Maintenance for industrial systems: with ... 174 tables
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Format: | Buch |
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Sprache: | English |
Veröffentlicht: |
London [u.a.]
Springer
2010
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Schriftenreihe: | Springer series in reliability engineering
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Schlagworte: | |
Online-Zugang: | Inhaltsverzeichnis |
Beschreibung: | XVIII, 479 S. Ill., graph. Darst. 242 mm x 193 mm |
ISBN: | 9781848825741 9781848825758 |
Internformat
MARC
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020 | |a 9781848825741 |c GB. : EUR 213.95 (freier Pr.), sfr 332.00 (freier Pr.) |9 978-1-84882-574-1 | ||
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245 | 1 | 0 | |a Maintenance for industrial systems |b with ... 174 tables |c Riccardo Manzini ; Alberto Regattieri ; Hoang Pham ; Emilio Ferrari |
264 | 1 | |a London [u.a.] |b Springer |c 2010 | |
300 | |a XVIII, 479 S. |b Ill., graph. Darst. |c 242 mm x 193 mm | ||
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700 | 1 | |a Regattieri, Alberto |e Sonstige |4 oth | |
700 | 1 | |a Pham, Hoang |e Sonstige |4 oth | |
700 | 1 | |a Ferrari, Emilio |e Sonstige |4 oth | |
856 | 4 | 2 | |m HBZ Datenaustausch |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018901437&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
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Datensatz im Suchindex
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adam_text | Titel: Maintenance for industrial systems
Autor: Manzini, Riccardo
Jahr: 2010
1 A New Framework for Productivity in Production Systems........ 1
1.1 Introduction............................................ 1
1.2 A Multiobjective Scenario................................ 2
1.2.1 Product Variety......................................... 3
1.2.2 Product Quality......................................... 3
1.3 Production System Design Framework...................... 4
1.4 Models, Methods, and Technologies for Industrial Management 5
1.4.1 The Product and Its Main Features......................... 5
1.4.2 Reduction of Unremunerated Complexity:
The Case of Southwest Airlines ........................... 6
1.4.3 The Production Process and Its Main Features............... 7
1.4.4 The Choice of Production Plant............................ 7
1.5 Design, Management, and Control of Production Systems ..... 10
1.5.1 Demand Analysis....................................... 10
1.5.2 ProductDesign......................................... 10
1.5.3 Process and System Design-----........................... 10
1.5.4 Role of Maintenance in the Design of a Production System___ 11
1.5.5 Material Handling Device Design.......................... 11
1.5.6 System Validation and Profit Evaluation.................... 11
1.5.7 Project Planning and Scheduling........................... 11
1.5.8 New Versus Existing Production Systems................... 11
1.6 Production System Management Processes for Productivity___ 13
1.6.1 Inventory and Purchasing Management..................... 14
1.6.2 Production Planning..................................... 14
1.6.3 Distribution Management................................. 14
1.7 Research into Productivity and Maintenance Systems......... 14
Contents
Quality Management Systems and Statistical Quality Control...... 17
2.1 Introduction to Quality Management Systems................ 17
2.2 International Standards and Specifications................... 19
2.3 ISO Standards for Quality Management and Assessment....... 19
2.3.1 Quality Audit, Conformity, and Certification................. 19
2.3.2 Environmental Standards................................. 21
2.4 Introduction to Statistical Methods for Quality Control........ 23
2.4.1 The Central Limit Theorem............................... 23
2.4.2 Terms and Definition in Statistical Quality Control ........... 24
2.5 Histograms............................................. 25
2.6 Control Charts.......................................... 25
2.7 Control Charts for Means................................. 26
2.7.1 Thefi-Chart............................................ 26
2.7.2 Numerical Example, R-Chait.............................. 29
2.7.3 The it-Chart............................................ 29
2.7.4 Numerical Example, Jc-Chart.............................. 30
2.7.5 The s-Chart............................................ 30
