Physical metallurgy of direct chill casting of aluminum alloys:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Boca Raton, FL [u.a.]
Taylor & Francis
2008
|
| Schriftenreihe: | Advances in metallic alloys
6 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | Includes bibliographical references and index |
| Beschreibung: | xix, 301 p. ill. |
| ISBN: | 9781420062816 1420062816 |
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| 100 | 1 | |a Eskin, Dmitry G. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Physical metallurgy of direct chill casting of aluminum alloys |c Dmitry G. Eskin |
| 264 | 1 | |a Boca Raton, FL [u.a.] |b Taylor & Francis |c 2008 | |
| 300 | |a xix, 301 p. |b ill. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Advances in metallic alloys |v 6 | |
| 500 | |a Includes bibliographical references and index | ||
| 650 | 4 | |a Aluminum alloys |x Metallurgy | |
| 650 | 4 | |a Aluminum founding | |
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| 689 | 0 | 1 | |a Metallurgie |0 (DE-588)4074756-6 |D s |
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| 830 | 0 | |a Advances in metallic alloys |v 6 |w (DE-604)BV014675233 |9 6 | |
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Datensatz im Suchindex
| _version_ | 1804138085002248192 |
|---|---|
| adam_text | Contents
List of Symbols and Abbreviations
............................................................xi
Preface
.........................................................................................................xv
Author
........................................................................................................xix
1
Direct Chill Casting: Development of the Technology
.................1
References
.....................................................................................................17
2
Solidification of Aluminum Alloys
...............................................19
2.1
Effect of Cooling Rate and Melt Temperature
on Solidification of Aluminum Alloys
............................................19
2.2
Microsegregation in Aluminum Alloys
..........................................28
2.3
Solidification Reactions and Phase Composition
...........................43
2.3.1
Commercial Aluminum
........................................................43
2.3.2
Wrought Alloys with Manganese (3XXX Series)
................46
2.3.3
Al-Mg-Si Wrought Alloys (6XXX Series)
............................47
2.3.4
Al-Mg-Si-Cu Wrought Alloys
(6XXX and 2XXX Series)
........................................................50
2.3.5
Al-Mg-Mn Wrought Alloys (5XXX Series)
.........................51
2.3.6 Al-Cu-Mn (Mg,
Si, Ni)
Wrought Alloys
(2XXX Series)
...........................................................................54
2.3.7
Al-Mg-Zn-iCu) Wrought Alloys (7XXX Series)
...............55
2.3.8
Wrought Alloys Containing Lithium
..................................56
2.3.8.1
Al-Cu-Li Commercial Alloys
...............................56
2.3.8.2
Al-Li-Mg Commercial Alloys
..............................57
2.3.8.3
Al-Li-Cu-Mg Commercial Alloys
......................57
2.4
Effect of Alloy Composition on Structure Formation:
Grain Refinement
................................................................................59
2.4.1
Mechanisms of Grain Refinement
........................................59
2.4.2
Al-Sc-Zr Phase Diagram
......................................................68
2.4.3
Al-Ti-B Phase Diagram
........................................................70
2.4.4
Al-Ti-C Phase Diagram
.......................................................71
References
.....................................................................................................75
3
Solidification Patterns and Structure Formation
during Direct Chill Casting
............................................................79
3.1
Shape and Dimensions of the Billet Sump
......................................79
3.2
Solidification Rate and Cooling Rate
during DC Casting
.............................................................................91
3.3
Effects of Process Parameters on the Formation
of Grain Structure
.............................................................................101
pii
viii Contents
3.4
Effect
of Process Parameters on the Amount of
Nonequilibrium Eutectics
...............................................................
Ill
3.5
Effect of Process Parameters and Alloy Composition
on the Occurrence of Some Casting Defects
................................115
References
...................................................................................................122
4
Macrosegregation
...........................................................................125
4.1
Mechanisms of Macrosegregation
.................................................125
4.1.1
Historic Overview
................................................................125
4.1.2
Permeability
...........................................................................132
4.1.3
Convection-Driven Macrosegregation
..............................136
4.1.4
Shrinkage-Driven Macrosegregation
................................141
4.1.5
Floating Grains and Macrosegregation
.............................145
4.1.6
Deformation-Driven Macrosegregation
............................151
4.2
Effects of Process Parameters on Macrosegregation
during DC Casting
...........................................................................152
4.2.1
Effect of Casting Speed on Macrosegregation
during DC Casting
...............................................................152
4.2.2
Effect of Melt Temperature on Macrosegregation
during DC Casting
...............................................................159
4.2.3
Dimensions of the Billet: Scaling Rule of
Macrosegregation
.................................................................159
4.2.4
Effect of Forced Convection on Macrosegregation
during DC Casting
...............................................................169
4.3
Effect of Composition on Macrosegregation:
Macrosegregation in Commercial Aluminum Alloys
................170
References
...................................................................................................179
5
Hot Tearing...
