Cutting tool technology: industrial handbook
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
London
Springer
2008
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XII, 599 S. Ill., graph. Darst. |
| ISBN: | 9781848002043 |
Internformat
MARC
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| 015 | |a 08,N06,1029 |2 dnb | ||
| 020 | |a 9781848002043 |c (hbk.) : GBP 100.00 |9 978-1-8480-0204-3 | ||
| 024 | 3 | |a 9781848002043 | |
| 028 | 5 | 2 | |a 10940389 |
| 035 | |a (OCoLC)226976112 | ||
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| 100 | 1 | |a Smith, Graham T. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Cutting tool technology |b industrial handbook |c Graham T. Smith |
| 264 | 1 | |a London |b Springer |c 2008 | |
| 300 | |a XII, 599 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 7 | |a Metallischer Werkstoff |2 swd | |
| 650 | 7 | |a Spanende Bearbeitung |2 swd | |
| 650 | 4 | |a Metal-cutting | |
| 650 | 4 | |a Metal-cutting tools | |
| 650 | 0 | 7 | |a Werkzeug |0 (DE-588)4065596-9 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Spanende Bearbeitung |0 (DE-588)4055957-9 |2 gnd |9 rswk-swf |
| 689 | 0 | 0 | |a Spanende Bearbeitung |0 (DE-588)4055957-9 |D s |
| 689 | 0 | 1 | |a Werkzeug |0 (DE-588)4065596-9 |D s |
| 689 | 0 | |5 DE-604 | |
| 776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe |z 978-1-84800-205-0 |
| 856 | 4 | 2 | |m Digitalisierung UB Bayreuth |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017172021&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
| 999 | |a oai:aleph.bib-bvb.de:BVB01-017172021 | ||
Datensatz im Suchindex
| _version_ | 1804138695105708032 |
|---|---|
| adam_text | Contents
1
Cutting
Tool
Matenals
................. 1 2.2
1.1
Cutting Technology
-
an Introduction
... 2
1.1.1
Rationalisation
................. 2
1.1.2
Consolidation
.................. 4
1.1.3
Optimisation
................... 4
1.2
The Evolution of Cutting Tool Materials
7
1.2.1
Plain Carbon Steels
............. 7
1.2.2
High-Speed Steels
.............. 7 2.3
1.2.3
Cemented Carbide
.............. 8 2.4
1.2.4
Classification of Cemented
2.5
Carbide Tool Grades
............ 12
1.2.5
Tool Coatings: Chemical
Vapour Deposition (CVD)
...... 14
1.2.6
Diamond-Like CVD Coatings
.. 14
1.2.7
Tool Coatings: Physical
Vapour Deposition
(
Ρ
VD) ......
17
1.2.8
Ceramics and Cermets
.......... 19
1.2.9
Cermets
-
Coated
.............. 23 2.6
1.2.10
Cubic Boron Nitride (CBN)
and Poly-crystalline Diamond
(PCD)
......................... 25 3
1.2.11
Natural Diamond
............... 29 3.1
2
Turning and Chip-breaking Technology
33
2.1
Cutting Tool Technology
................ 34
2.1.1
Turning
-
Basic Operations
..... 34
2.1.2
Turning
-
Rake and Clearance
Angles on Single-point Tools
— 34
2.1.3
Cutting Insert Edge Preparations
36
2.1.4
Tool Forces
-
Orthogonal
and Oblique
.................... 39
2.1.5
Plan Approach Angles
.......... 41
2.1.6
Cutting
Toolholder/
Insert
Selection
....................... 43
History of Machine Tool Development
and Some Pioneers in Metal Cutting
... 50
2.2.1
Concise Historical Perspective
of the Development of Machine
Tools
........................ 50
2.2.2
Pioneering Work in Metal
Cutting
-
a Brief
Resumé
...... 51
Chip-Development
................... 54
Tool Nose Radius
..................... 62
Chip-Breaking Technology
........... 66
2.5.1
Introduction to Chip-Breaking
66
2.5.2
The Principles of Chip-Breaking
68
2.5.3
Chip-Breakers
and Chip-Formers
............ 69
2.5.4
Helical Chip Formation
....... 71
2.5.5
Chip Morphology
............ 75
2.5.6
Chip-Breaker Wear
........... 79
Multi
-Functional Tooling
............. 79
Drilling and Associated Technologies
87
Drilling Technology
................. 88
3.1.1
Introduction to the Twist
Drills Development
........... 88
3.1.2
Twist Drill Fundamentals
..... 88
3.1.3
The Dynamics
of Twist Drilling Holes
........ 96
3.1.4
Indexable Drills