2.7.6 Numerical Example, s-Chart and x-Chart................... 33
2.8 Control Charts for Attribute Data.......................... 33
2.8.1 Thep-Chart............................................ 35
2.8.2 Numerical Example, p-Chart.............................. 36
2.8.3 The rap-Chart........................................... 37
2.8.4 Numerical Example, np-Chart............................. 37
2.8.5 The c-Chart............................................ 37
2.8.6 Numerical Example, c-Chart.............................. 39
2.8.7 The w-Chart............................................ 40
2.8.8 Numerical Example, a-Chart.............................. 40
2.9 Capability Analysis...................................... 40
2.9.1 Numerical Example, Capability Analysis
and Normal Probability.................................. 42
2.9.2 Numerical Examples, Capability Analysis
and Nonnormal Probability............................... 46
2.10 Six Sigma.............................................. 48
2.10.1 Numerical Examples..................................... 51
2.10.2 Six Sigma in the Service Sector. Thermal Water Treatments
for Health and Fitness.................................... 51
Safety and Bisk Assessment.................................... 53
3.1 Introduction to Safety Management........................ 53
3.2 Terms and Definitions. Hazard Versus Risk.................. 54
3.3 Risk Assessment and Risk Reduction....................... 57
3.4 Classification of Risks................................... 58
3.5 Protective and Preventive Actions..___.................... 60
3.6 Risk Assessment, Risk Reduction, and Maintenance .......... 63
3.7 Standards and Specifications ..___,........,,......,...... 63
Contents xiii
4 Introduction to Maintenance in Production Systems .............. 65
4.1 Maintenance and Maintenance Management................. 65
4.2 The Production Process and the Maintenance Process......... 66
4.3 Maintenance and Integration.............................. 69
4.4 Maintenance Workflow................................... 70
4.5 Maintenance Engineering Frameworks...................... 70
4.6 Reliability-Centered Maintenance.......................... 72
4.7 Total Productive Maintenance............................. 73
4.7.1 Introduction to TPM..................................... 73
4.7.2 The Concept of TPM.................................... 74
4.7.3 TPM Operating Instruments............................... 75
4.7.4 From Tradition to TPM: A Difficult Transition............... 76
4.8 Maintenance Status Survey............................... 80
4.9 Maintenance Outsourcing and Contracts.................... 83
5 Basic Statistics and Introduction to Reliability.................... 87
5.1 Introduction to Reliability................................ 88
5.2 Components and Systems in Reliability..................... 88
5.3 Basic Statistics in Reliability Engineering................... 89
5.4 Time to Failure and Time to Repair........................ 90
5.5 Probability Distribution Function.......................... 90
5.6 Repairable and Nonrepayable Systems..................... 91
5.7 The Reliability Function -R(t)............................ 91
5.8 Hazard Rate Function.................................... 92
5.8.1 Hazard Rate Profiles..................................... 94
5.8.2 Mean Time to Failure.................................... 95
5.9 Stochastic Repair Process................................. 95
5.10 Parametric Probability Density Functions................... 97
5.10.1 Constant Failure Rate Model: The Exponential Distribution .... 97
5.10.2 Exponential Distribution. Numerical example................ 99
5.10.3 The Normal and Lognormal Distributions................... 103
5.10.4 Normal and Lognormal Distributions. Numerical example..... 106
5.10.5 The Weibull Distribution................................. 110
5.10.6 Weibull Distribution. Numerical Example................... 112
5.11 Repairable Components/Systems:
The Renewal Process and Availability Aft).................. 113
5.12 Applications and Case Studies............................. 117
5.12.1 Application 1 - Nonrepairable Components................. 117
5.12.2 Application 2 - Repairable System......................... 122
6 Reliability Evaluation and Reliability Prediction Models........... 133
6.1 Introduction............................................ 133
6.2 Data Collection and Evaluation of Reliability Parameters...... 134
