11 SCRAPLESS MANUFACTURING
PROCESSES 515 7.3 DESIGN FOR ENHANCED RECYDABILITY CASE STUDIES 517
7.3.1 CASE STUDY 1: MORE RECYCLABLE FROZEN JUICE CONCENTRATE CONTAINER .
517 7.3.2 CASE STUDY 2: ONE TIME USE CAMERA IS RETURNABLE FOR REUSE AND
RECYCLING 518 7.3.3 CASE STUDY 4: PRESERVE 9 CONSUMER PRODUCTS FROM
RECYCLED PLASTICS RETURNABLE FOR SECONDARY RECYCLING 520 7.4 USING
RECYCLED THERMOPLASTICS FOR INJECTION MOLDED PARTS 521 7.4.1 REUSE OF
MANUFACTURING SCRAP: REGRIND SPECIFICATION AND PRACTICES . 522 7.4.2
GENERAL PROPERTIES OF RECYCLED THERMOPLASTICS RELATIVE TO VIRGIN
THERMOPLASTICS 526 7.4.3 RECYCLED THERMOPLASTIC AVAILABILITY, QUALITY,
AND PRICING 529 7.4.4 PRODUCT STANDARDS AND AGENCY CONSIDERATIONS 532
REFERENCES 533 CONVERSION CONSTANTS 535 SUBJECT INDEX 537
|
| any_adam_object | 1 |
| author | Malloy, Robert A. |
| author_facet | Malloy, Robert A. |
| author_role | aut |
| author_sort | Malloy, Robert A. |
| author_variant | r a m ra ram |
| building | Verbundindex |
| bvnumber | BV036731254 |
| classification_rvk | ZM 8160 |
| classification_tum | CIT 735f |
| ctrlnum | (OCoLC)672418157 (DE-599)DNB982311680 |
| dewey-full | 668.412 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 668 - Technology of other organic products |
| dewey-raw | 668.412 |
| dewey-search | 668.412 |
| dewey-sort | 3668.412 |
| dewey-tens | 660 - Chemical engineering |
| discipline | Chemie / Pharmazie Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
| edition | 2. ed. |
| format | Book |
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| id | DE-604.BV036731254 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T22:46:48Z |
| institution | BVB |
| isbn | 9783446404687 9781569904367 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-020648918 |
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| owner_facet | DE-12 DE-1102 DE-91G DE-BY-TUM DE-210 DE-29T |
| physical | XIV, 549 S. Ill., graph. Darst. 25 cm |
| publishDate | 2011 |
| publishDateSearch | 2011 |
| publishDateSort | 2011 |
| publisher | Hanser |
| record_format | marc |
| spelling | Malloy, Robert A. Verfasser aut Plastic part design for injection molding an introduction Robert A. Malloy 2. ed. Munich ; Cincinnati, Ohio Hanser 2011 XIV, 549 S. Ill., graph. Darst. 25 cm txt rdacontent n rdamedia nc rdacarrier Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd rswk-swf Spritzgießen (DE-588)4056561-0 gnd rswk-swf Werkstoffwahl (DE-588)4136338-3 gnd rswk-swf Kunststoff (DE-588)4033676-1 gnd rswk-swf Formteilherstellung (DE-588)4480523-8 gnd rswk-swf Spritzgussteil (DE-588)4182581-0 gnd rswk-swf Spritzgießen (DE-588)4056561-0 s Formteilherstellung (DE-588)4480523-8 s Kunststoff (DE-588)4033676-1 s DE-604 Spritzgussteil (DE-588)4182581-0 s Werkstoffgerechtes Konstruieren (DE-588)4233887-6 s Werkstoffwahl (DE-588)4136338-3 s 1\p DE-604 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=020648918&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Malloy, Robert A. Plastic part design for injection molding an introduction Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd Spritzgießen (DE-588)4056561-0 gnd Werkstoffwahl (DE-588)4136338-3 gnd Kunststoff (DE-588)4033676-1 gnd Formteilherstellung (DE-588)4480523-8 gnd Spritzgussteil (DE-588)4182581-0 gnd |
| subject_GND | (DE-588)4233887-6 (DE-588)4056561-0 (DE-588)4136338-3 (DE-588)4033676-1 (DE-588)4480523-8 (DE-588)4182581-0 |
| title | Plastic part design for injection molding an introduction |
| title_auth | Plastic part design for injection molding an introduction |
| title_exact_search | Plastic part design for injection molding an introduction |
| title_full | Plastic part design for injection molding an introduction Robert A. Malloy |
| title_fullStr | Plastic part design for injection molding an introduction Robert A. Malloy |
| title_full_unstemmed | Plastic part design for injection molding an introduction Robert A. Malloy |
| title_short | Plastic part design for injection molding |
| title_sort | plastic part design for injection molding an introduction |
| title_sub | an introduction |
| topic | Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd Spritzgießen (DE-588)4056561-0 gnd Werkstoffwahl (DE-588)4136338-3 gnd Kunststoff (DE-588)4033676-1 gnd Formteilherstellung (DE-588)4480523-8 gnd Spritzgussteil (DE-588)4182581-0 gnd |
| topic_facet | Werkstoffgerechtes Konstruieren Spritzgießen Werkstoffwahl Kunststoff Formteilherstellung Spritzgussteil |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=020648918&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT malloyroberta plasticpartdesignforinjectionmoldinganintroduction |