.............. 103
3.1.5
Counter-Boring/Trepanning
.. 107
3.1.6
Special-Purpose, or Customised
Drilling and Multi-Spindle
Drilling
...................... 110
3.1.7
Deep-Hole Drilling/
Gun-Drilling
................ 113
3.1.8
Double-Tube Ejector/
Single-Tube System Drills
..... 115
3.1.9
Deep-Hole Drilling
-
Cutting Forces and Power
..... 117
3.2
Boring Tool Technology
-
Introduction
117
3.2.1
Single-Point Boring Tooling
... 118
3.2.2
Boring Bar Selection of:
Toolholders, Inserts
and Cutting Parameters
....... 122
3.2.3
Multiple-Boring Tools
........ 124
3.2.4
Boring Bar Damping
......... 126
3.2.5
Active-suppression
of Vibrations
................. 127
3.2.6
Hard-part Machining,
Using Boring Bars
............ 128
3.3
Reaming Technology
-
Introduction
.. 133
3.3.1
Reaming
-
Correction
of Hole s Roundness Profiles
... 135
3.3.2
Radially-Adjustable
Machine Reamers
............. 139
3.3.3
Reaming
-
Problems
and Their Remedies
........... 142
3.4
Other Hole-Modification Processes
___ 142
4
Milling Cutters
and Associated Technologies
......... 149
4.1
Milling
-
an Introduction
............. 150
4.1.1
Basic Milling Operations
...... 151
4.1.2
Milling Cutter Geometry
-
Insert
Axial and Radial Rake Angles
155
4.1.3
Milling Cutter
-
Approach
Angles
....................... 158
4.1.4
Face-Milling Engagement
-
Angles and Insert Density
..... 160
4.1.5
Peripheral Milling Cutter
Approach Angles
-
Their Affect on Chip Thickness
163
4.1.6
Spindle Camber/Tilt
-
when Face-Milling
............ 166
4.2
Pocketing, Closed-Angle Faces,
Thin-Walled and Thin-Based
Milling Strategies
..................... 169
4.3
Rotary and Frustum-Based Milling
Cutters
-
Design and Operation
....... 172
4.4
Customised Milling Cutter Tooling
___ 177
4.5
Mill/Turn Operations
................. 177
5
Threading Technologies
............. 181
5.1
Threads
............................. 182
5.2
Hand and Machine Taps
.............. 182
5.3
Fluteless Taps
........................ 189
5.4
Threading Dies
....................... 189
5.5
Thread Turning
-
Introduction
........ 191
5.5.1
Radial Infeed Techniques
..... 193
5.5.2
Thread Helix Angles,
for Single-Multi-Start Threads
195
5.5.3
Threading Insert Inclination
... 195
5.5.4
Thread Profile Generation
..... 198
5.5.5
Threading Turning
-
Cutting Data and Other
Important Factors
............ 200
5.6
Thread Milling
....................... 203
5.7
Thread Rolling
-
Introduction
........ 206
5.7.1
Thread Rolling Techniques
... 209
6
Modular Tooling
and Tool Management
............... 211
6.1
Modular Quick-Change Tooling
....... 212
6.2
Tooling Requirements
for Turning Centres
.................. 216
6.3
Machining and Turning Centre Modular
Quick-Change Tooling
............... 221
6.4
Balanced Modular Tooling
-
for High Rotational Speeds
............ 230
6.5
Tool Management
.................... 233
6.5.1
The Tool Management
Infrastructure
................ 238
6.5.2
Creating a Tool Management
and Document Database
...... 240
6.5.3
Overall Benefits of a Tool
Management System
.......... 244
6.5.4
Tool Presetting Equipment
and Techniques for
Measuring Tools
.............. 245
6.5.5
Tool Store and its Presetting
Facility
-
a Typical System
___ 261
6.5.6
Computerised-Tool
Management
-
a Practical Case
for Stand-alone Machine Tools
264
7
Machinability and Surface
Integrity
............................. 269
7.1
Machinability
........................ 270
7.1.1
Design of Machinability
Tests and Experimental
Testing Programmes
.......... 270
7.2
Machined Roundness
................ 285
7.2.1
Turned Roundness
-
Harmonics and Geometries
... 291
7.3
Chatter in Machining Operations
..... 294
7.3.1 Chatter and Chip Formation -
Significant Factors Influencing
its Generation
................ 297
7.3.2
Chatter
-
Important Factors
Affecting its Generation
....... 297
7.3.3
Stability Lobe Diagrams
....... 300
7.4
Milled Roundness
-
Interpolated
Diameters