6.2.1 Empirical Functions Direct to Data......................... 135
6.2.2 Theoretical Distribution Research.......................... 145
6.3 Introduction to Reliability Block Diagrams.................. 152
6.4 Serial Configuration..................................... 153
6.4.1 Numerical Example - Serial Configuration.................. 154
6.5 Parallel Configuration.................................... 161
XjV Contents
6.5.1 Numerical Example - Parallel Configuration................. 163
6.6 Combined Series-Parallel Systems......................... 168
6.7 Combined Parallel-Series Systems......................... 170
6.8 ife-out-of-ra Redundancy................................... 170
6.8.1 Numerical Examples, fc-out-of-ra Redundancy................ 171
6.9 Simple Standby System.................................. 174
6.9.1 Numerical Example - Time-Dependent Analysis:
Standby System......................................... 180
6.10 Production System Efficiency............................. 183
6.10.1 Water Supplier System................................... 185
6.10.2 Continuous Dryer System ................................ 187
7 Maintenance Information System and Failure Rate Prediction..... 189
7.1 The Role of a Maintenance Information System.............. 189
7.2 Maintenance Information System Framework................ 190
7.2.1 Data Collection......................................... 190
7.2.2 Maintenance Engineering................................. 192
7.2.3 Interventions and Workload Analysis....................... 194
7.2.4 Spare Parts and Equipment Management.................... 195
7.3 Computer Maintenance Management Software............... 196
7.4 CMMS Implementation: Procedure and Experimental Evidence 199
7.4.1 System Configuration and Integration ...................... 199
7.4.2 Training and Data Entry.................................. 200
7.4.3 Go Live ............................................... 200
7.4.4 Postimplementation Phase and Closing..................... 200
7.4.5 Experimental Evidence Concerning CMMS Implementation ... 200
7.5 Failure Rate Prediction................................... 204
7.5.1 Accelerated Testing...................................... 204
7.5.2 Failure Data Prediction Using a Database................... 206
7.6 Remote Maintenance/Telemaintenance..................... 214
7.6.1 Case Study............................................. 216
8 Effects Analysis and Reliability Modeling
of Complex Production Systems ................................ 219
8.1 Introduction to Failure Modes Analysis
and Reliability Evaluation................................ 220
8.2 Failure Modes and Effects Analysis......................,. 220
8.2.1 Product Analysis........................................ 221
8.2.2 Failure Mode, Effects, and Causes Analysis................. 222
8.2.3 Risk Evaluation......................................... 222
8.2.4 Corrective Action Planning............................... 225
8.2.5 FMEA Concluding Remarks.............................. 229
8.3 Failure Mode, Effects, and Criticality Analysis............... 229
8.3.1 Qualitative FMECA..................................... 231
8.3.2 Quantitative FMECA.................................... 231
8.3.3 Numerical Examples..................................... 232
8.4 Introduction to Fault Tree Analysis......................... 236
8.5 Qualitative FTA___..................................... 239
8.5.1 Fault Tree Construction Guidelines......................... 239
Contents xv
8.5.2 Numerical Example 1. Fault Tree Construction............... 240
8.5.3 Boolean Algebra and Application to FTA................... 241
8.5.4 Qualitative FTA: A Numerical Example..................... 242
8.6 Quantitative FTA........................................ 244
8.6.1 Quantitative FTA, Numerical Example 1.................... 248
8.6.2 Quantitative FTA, Numerical Example 2.................... 252
8.6.3 Numerical Example. Quantitative Analysis in the Presence
of a Mix of Statistical Distributions........................ 254
8.7 Application 1 - FTA..................................... 263
8.7.1 Fault Tree Construction.................................. 264
8.7.2 Qualitative FTA and Standards-Based Reliability Prediction___ 266
8.7.3 Quantitative FTA........................................ 269
8.8 Application 2-FTA in a Waste to Energy System............ 277
8.8.1 Introduction to Waste Treatment........................... 277
