Machine tools for high performance machining:
Gespeichert in:
| Format: | Buch |
|---|---|
| Sprache: | English |
| Veröffentlicht: |
London
Springer
2009
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XXII, 442 S. Ill., graph. Darst 235 mm x 155 mm |
| ISBN: | 9781848003798 |
Internformat
MARC
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| 245 | 1 | 0 | |a Machine tools for high performance machining |c L. N. López de Lacalle ... (ed.) |
| 264 | 1 | |a London |b Springer |c 2009 | |
| 300 | |a XXII, 442 S. |b Ill., graph. Darst |c 235 mm x 155 mm | ||
| 336 | |b txt |2 rdacontent | ||
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| 650 | 4 | |a Machine-tools | |
| 700 | 1 | |a López de Lacalle, L. N. |e Sonstige |4 oth | |
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| 999 | |a oai:aleph.bib-bvb.de:BVB01-018738235 | ||
Datensatz im Suchindex
| _version_ | 1804140859978940416 |
|---|---|
| adam_text | L.N. LOPEZ DE LACALLE * A. LAMIKIZ EDITORS MACHINE TOOLS FOR HIGH
PERFORMANCE MACHINING SPRI INGER CONTENT CONTRIBUTORS XIX 1 MACHINE
TOOLS FOR REMOVAL PROCESSES: A GENERAL VIEW 1 L. NORBERTO LOPEZ DE
LACALLE AND A. LAMIKIZ 1.1 BASIC DEFINITIONS AND HISTORY 1 1.1.1
HISTORICAL REMARKS 2 1.2 THE FUNCTIONS AND REQUIREMENTS OF A MACHINE
TOOL 8 1.2.1 USER AND TECHNOLOGICAL REQUIREMENTS 9 1.3 THE BASIC
MECHANISM 13 1.4 THE MACHINE STRUCTURE 16 1.4.1 MACHINE FOUNDATIONS 18
1.4.2 STRUCTURAL COMPONENTS MATERIALS 18 1.4.3 STRUCTURAL ANALYSIS 19
1.4.4 MODULARITY 22 1.5 GUIDEWAYS 23 1.5.1 GUIDES WITH LIMIT LUBRICATION
25 1.5.2 ROLLING GUIDES 25 1.5.3 HYDROSTATIC GUIDES 26 1.6 THE
DEFINITION OF THE MAIN MOTION 27 1.7 THE DEFINITION OF THE DRIVE TRAINS
29 1.8 THE CNC IMPLEMENTATION 30 1.9 MACHINE VERIFICATION 33 1.10
TYPICAL MACHINES FOR SEVERAL APPLICATIONS AND SECTORS 34 1.10.1 A
MACHINE FOR BIG STRUCTURAL TURBINE PARTS 34 1.10.2 A HORIZONTAL MILLING
CENTRE FOR AUTOMOTIVE COMPONENTS 35 1.10.3 A MILLING CENTRE FOR MOULDS
37 1.10.4 A MILLING MACHINE FOR BIG DIES AND MOULDS 37 1.10.5
CONVENTIONAL MACHINES FOR AUXILIARY OPERATIONS 38 1.10.6 CNC MILLING
MACHINES FOR GENERAL PRODUCTION 40 XI XII CONTENT 1.10.7 A HEAVY-DUTY