........................... 301
7.5
Machined Surface Texture
............ 305
7.5.1
Parameters for Machined
Surface Evaluation
............ 308
7.5.2
Machined Surface Topography
317
7.5.3
Manufacturing Process
Envelopes
.................... 324
7.5.4
Ternary Manufacturing
Envelopes (TME s)
............ 326
7.6
Machining Temperatures
............. 326
7.6.1
Finite Element Method
(FEM)
....................... 328
7.7
Tool Wear and Life
................... 330
7.7.1
Tool Wear
.................... 331
7.7.2
Tool Life
..................... 337
7.7.3
Return on the Investment
(ROI)
342
7.8
Cutting Force
Dynamometry
.......... 343
7.9
Machining Modelling and Simulation
350
7.10
Surface Integrity of Machined
Components
-
Introduction
.......... 360
7.10.1
Residual Stresses
in Machined Surfaces
......... 360
8
Cutting Fluids
....................... 381
8.1
Historical Development
of Cutting Fluids
..................... 382
8.2
Primary Functions of a Cutting Fluid
.. 383
8.3
High-Pressure Jet-Assisted Coolant
Delivery
............................. 383
8.4
Types of Cutting Fluid
................ 387
8.4.1
Mineral Oil, Synthetic,
or Semi-Synthetic Lubricant?
.. 392
8.4.2
Aqueous-Based Cutting Fluids
395
8.4.3
Water Quality
................ 397
8.5
Cutting Fluid Classification
-
According
to Composition
...................... 398
8.6
Computer-Aided Product Development
398
8.6.1
Cutting Fluid
-
Quality Control
404
8.7
Selecting the Correct Cutting Fluid
.... 407
8.7.1
Factors Affecting Choice
...... 407
8.7.2
Selection Procedure
........... 408
8.8
Care, Handling, Control and Usage
-
of Cutting Fluids
.....................
409
8.8.1
Product Mixing
-
Preparation
of a Aqueous-Based Cutting
Fluids
........................ 410
8.8.2
Monitoring, Maintenance
and Testing of Cutting Fluid
-
in Use
........................ 411
8.9
Multi-Functional Fluids
.............. 417
8.10
Disposal of Cutting Fluids
............ 417
8.11
Health and Safety Factors
-
Concerning
Cutting Fluid Operation and Usage
.... 418
8.11.1
Cutting Fluid-Based
Health Issues
................. 420
8.12
Fluid Machining Strategies: Dry;
Near-Dry; or Wet
.................... 425
8.12.1
Wet-and Dry-Machining
-
the Issues and Concerns
....... 425
8.12.2
Near-Dry Machining
......... 426
9
Machining and Monitoring Strategies
431
9.1
High Speed Machining (HSM)
........ 432
9.1.1
HSM Machine Tool Design
Considerations
............... 434
9.2
HSM Dynamics
-
Acceleration
and Deceleration
..................... 445
9.2.1
HSM Dynamics
-
Servo-Lag
.. 446
9.2.2
Effect of Servo-lag
and Gain on Corner Milling
... 448
9.2.3
Effect of Servo-Lag and Gain
Whilst Generating Circular
Paths
........................ 448
9.2.4
CNC Processing Speed
........ 449
9.3
HSM
-
with Non-Orthogonal Machine
Tools and Robots
..................... 451
9.4
HSM
-
Toolholders/Chucks
........... 458
9.4.1
Toolshank Design
and Gripping Pressures
....... 458
9.4.2 Toolholder
Design
and Spindle Taper
............ 465
9.5
Dynamic Balance of
Toolholding
Assemblies
........................... 467
9.5.1
HSM-Problem of Tool Balance
469
9.5.2
HSM
-
Dynamic Balancing
Machine Application
.......... 472
9.6
HSM
-
Research Applications
......... 474
9.6.1
Ultra-High Speed: Face-Milling
Design and Development
..... 474
9.6.2
Ultra-High Speed:
Turning Operations
........... 480
9.6.3
Ultra-High Speed: Trepanning
Operations
................... 484
9.6.4
Artefact
Stereometry:
for Dynamic Machine Tool
Comparative Assessments
..... 486
9.7
HSM: Rotating
Dynamometry
........ 493
9.8
Complex Machining:
of Sculptured Surfaces
................ 496
9.8.1
Utilising the Correct Tool
for Profiling: Roughing
and Finishing
................. 496
9.8.2
Die-Cavity Machining
-
Retained Stock
............... 498
9.8.3
Sculptured Surface Machining
-
with NURBS
................. 502
9.8.4
Sculptured Surface Machining
-
Cutter Simulation
............. 505
9.9
Hard-Part Machining