8.8.2 Case study............................................. 278
8.8.3 Emissions and Externalities: Literature Review .............. 279
8.8.4 SNCR Plant............................................ 280
8.8.5 SNCR Plant. Reliability Prediction and Evaluation Model..... 281
8.8.6 Qualitative FTA Evaluation............................... 283
8.8.7 NO* Emissions: Quantitative FTA Evaluation................ 287
8.8.8 Criticality Analysis...................................... 292
8.8.9 Spare Parts Availability, What-If Analysis................... 295
8.8.10 System Modifications for ENF Reduction and Effects Analysis . 300
8.9 Markov Analysis and Time-Dependent Components/Systems... 301
8.9.1 Redundant Parallel Systems............................... 302
8.9.2 Parallel System with Repairable Components................ 304
8.9.3 Standby Parallel Systems................................. 306
8.10 Common Mode Failures and Common Causes............... 309
8.10.1 Unavailability of a System Subject to Common Causes........ 310
8.10.2 Numerical Example, Dependent Event...................... 311
Basic Models and Methods for Maintenance of Production Systems . 313
9.1 Introduction to Analytical Models
for Maintenance of Production Systems..................... 314
9.1.1 Inspection Versus Monitoring............................. 315
9.2 Maintenance Strategies................................... 315
9.3 Introduction to Preventive Maintenance Models.............. 318
9.4 Component Replacement................................. 319
9.4.1 Time-Related Terms and Life Cycle Management............ 319
9.4.2 Numerical Example. Preventive Replacement
and Cost Minimization................................... 320
9.5 Time-Based Preventive Replacement -
Type I Replacement Model............................... 323
9.5.1 Numerical Example. Type I Replacement Model............. 324
9.5.2 Numerical Example. Type I Model
and Exponential Distribution of ttf......................... 325
9.5.3 Type I Replacement Model for Weibull distribution of ttf...... 326
9.5.4 The Golden Section Search Method........................ 326
Contents
9.5.5 Numerical Example. Type I Model and the Golden Section
Method................................................ 328
9.6 Time-Based Preventive Replacement Including Duration
of Replacements......................................... 333
9.6.1 Numerical Example 1: Type I Replacement Model Including
Durations Tp and Tf...................................... 333
9.6.2 Type I Model with Duration of Replacement for Weibull
Distribution of ttf....................................... 335
9.6.3 Numerical Example 2: Type I Model with Durations Tp and Tf.. 335
9.6.4 Practical Shortcut to t* Determination...................... 335
9.7 Block Replacement Strategy - Type II...................... 339
9.7.1 Renewal Process........................................ 340
9.7.2 Laplace Transformation: W(i) and w(t)...................... 341
9.7.3 Renewal Process and W(t) Determination, Numerical Example . 341
9.7.4 Numerical Example, Type II Model........................ 343
9.7.5 Discrete Approach to W(t)................................ 348
9.7.6 Numerical Examples..................................... 349
9.7.7 Practical Shortcut to W(t) and t* Determination.............. 352
9.8 Maintenance Performance Measurement in Preventive
Maintenance ........................................... 353
9.8.1 Numerical Example..................................... 354
9.9 Minimum Total Downtime................................ 355
9.9.1 Type I — Minimum Downtime............................. 355
9.9.2 Type II - Downtime Minimization......................... 357
9.10 Group Replacement: The Lamp Replacement Problem........ 358
9.11 Preventive Maintenance Policies for Repairable Systems....... 359
9.11.1 Type I Policy for Repairable Systems....................... 360
9.11.2 Type II Policy for Repairable Systems...................... 370
9.12 Replacement of Capital Equipment......................... 372
9.12.1 Minimization of Total Cost............................... 372
9.12.2 Numerical Example ..................................... 372
9.13 Literature Discussion on Preventive Maintenance Strategies___ 372
9.14 Inspection Models....................................... 373
9.15 Single Machine Inspection Model Based
on a Constant Value of Conditional Probability Failure........ 375
9.15.1 Numerical Example 1, Elementary Inspection Model.......... 376