LATHE 40 1.10.8 A MITRE BAND SAW 41 1.10.9 TRANSFER MACHINES 42 1.10.10
A MILLING AND BORING CENTRE 43 1.11 THE BOOK ORGANISATION 43 REFERENCES
44 2 NEW CONCEPTS FOR STRUCTURAL COMPONENTS 47 J. ZULAIKA ANDF. J. CAMPA
2.1 INTRODUCTION AND DEFINITIONS 47 2.2 OPTIMISED MACHINE STRUCTURES 49
2.2.1 A COMPARISON AMONG DIFFERENT MACHINE CONFIGURATIONS 50 2.2.2
STRUCTURAL COMPONENTS IN MACHINE STRUCTURES 53 2.2.3 ROBUST RAMS AND
COLUMNS 54 2.3 STRUCTURAL OPTIMISATION IN MACHINES 56 2.3.1 MECHANICAL
REQUIREMENTS FOR ECO-EFFICIENT MACHINES.... 56 2.3.2 FEM MODELLING 58
2.3.3 TOPOLOGICAL OPTIMISATION 60 2.4 STRUCTURAL MATERIALS 61 2.4.1
INVOLVED PARAMETERS 61 2.4.2 CONVENTIONAL MATERIALS FOR STRUCTURAL
COMPONENTS 62 2.4.3 INNOVATIVE MATERIALS FOR STRUCTURAL COMPONENTS 63
2.4.4 COSTS OF DESIGN MATERIALS AND STRUCTURES 65 2.4.5 THE INFLUENCE OF
INNOVATIVE MATERIALS ON PRODUCTIVITY ... 65 2.5 ACTIVE DAMPING DEVICES
66 2.5.1 THE IMPLEMENTATION OF ADDS TO MACHINE STRUCTURES 67 2.6 THE
INFLUENCE OF NEW STRUCTURAL CONCEPTS ON PRODUCTIVITY 68 2.6.1 THE
INFLUENCE OF NEW DESIGN CONCEPTS FOR STRUCTURAL COMPONENTS 68 2.6.2 THE
INFLUENCE OF ADDS ON PRODUCTIVITY 71 2.7 FUTURE TRENDS IN STRUCTURAL
COMPONENTS FOR MACHINES 72 REFERENCES 72 3 MACHINE TOOL SPINDLES 75 G.
QUINTANA, J. DE CIURANA ANDF. J. CAMPA 3.1 INTRODUCTION 75 3.2 TYPES OF
SPINDLES 78 3.2.1 BELT-DRIVEN SPINDLES 78 3.2.2 GEAR-DRIVEN SPINDLES 79
3.2.3 DIRECT DRIVE SPINDLES 79 3.2.4 INTEGRATED (BUILT-IN) DRIVE
SPINDLES 80 3.3 SPINDLE CONFIGURATIONS 80 3.3.1 COMMON CONFIGURATIONS:
VERTICAL AND HORIZONTAL SPINDLES 81 CONTENT XIII 3.3.2 MACHINES WITH
ROTARY HEADSTOCKS 81 3.3.3 A MAIN SPINDLE WITH AN AUXILIARY SPINDLE 82
3.3.4 TWIN SPINDLES AND MULTI-SPINDLES 83 3.3.5 AUTOMATIC HEAD EXCHANGE
83 3.4 BASIC ELEMENTS OF THE SPINDLE 84 3.4.1 MOTORS 85 3.4.2 BEARINGS
87 3.4.3 THE TOOLHOLDER 95 3.4.4 THE DRAWBAR 102 3.4.5 THE SHAFT 103
3.4.6 THE SENSORS 103 3.4.7 THE HOUSING 104 3.5 SPINDLE PROPERTIES AND
PERFORMANCE 105 3.5.1 SPINDLE POWER AND TORQUE VERSUS SPINDLE SPEED
CURVES 105 3.5.2 THE STIFFNESS 106 3.5.3 DYNAMIC BEHAVIOUR AND