................ 507
9.9.1
Hard-Part Turning
............ 508
9.9.2
Hard-Part Milling
............ 511
9.10
Ultra-Precision Machining
............ 516
9.10.1
Micro-Tooling
................ 518
9.10.2
Micro-Machine Tools
......... 525
9.10.3
Nano-Machining
and Machine Tools
........... 526
9.11
Machine Tool Monitoring Techniques
531
9.11.1
Cutting Tool Condition
Monitoring
.................. 531
9.11.2
Adaptive Control and Machine
Tool Optimisation
............ 535
9.11.3
Artificial Intelligence:
AI
and Neural Network
Integration
................... 538
9.11.4
Tool Monitoring Techniques
-
a Case-Study
................ 538
Appendix
................................. 549
About the Author
......................... 587
Subject Index
............................. 589
|
| any_adam_object | 1 |
| author | Smith, Graham T. |
| author_facet | Smith, Graham T. |
| author_role | aut |
| author_sort | Smith, Graham T. |
| author_variant | g t s gt gts |
| building | Verbundindex |
| bvnumber | BV035368087 |
| callnumber-first | T - Technology |
| callnumber-label | TJ1185 |
| callnumber-raw | TJ1185 |
| callnumber-search | TJ1185 |
| callnumber-sort | TJ 41185 |
| callnumber-subject | TJ - Mechanical Engineering and Machinery |
| classification_rvk | ZM 8310 |
| ctrlnum | (OCoLC)226976112 (DE-599)BVBBV035368087 |
| dewey-full | 671.35 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.35 |
| dewey-search | 671.35 |
| dewey-sort | 3671.35 |
| dewey-tens | 670 - Manufacturing |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV035368087 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T21:32:16Z |
| institution | BVB |
| isbn | 9781848002043 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017172021 |
| oclc_num | 226976112 |
| open_access_boolean | |
| owner | DE-703 DE-573 |
| owner_facet | DE-703 DE-573 |
| physical | XII, 599 S. Ill., graph. Darst. |
| publishDate | 2008 |
| publishDateSearch | 2008 |
| publishDateSort | 2008 |
| publisher | Springer |
| record_format | marc |
| spelling | Smith, Graham T. Verfasser aut Cutting tool technology industrial handbook Graham T. Smith London Springer 2008 XII, 599 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Metallischer Werkstoff swd Spanende Bearbeitung swd Metal-cutting Metal-cutting tools Werkzeug (DE-588)4065596-9 gnd rswk-swf Spanende Bearbeitung (DE-588)4055957-9 gnd rswk-swf Spanende Bearbeitung (DE-588)4055957-9 s Werkzeug (DE-588)4065596-9 s DE-604 Erscheint auch als Online-Ausgabe 978-1-84800-205-0 Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017172021&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Smith, Graham T. Cutting tool technology industrial handbook Metallischer Werkstoff swd Spanende Bearbeitung swd Metal-cutting Metal-cutting tools Werkzeug (DE-588)4065596-9 gnd Spanende Bearbeitung (DE-588)4055957-9 gnd |
| subject_GND | (DE-588)4065596-9 (DE-588)4055957-9 |
| title | Cutting tool technology industrial handbook |
| title_auth | Cutting tool technology industrial handbook |
| title_exact_search | Cutting tool technology industrial handbook |
| title_full | Cutting tool technology industrial handbook Graham T. Smith |
| title_fullStr | Cutting tool technology industrial handbook Graham T. Smith |
| title_full_unstemmed | Cutting tool technology industrial handbook Graham T. Smith |
| title_short | Cutting tool technology |
| title_sort | cutting tool technology industrial handbook |
| title_sub | industrial handbook |
| topic | Metallischer Werkstoff swd Spanende Bearbeitung swd Metal-cutting Metal-cutting tools Werkzeug (DE-588)4065596-9 gnd Spanende Bearbeitung (DE-588)4055957-9 gnd |
| topic_facet | Metallischer Werkstoff Spanende Bearbeitung Metal-cutting Metal-cutting tools Werkzeug |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017172021&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT smithgrahamt cuttingtooltechnologyindustrialhandbook |