...................................................................................183
5.1
Thermal Contraction during Solidification
..................................185
5.2
Mechanical Properties of Semi-Solid Alloys
................................200
5.2.1
Testing Techniques
...............................................................200
5.2.2
Strength Properties of Aluminum Alloys
in the Semi-Solid State
.........................................................205
5.2.3
Ductility of Aluminum Alloys
in the Semi-Solid State
.........................................................208
5.3
Mechanisms and Criteria for Hot Tearing
....................................216
5.3.1
Historic Overview of Hot Tearing Research
and Suggested Mechanisms
................................................216
5.3.2
Hot Tearing Criteria
.............................................................225
5.3.2.1
Stress-Based Criteria
.............................................225
5.3.2.2
Strain-Based Criteria
.............................................229
5.3.2.3
Strain Rate-Based Criteria
....................................231
5.3.2.4
Criteria Based on Other Principles
......................234
Contents ix
5.3.3 Application
of Hot Tearing Criteria
to DC Casting of Aluminum Alloys
..................................236
5.3.4
Quest for a New Hot Tearing Criterion
.............................240
5.4.
Effects of Process Parameters on Hot Tearing
during DC Casting
...........................................................................245
5.4.1
Thermo-Mechanical Behavior of a DC-Cast
Billet (Ingot)
...........................................................................246
5.4.2
Effects of Composition and Casting Speed
on Hot Tearing during DC Casting
...................................251
5.4.3
Effect of Melt Temperature on Hot Tearing
during DC Casting
...............................................................259
5.4.4
Structural Features Associated with Hot
Tearing in DC Casting
.........................................................262
References
...................................................................................................269
Concluding Remarks
...............................................................................275
Subject Index
.............................................................................................289
|
| adam_txt |
Contents
List of Symbols and Abbreviations
.xi
Preface
.xv
Author
.xix
1
Direct Chill Casting: Development of the Technology
.1
References
.17
2
Solidification of Aluminum Alloys
.19
2.1
Effect of Cooling Rate and Melt Temperature
on Solidification of Aluminum Alloys
.19
2.2
Microsegregation in Aluminum Alloys
.28
2.3
Solidification Reactions and Phase Composition
.43
2.3.1
Commercial Aluminum
.43
2.3.2
Wrought Alloys with Manganese (3XXX Series)
.46
2.3.3
Al-Mg-Si Wrought Alloys (6XXX Series)
.47
2.3.4
Al-Mg-Si-Cu Wrought Alloys
(6XXX and 2XXX Series)
.50
2.3.5
Al-Mg-Mn Wrought Alloys (5XXX Series)
.51
2.3.6 Al-Cu-Mn (Mg,
Si, Ni)
Wrought Alloys
(2XXX Series)
.54
2.3.7
Al-Mg-Zn-iCu) Wrought Alloys (7XXX Series)
.55
2.3.8
Wrought Alloys Containing Lithium
.56
2.3.8.1
Al-Cu-Li Commercial Alloys
.56
2.3.8.2
Al-Li-Mg Commercial Alloys
.57
2.3.8.3
Al-Li-Cu-Mg Commercial Alloys
.57
2.4
Effect of Alloy Composition on Structure Formation:
Grain Refinement
.59
2.4.1
Mechanisms of Grain Refinement
.59
2.4.2
Al-Sc-Zr Phase Diagram
.68
2.4.3
Al-Ti-B Phase Diagram
.70
2.4.4
Al-Ti-C Phase Diagram
.71
References
.75
3
Solidification Patterns and Structure Formation
during Direct Chill Casting
.79
3.1
Shape and Dimensions of the Billet Sump
.79
3.2
Solidification Rate and Cooling Rate
during DC Casting
.91
3.3
Effects of Process Parameters on the Formation
of Grain Structure
.101
pii
viii Contents
3.4
Effect
of Process Parameters on the Amount of
Nonequilibrium Eutectics
.
Ill
3.5
Effect of Process Parameters and Alloy Composition
on the Occurrence of Some Casting Defects
.115
References
.122
4
Macrosegregation
.125
4.1
Mechanisms of Macrosegregation
.125
4.1.1
Historic Overview
.125
4.1.2
Permeability
.132
4.1.3
Convection-Driven Macrosegregation
.136
4.1.4
Shrinkage-Driven Macrosegregation
.141
4.1.5
Floating Grains and Macrosegregation
.145
4.1.6
Deformation-Driven Macrosegregation
.151
4.2
Effects of Process Parameters on Macrosegregation
during DC Casting
.152
4.2.1
Effect of Casting Speed on Macrosegregation
during DC Casting
.152
4.2.2
Effect of Melt Temperature on Macrosegregation
during DC Casting
.159
4.2.3
Dimensions of the Billet: Scaling Rule of
Macrosegregation
.159
4.2.4
Effect of Forced Convection on Macrosegregation
during DC Casting
.169
4.3
Effect of Composition on Macrosegregation:
Macrosegregation in Commercial Aluminum Alloys
.170
References
.179
5
Hot Tearing.