VIBRATIONS 108 3.5.4 THE THERMAL BEHAVIOUR 115 3.5.5 SPINDLES IN USE:
OTHER PROBLEMS 119 3.6 SPINDLE SELECTION 120 3.6.1 CONVENTIONAL
MACHINING OR HSM 121 3.6.2 TOOL SELECTION 122 3.6.3 THE WORKPIECE
MATERIAL 123 3.6.4 POWER AND SPINDLE SPEED REQUIREMENTS 123 3.7 BRIEF
CONCLUSIONS 125 REFERENCES 126 4 NEW DEVELOPMENTS IN DRIVES AND TABLES
129 A. OLARRA, I. RUIZ DE ARGANDONA AND L. URIARTE 4.1 INTRODUCTION 129
4.1.1 PRECISION AND DYNAMICS 130 4.2 LINEAR DRIVES BY BALL SCREWS 132
4.2.1 DIMENSIONING 132 4.2.2 THE ROTARY SCREW 138 4.2.3 OTHER
CONFIGURATIONS 138 4.3 LINEAR DRIVES BY RACK AND PINION 139 4.3.1 THE
ELIMINATION OF THE GAP 139 4.3.2 DIMENSIONING 141 4.3.3 DYNAMIC MODELS
OF THE DRIVES 142 4.4 LINEAR DRIVES BY LINEAR MOTORS 142 4.4.1 MOUNTING
144 4.4.2 CONFIGURATIONS 144 4.5 ROTARY DRIVES 145 4.5.1 MECHANICAL
TRANSMISSIONS 145 4.5.2 DIRECT ROTARY DRIVES 146 XIV CONTENT 4.6
GUIDANCE SYSTEMS 147 4.6.1 FRICTION GUIDES 147 4.6.2 ROLLING GUIDES 150
4.6.3 HYDROSTATIC GUIDES 152 4.6.4 AEROSTATIC GUIDES 156 4.7 THE PRESENT
AND THE FUTURE 157 4.7.1 ROLLING GUIDES WITH INTEGRATED FUNCTIONS 157
4.7.2 THE HYDROSTATIC SHOE ON GUIDE RAILS 157 4.7.3 GUIDING AND
ACTUATION THROUGH MAGNETIC LEVITATION 158 REFERENCES 158 5 ADVANCED
CONTROLS FOR NEW MACHINING PROCESSES 159 J. RAMON ALIQUE ANDR. HABER 5.1
INTRODUCTION AND HISTORY 159 5.1.1 COMPUTER NUMERICAL CONTROL AND DIRECT
NUMERICAL CONTROL 160 5.1.2 NETWORKED CONTROL AND SUPERVISION 163 5.2
NEW MACHINING PROCESSES 164 5.2.1 HIGH SPEED MACHINING 165 5.2.2
MICROMECHANICAL MACHINING 166 5.2.3 AN INTRODUCTION TO NANOMACHINING
PROCESSES 167 5.3 TODAY S CNCS: MACHINE LEVEL CONTROL 168 5.3.1 THE
INTERPOLATION PROCESS 169 5.3.2 THE POSITION CONTROL SERVOMECHANISM 174
5.4 ADVANCED CNCS: MULTI-LEVEL HIERARCHICAL CONTROL 179 5.4.1 THE
CONTROL OF THE MACHINING PROCESS 181 5.4.2 THE SUPERVISORY CONTROL OF
THE MACHINING PROCESS: MERIT VARIABLES 183 5.5 THE SENSORY SYSTEM FOR
MACHINING PROCESSES 185 5.5.1 CORRECT MONITORING CONDITIONS 188 5.5.2
MACHINING CHARACTERISTICS AND THEIR MEASUREMENT 189 5.5.3 TWO CASE
STUDIES 190 5.6 OPEN-ARCHITECTURE CNC SYSTEMS 194 5.6.1 NETWORKED