9.15.2 Numerical Example 2, Elementary Inspection Model.......... 377
9.16 Inspection Frequency Determination and Profit
per Unit Time Maximization.............................. 378
9.17 Inspection Frequency Determination and Downtime
Minimization........................................... 380
9.18 Inspection Cycle Determination and Profit
per Unit Time Maximization.............................. 381
9.18.1 Exponential Distribution of ttf............................. 381
9.18.2 Weibull Distribution of ttf................................ 382
9.18.3 Numerical Example......,.............................. 382
9.19 Single Machine Inspection Model Based on Total Cost
per Unit Time Minimization.............................. 383
Contents xvii
9.20 Single Machine Inspection Model Based on Minimal Repair
and Cost Minimization................................... 384
9.21 Inspection Model Based on Expected Availability
per Unit Time Maximization.............................. 385
9.22 Group of Machines Inspection Model....................... 386
9.23 A Note on Inspection Strategies........................... 387
9.24 Imperfect Maintenance................................... 388
9.24.1 Imperfect Preventive Maintenance p-q..................... 388
9.25 Maintenance-Free Operating Period........................ 390
9.25.1 Numerical Example (Kumar et al. 1999).................... 391
9.25.2 MFOPS and Weibull Distribution of ttf..................... 392
9.26 Opportunistic Maintenance Strategy........................ 393
10 Advanced Maintenance Modeling............................... 397
10.1 Introduction............................................ 397
10.2 Maintenance Policy...................................... 398
10.2.1 Age Replacement....................................... 398
10.2.2 Block Replacement...................................... 399
10.3 Modeling of Nonrepayable Degraded Systems............... 399
10.4 Modeling of Inspection-Maintenance Repairable Degraded
Systems............................................... 402
10.4.1 Calculate E[Ni] ......................................... 403
10.4.2 Calculate Pv............................................ 404
10.4.3 Expected Cycle Length Analysis........................... 405
10.4.4 Optimization of Maintenance Cost Rate Policy............... 405
10.4.5 Numerical Example..................................... 406
10.5 Warranty Concepts...................................... 406
10.6 Conclusions............................................ 408
11 Spare Parts Forecasting and Management....................... 409
11.1 Spare Parts Problem..................................... 409
11.2 Spare Parts Characterization.............................. 410
11.3 Forecasting Methods..................................... 411
11.4 CrostonModel.......................................... 412
11.5 Poisson Model.......................................... 413
11.6 Binomial Model ........................................ 414
11.6.1 Numerical Example..................................... 415
11.7 Spare Parts Forecasting Accuracy ......................... 416
11.8 Spare Parts Forecasting Methods: Application and Case Studies 417
11.8.1 Case Study 1: Spare Parts Forecasting for an Aircraft......... 417
11.8.2 Case Study 2: Spare Parts Forecasting in a Steel Company..... 418
11.9 Methods of Spare Parts Management....................... 422
11.9.1 Spare Parts Management: Qualitative Methods............... 423
11.9.2 Spare Parts Management: Quantitative Methods.............. 426
12 Applications and Case Studies.................................. 433
12.1 Preventive Maintenance Strategy Applied
to a Waste to Energy Plant................................ 433
12.1.1 Motor System Reliability Evaluation....................... 434
xviii Contents
12.1.2 Bucket Reliability Evaluation............................. 436
12.1.3 Motor System. Determination of Maintenance Costs.......... 437
12.1.4 Time-Based Preventive Replacement for the Motor System___ 439
12.1.5 Time-Based Preventive Replacement for the Bucket Component 439
12.1.6 Time-Based Preventive Replacement with Durations Tp and Tf . 441
12.1.7 Downtime Minimization................................. 442
12.1.8 Monte Carlo Dynamic Analysis ........................... 442
12.1.9 Monte Carlo Analysis of the System........................ 446
12.2 Reliability, Availability, and Maintainability Analysis