.183
5.1
Thermal Contraction during Solidification
.185
5.2
Mechanical Properties of Semi-Solid Alloys
.200
5.2.1
Testing Techniques
.200
5.2.2
Strength Properties of Aluminum Alloys
in the Semi-Solid State
.205
5.2.3
Ductility of Aluminum Alloys
in the Semi-Solid State
.208
5.3
Mechanisms and Criteria for Hot Tearing
.216
5.3.1
Historic Overview of Hot Tearing Research
and Suggested Mechanisms
.216
5.3.2
Hot Tearing Criteria
.225
5.3.2.1
Stress-Based Criteria
.225
5.3.2.2
Strain-Based Criteria
.229
5.3.2.3
Strain Rate-Based Criteria
.231
5.3.2.4
Criteria Based on Other Principles
.234
Contents ix
5.3.3 Application
of Hot Tearing Criteria
to DC Casting of Aluminum Alloys
.236
5.3.4
Quest for a New Hot Tearing Criterion
.240
5.4.
Effects of Process Parameters on Hot Tearing
during DC Casting
.245
5.4.1
Thermo-Mechanical Behavior of a DC-Cast
Billet (Ingot)
.246
5.4.2
Effects of Composition and Casting Speed
on Hot Tearing during DC Casting
.251
5.4.3
Effect of Melt Temperature on Hot Tearing
during DC Casting
.259
5.4.4
Structural Features Associated with Hot
Tearing in DC Casting
.262
References
.269
Concluding Remarks
.275
Subject Index
.289 |
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| id | DE-604.BV035111949 |
| illustrated | Illustrated |
| index_date | 2024-07-02T22:17:52Z |
| indexdate | 2024-07-09T21:22:34Z |
| institution | BVB |
| isbn | 9781420062816 1420062816 |
| language | English |
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| owner_facet | DE-703 |
| physical | xix, 301 p. ill. |
| publishDate | 2008 |
| publishDateSearch | 2008 |
| publishDateSort | 2008 |
| publisher | Taylor & Francis |
| record_format | marc |
| series | Advances in metallic alloys |
| series2 | Advances in metallic alloys |
| spelling | Eskin, Dmitry G. Verfasser aut Physical metallurgy of direct chill casting of aluminum alloys Dmitry G. Eskin Boca Raton, FL [u.a.] Taylor & Francis 2008 xix, 301 p. ill. txt rdacontent n rdamedia nc rdacarrier Advances in metallic alloys 6 Includes bibliographical references and index Aluminum alloys Metallurgy Aluminum founding Metallurgie (DE-588)4074756-6 gnd rswk-swf Aluminiumlegierung (DE-588)4001586-5 gnd rswk-swf Aluminiumlegierung (DE-588)4001586-5 s Metallurgie (DE-588)4074756-6 s DE-604 Advances in metallic alloys 6 (DE-604)BV014675233 6 Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016779761&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Eskin, Dmitry G. Physical metallurgy of direct chill casting of aluminum alloys Advances in metallic alloys Aluminum alloys Metallurgy Aluminum founding Metallurgie (DE-588)4074756-6 gnd Aluminiumlegierung (DE-588)4001586-5 gnd |
| subject_GND | (DE-588)4074756-6 (DE-588)4001586-5 |
| title | Physical metallurgy of direct chill casting of aluminum alloys |
| title_auth | Physical metallurgy of direct chill casting of aluminum alloys |
| title_exact_search | Physical metallurgy of direct chill casting of aluminum alloys |
| title_exact_search_txtP | Physical metallurgy of direct chill casting of aluminum alloys |
| title_full | Physical metallurgy of direct chill casting of aluminum alloys Dmitry G. Eskin |
| title_fullStr | Physical metallurgy of direct chill casting of aluminum alloys Dmitry G. Eskin |
| title_full_unstemmed | Physical metallurgy of direct chill casting of aluminum alloys Dmitry G. Eskin |
| title_short | Physical metallurgy of direct chill casting of aluminum alloys |
| title_sort | physical metallurgy of direct chill casting of aluminum alloys |
| topic | Aluminum alloys Metallurgy Aluminum founding Metallurgie (DE-588)4074756-6 gnd Aluminiumlegierung (DE-588)4001586-5 gnd |
| topic_facet | Aluminum alloys Metallurgy Aluminum founding Metallurgie Aluminiumlegierung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016779761&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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