CONTROL AND SUPERVISION 195 5.7 PROGRAMMING SUPPORT SYSTEMS: MANUAL
PROGRAMMING 202 5.7.1 COMPUTER ASSISTED PROGRAMMING 207 5.7.2 GRAPHICAL
SIMULATION 209 5.8 CURRENT CNC ARCHITECTURES 210 5.8.1 SYSTEMS BASED ON
MULTI-MICROPROCESSOR ARCHITECTURE.... 211 5.8.2 THE PC FRONT-END 211
5.8.3 THE MOTION CONTROL CARD WITH A PC 212 5.8.4 THE SOFTWARE-BASED
SOLUTION 212 5.8.5 FULLY DIGITAL ARCHITECTURES: TOWARDS THE INTELLIGENT
MACHINE TOOL 214 REFERENCES 216 CONTENT XV 6 MACHINE TOOL PERFORMANCE
AND PRECISION 21 9 A. LAMIKIZ, L. N. LOPEZ DE LACALLE AND A. CELAYA 6.1
INTRODUCTION AND DEFINITIONS 220 6.1.1 AN INTRODUCTION TO PRECISION
MACHINING 220 6.1.2 BASIC DEFINITIONS: ACCURACY, REPEATABILITY AND
RESOLUTION 223 6.1.3 HISTORICAL REMARKS AND THE STATE OF THE ART 224 6.2
BASIC DESIGN PRINCIPLES AND AN ERROR BUDGET 225 6.2.1 SOURCES OF ERRORS
IN MACHINE TOOLS 226 6.2.2 ERROR BUDGET ESTIMATION 227 6.2.3 BASIC
PRINCIPLES FOR PRECISION MACHINE DESIGN 231 6.2.4 ERROR PROPAGATION 237
6.2.5 THERMAL ERRORS 240 6.2.6 CNC INTERPOLATION ERRORS 244 6.3 ERRORS
ORIGINATED BY THE MACHINING PROCESS 245 6.3.1 ERRORS ORIGINATED IN THE
CNC PROGRAM GENERATION 245 6.3.2 ERRORS ORIGINATED BY THE TOOL WEAR 247
6.3.3 TOOL DEFLECTION ERROR 248 6.4 VERIFICATION PROCEDURES 251 6.4.1
STANDARD PROCEDURES FOR MACHINE TOOL VALIDATION 252 6.4.2 TEST PARTS 257
6.5 A BRIEF CONCLUSION 258 REFERENCES 259 7 NEW DEVELOPMENTS IN LATHES
AND TURNING CENTRES 261 R. LIZARRALDE, A. AZKARATE AND O. ZELAIETA 7.1
INTRODUCTION 261 7.2 MACHINE CONFIGURATION 262 7.2.1 HIGH PRODUCTION
LATHES 262 7.2.2 TURNING CENTRES: MULTI-TASKING MACHINES 265 7.3 THE
LATEST TECHNOLOGIES APPLIED TO LATHES AND TURNING CENTRES 270 7.3.1
GENERAL CONFIGURATION TECHNOLOGIES 270 7.3.2 COMPLEMENTARY TECHNOLOGIES
TO IMPROVE MACHINE PERFORMANCE 271 7.4 SPECIAL MACHINING PROCESSES
APPLIED IN MULTI-TASKING MACHINES 272 7.4.1 THE LASER APPLICATION 272
7.4.2 ROLLER BURNISHING AND DEEP ROLLING 273 7.4.3 ULTRASONIC ASSISTED
TURNING 275 7.4.4 CRYOGENIC GAS ASSISTED TURNING 276 7.4.5 HIGH-PRESSURE
COOLANT ASSISTED MACHINING 277 REFERENCES 278 XVI CONTENT 8 HIGH
PERFORMANCE GRINDING MACHINES 279 R. LIZARRALDE, J. A. MARANOEN, A.