in a Plastic Closures Production System for Beverages........ 446
12.2.1 RBD construction....................................... 448
12.2.2 Rotating Hydraulic Machine.............................. 449
12.2.3 Data Collection and Reliability Evaluation of Components..... 449
12.2.4 Reliability Evaluation, Nonrepairable Components/Systems___ 454
12.2.5 Data on Repairs and Maintenance Strategies................. 456
12.2.6 Monte Carlo Analysis of the Repairable System.............. 456
12.2.7 Alternative Scenarios and System Optimization.............. 460
12.3 Conclusions and Call for New Contributions................. 462
A Appendix .................................................... 463
A.I Standardized Normal Distribution.......................... 463
A.2 Control Chart Constants.................................. 464
A.3 Critical Values of Student s Distribution with v Degree
of Freedom............................................. 465
Bibliography...................................................... 467
Index............................................................ 475
|
any_adam_object | 1 |
building | Verbundindex |
bvnumber | BV036009183 |
classification_rvk | QP 540 |
ctrlnum | (OCoLC)489628674 (DE-599)DNB992999278 |
dewey-full | 658.202 |
dewey-hundreds | 600 - Technology (Applied sciences) |
dewey-ones | 658 - General management |
dewey-raw | 658.202 |
dewey-search | 658.202 |
dewey-sort | 3658.202 |
dewey-tens | 650 - Management and auxiliary services |
discipline | Maschinenbau / Maschinenwesen Wirtschaftswissenschaften |
format | Book |
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id | DE-604.BV036009183 |
illustrated | Illustrated |
indexdate | 2024-07-09T22:09:26Z |
institution | BVB |
isbn | 9781848825741 9781848825758 |
language | English |
oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-018901437 |
oclc_num | 489628674 |
open_access_boolean | |
owner | DE-945 |
owner_facet | DE-945 |
physical | XVIII, 479 S. Ill., graph. Darst. 242 mm x 193 mm |
publishDate | 2010 |
publishDateSearch | 2010 |
publishDateSort | 2010 |
publisher | Springer |
record_format | marc |
series2 | Springer series in reliability engineering |
spelling | Maintenance for industrial systems with ... 174 tables Riccardo Manzini ; Alberto Regattieri ; Hoang Pham ; Emilio Ferrari London [u.a.] Springer 2010 XVIII, 479 S. Ill., graph. Darst. 242 mm x 193 mm txt rdacontent n rdamedia nc rdacarrier Springer series in reliability engineering Plant maintenance Instandhaltung (DE-588)4027145-6 gnd rswk-swf Produktionsplanung (DE-588)4047360-0 gnd rswk-swf Produktionssystem (DE-588)4138914-1 gnd rswk-swf Produktionssystem (DE-588)4138914-1 s Instandhaltung (DE-588)4027145-6 s Produktionsplanung (DE-588)4047360-0 s b DE-604 Manzini, Riccardo Sonstige oth Regattieri, Alberto Sonstige oth Pham, Hoang Sonstige oth Ferrari, Emilio Sonstige oth HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018901437&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
spellingShingle | Maintenance for industrial systems with ... 174 tables Plant maintenance Instandhaltung (DE-588)4027145-6 gnd Produktionsplanung (DE-588)4047360-0 gnd Produktionssystem (DE-588)4138914-1 gnd |
subject_GND | (DE-588)4027145-6 (DE-588)4047360-0 (DE-588)4138914-1 |
title | Maintenance for industrial systems with ... 174 tables |
title_auth | Maintenance for industrial systems with ... 174 tables |
title_exact_search | Maintenance for industrial systems with ... 174 tables |
title_full | Maintenance for industrial systems with ... 174 tables Riccardo Manzini ; Alberto Regattieri ; Hoang Pham ; Emilio Ferrari |
title_fullStr | Maintenance for industrial systems with ... 174 tables Riccardo Manzini ; Alberto Regattieri ; Hoang Pham ; Emilio Ferrari |
title_full_unstemmed | Maintenance for industrial systems with ... 174 tables Riccardo Manzini ; Alberto Regattieri ; Hoang Pham ; Emilio Ferrari |
title_short | Maintenance for industrial systems |
title_sort | maintenance for industrial systems with 174 tables |
title_sub | with ... 174 tables |
topic | Plant maintenance Instandhaltung (DE-588)4027145-6 gnd Produktionsplanung (DE-588)4047360-0 gnd Produktionssystem (DE-588)4138914-1 gnd |
topic_facet | Plant maintenance Instandhaltung Produktionsplanung Produktionssystem |
url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018901437&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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