MENDIKUTE AND H. URRETA 8.1 INTRODUCTION 279 8.2 THE MACHINE
CONFIGURATION 280 8.2.1 THE MACHINE ARCHITECTURE 281 8.2.2 MATERIALS
APPLIED IN STRUCTURAL PARTS 286 8.2.3 MAIN COMPONENTS 288 8.2.4 WHEEL
DRESSING SYSTEMS 291 8.2.5 PROCESS LUBRICATION AND COOLING 296 8.2.6
INTEGRATED MEASURING DEVICES 297 8.3 SPECIAL GRINDING PROCESSES 299
8.3.1 PEEL GRINDING-QUICK POINT 299 8.3.2 SPEED STROKE GRINDING 300
8.3.3 CREEP FEED GRINDING 301 8.3.4 HIGH EFFICIENCY DEEP GRINDING 302
8.4 MACHINE AND PROCESS MONITORING AND CONTROL 302 8.4.1 MONITORED
PARAMETERS AND APPLIED SENSORS 303 8.4.2 CONTROL STRATEGIES 304
REFERENCES 305 9 WIRE ELECTRICAL DISCHARGE MACHINES 307 J. A. SANCHEZ
AND N. ORTEGA 9.1 INTRODUCTION 307 9.2 THE WEDM PROCESS 310 9.2.1
ACCURACY AND SPEED 312 9.3 WEDM MACHINES 315 9.3.1 WIRE TRANSPORT AND
WIRE THREAD DEVICES 318 9.3.2 MACHINE AUTOMATION 319 9.3.3 WORKPIECE
FIXTURING SYSTEMS 321 9.3.4 FILTERING SYSTEMS 322 9.4 WIRES FOR WEDM 323
9.5 THE WIRE EDM OF ADVANCED MATERIALS 326 9.5.1 AERONAUTICAL ALLOYS 326
9.5.2 TUNGSTEN CARBIDE 327 9.5.3 ADVANCED CERAMICS AND PCD 328 9.6
THIN-WIRE EDM 330 REFERENCES 332 10 PARALLEL KINEMATICS FOR MACHINE
TOOLS 335 O. ALTUZARRA, A. HERNANDEZ, Y. SAN MARTIN AND J. LARRANAGA
10.1 INTRODUCTION 335 10.2 MAIN CHARACTERISTICS OF THE PARALLEL
KINEMATIC MACHINES 337 10.3 A CLASSIFICATION OF THE PARALLEL KINEMATIC
MACHINES 338 10.4 A DESIGN METHODOLOGY FOR PARALLEL KINEMATIC MACHINES
339 10.4.1 THE MOTION PATTERN 340 CONTENT XVII 10.4.2 THE TYPE SYNTHESIS
341 10.4.3 THE POSITION ANALYSIS 345 10.4.4 VELOCITY ANALYSIS,
SINGULARITIES AND DYNAMICS 347 10.4.5 THE OPTIMISATION 349 10.5 THE
KINEMATIC CALIBRATION OF PKMS 349 10.5.1 A MATHEMATICAL APPROACH 351
10.5.2 MEASURING ON EXTERNAL METHODS 353 10.5.3 SELF-CALIBRATION
STRATEGIES 358 10.6 THE CONTROL OF PARALLEL KINEMATIC MACHINES 358
10.6.1 MODELS SPECIFIC TO PARALLEL KINEMATICS MACHINES 360 10.6.2 THE
DYNAMIC CONTROLLER 361 10.6.3 THE MODEL-BASED PREDICTIVE CONTROLLER 363
10.7 CONCLUSIONS AND FUTURE TRENDS 365 REFERENCES 366 11 MICROMILLING
MACHINES 369 L. URIARTE, J. EGUIA ANDF. EGANA 11.1 INTRODUCTION AND
DEFINITIONS 369 11.2 THE MICROMILLING PROCESS 371 11.2.1 MICROMILLING
TOOLS 372 11.2.2 APPLICATIONS 374 11.3 MINIATURISED MACHINE TOOLS 376
11.4 MACHINE DRIVES 377 11.4.1 CONVENTIONAL BALL SCREW CONFIGURATION 377
11.4.2 FRICTION DRIVES 379 11.4.3 THE LINEAR MOTOR 380 11.4.4 NEW
TENDENCIES: HYDROSTATIC SCREWS 382 11.5 GUIDEWAYS 383 11.5.1 SPECIAL
ROLLING GUIDES CONFIGURATIONS 383 11.5.2 AEROSTATIC AND HYDROSTATIC
GUIDES 384 11.5.3 NEW TENDENCIES: MAGNETIC AND FLEXURE GUIDANCE SYSTEMS
386 11.6 THE HIGH SPEED SPINDLE AND COLLET 389 11.6.1 ALTERNATIVES:
HYDROSTATIC AND MAGNETIC SPINDLES 390 11.7 MEASURING SYSTEMS 392 11.8
EXAMPLES 393 11.8.1 THE KERN PYRAMID NANO 393 11.8.2 THE KUGLER
MICROGANTRY NANO 3/5X 395 REFERENCES 396 12 MACHINES FOR THE
AERONAUTICAL INDUSTRY 399 J. FERNANDEZ AND M. ARIZMENDI 12.1
AERONAUTICAL BUSINESS 399 12.2 AEROSPACE COMPONENTS 400 12.2.1 AEROSPACE
STRUCTURES 401 XVUEI CONTENT 12.2.2 AEROSPACE ENGINES 402 12.2.3
ACCESSORIES 403 12.3 AEROSPACE MATERIALS 403 12.4 COSTS, WEIGHT AND
PRECISION IN MACHINE TOOLS FOR AEROSPACE MACHINING 405 12.4.1 THE DRIVE
TO REDUCE AIRCRAFT COSTS 406 12.4.2 THE DRIVE TO REDUCE AIRCRAFT WEIGHT
407 12.4.3 THE DRIVE FOR AIRCRAFT COMPONENT PRECISION 407 12.5 MACHINE
TOOLS FOR AERONAUTICAL COMPONENTS 408 12.5.1 MACHINE TOOLS FOR MACHINING
AERONAUTICAL STRUCTURES... 409 12.5.2 MACHINE TOOLS FOR MACHINING ENGINE
COMPONENTS 413 12.5.3 MACHINE TOOLS FOR MACHINING ACCESSORIES AND
STRUCTURE FITTINGS 417 REFERENCES 419 13 MACHINE TOOLS FOR THE
AUTOMOTIVE INDUSTRY 421 CIRO A. RODRIGUEZ AND HORACIO AHUETT 13.1 WORLD
TRENDS IN AUTOMOTIVE PRODUCTION 421 13.1.1 THE ECONOMIC IMPACT OF THE
AUTOMOTIVE INDUSTRY 421 13.1.2 MACHINING PROCESSES IN AUTOMOTIVE
PRODUCTION 422 13.2 MANUFACTURING SYSTEM ARCHITECTURE: HIGH VOLUME
PRODUCTION VERSUS FLEXIBILITY 423 13.2.1 DEDICATED MACHINES 424 13.2.2
FLEXIBLE CELLS 427 13.2.3 HYBRID SYSTEMS 429 13.3 TECHNOLOGY TRENDS 433
REFERENCES 435 INDEX 437
|
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| id | DE-604.BV035880647 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T22:06:41Z |
| institution | BVB |
| isbn | 9781848003798 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-018738235 |
| oclc_num | 233935012 |
| open_access_boolean | |
| owner | DE-1050 |
| owner_facet | DE-1050 |
| physical | XXII, 442 S. Ill., graph. Darst 235 mm x 155 mm |
| publishDate | 2009 |
| publishDateSearch | 2009 |
| publishDateSort | 2009 |
| publisher | Springer |
| record_format | marc |
| spelling | Machine tools for high performance machining L. N. López de Lacalle ... (ed.) London Springer 2009 XXII, 442 S. Ill., graph. Darst 235 mm x 155 mm txt rdacontent n rdamedia nc rdacarrier Machine-tools López de Lacalle, L. N. Sonstige oth Erscheint auch als Online-Ausgabe 978-1-84800-380-4 GBV Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018738235&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Machine tools for high performance machining Machine-tools |
| title | Machine tools for high performance machining |
| title_auth | Machine tools for high performance machining |
| title_exact_search | Machine tools for high performance machining |
| title_full | Machine tools for high performance machining L. N. López de Lacalle ... (ed.) |
| title_fullStr | Machine tools for high performance machining L. N. López de Lacalle ... (ed.) |
| title_full_unstemmed | Machine tools for high performance machining L. N. López de Lacalle ... (ed.) |
| title_short | Machine tools for high performance machining |
| title_sort | machine tools for high performance machining |
| topic | Machine-tools |
| topic_facet | Machine-tools |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=018738235&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT lopezdelacalleln machinetoolsforhighperformancemachining |