Grinding technology: theory and applications of machining with abrasives
Gespeichert in:
| Hauptverfasser: | , |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
New York, NY
Industrial Press
2008
|
| Ausgabe: | 2. ed. |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XII, 372 S. Ill., graph. Darst. |
| ISBN: | 9780831132477 |
Internformat
MARC
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| 007 | t | ||
| 008 | 081021s2008 ad|| |||| 00||| eng d | ||
| 020 | |a 9780831132477 |9 978-0-8311-3247-7 | ||
| 035 | |a (OCoLC)77708297 | ||
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| 100 | 1 | |a Malkin, Stephen |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Grinding technology |b theory and applications of machining with abrasives |c Steven Malkin ; Changsheng Guo |
| 250 | |a 2. ed. | ||
| 264 | 1 | |a New York, NY |b Industrial Press |c 2008 | |
| 300 | |a XII, 372 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 0 | |a Grinding and polishing | |
| 650 | 4 | |a Grinding and polishing | |
| 650 | 0 | 7 | |a Schleifen |0 (DE-588)4128669-8 |2 gnd |9 rswk-swf |
| 689 | 0 | 0 | |a Schleifen |0 (DE-588)4128669-8 |D s |
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| 700 | 1 | |a Guo, Changcheng |e Verfasser |4 aut | |
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| 999 | |a oai:aleph.bib-bvb.de:BVB01-016778574 | ||
Datensatz im Suchindex
| _version_ | 1804138083222814720 |
|---|---|
| adam_text | Table
of
Contents
Preface vii
Preface to the First Edition
ix
1.
Introduction
1
/./
The Grinding Process
1
1.2
Historical Development of the Grinding Process
3
1.3
Contents of this Book
7
2.
Grinding Wheels: Composition and Properties
11
2.1
Introduction
11
2.2
Grinding Wheel Specification: Conventional Abrasives
12
2.3
Grinding Wheel Specification: Superabrasives
17
2.4
Conventional Abrasive Materials
19
2.5
Superabrasive Materials
25
2.6
Bond Materials
26
2.7
Vitrified Wheel Composition and Phase Diagrams
31
2.8
Grinding Wheel Testing
34
3.
Grinding Geometry and Kinematics
43
3.1
Introduction
43
3.2
Geometrical Wheel-Workpiece Contact Length
44
3.3
Cutting Path
47
3.4
Maximum Cutting Depth (Undeformed Chip Thickness)
54
3.5
Undeformed Chip Thickness-Continuity Analysis
59
3.6
Non-Uniform Wheel Topography
60
3.7
Traverse Grinding
65
3.8
Profile (Form), Angle, and Helical-Groove Grinding
67
3.9
Grinding Operations with Total Conformity
74
4.
Wheel Truing, Dressing, and Topography
81
4.1
Introduction
81
4.2
Dressing of Conventional Wheels
82
4.3
Truing and Dressing of Superabrasive Wheels
84
4.4
Generation of Wheel Topography-Conventional Wheels
88
4.5
Generation of Wheel Topography
-
Superabrasives
95
4.6
Measurement of Wheel Topography
98
4.6.1
Profilometry methods
98
4.6.2
Imprint methods
100
4.6.3
Scratch methods
102
4.6.4
Dynamometer and thermocouple methods
104
4.6.5
Microscopic methods
105
iv
Table of Contents
5.
Grinding Mechanisms
115
5.1
Introducüon
115
5.2
Grinding Debris (Swarf)
116
5.3
Grinding Forces, Power, and Specific Energy
118
5.4
Grinding Mechanisms: Conventional Abrasives
120
5.4.1
Size effect and energy considerations
120
5.4.2
Sliding forces and energy
121
5.4.3
Plowing and chip-formation energies
127
5.5
Grinding Mechanisms: CBN Wheels
134
5.6
Creep-Feed Grinding
141
5.7
Controlled-Force Grinding
142
5.«
Heavy-Duty Grinding
147
5.9
Empirical Relationships
152
6.
Thermal Aspects: Conventional Grinding
157
6.1
Introduction
157
6.2
Heat Transfer Analysis: Plunge Grinding
159
6.3
Thermal Damage
169
6.3.1
Workpiece burn
170
6.3.2
Tempering and Rehardening
173
6.3.3
Residual stresses
176
6.4
Face Grinding
179
6.5
Abrasive Cut-Off
181
7.
Thermal Aspects: Creep-Feed Grinding
189
7.1
Introduction
189
7.2
Workpiece Temperature and Burnout
192
7.3
Energy Partition: Simple Model for Creep-Feed Grinding
194
7.4
Energy Partition: Variation along the Grinding Zone
196
7.5
Energy Partition: Single Grain Model
201
7.6
Transient Temperature
203
7.7
Thermal Comparison: Regular and Creep-Feed Grinding
209
8.
Thermal Aspects: Grinding with CBN Abrasives
215
8.1
Introduction
215
8.2
Vitrified CBN Wheeh
216
8.3
Electroplated CBN Wheels
219
8.4
High Efficiency Deep Grinding (HEDG)
224
9.
Fluid Flow in Grinding
231
9.1
Introduction
231
9.2
Fluid Flow through Grinding Zone:Flood
Application
232
9.3
Fluid Flow through the Grinding Zone: Creep-Feed Grinding
236
9.4
Analysis of Useful Flow Rate through the Grinding Zone
238
9.5
Measurement of Hydrodynamic Forces
242
9.6
Analysis of Hydrodynamic Forces
248
10.2
Ground Surface Morphology
10.3
Surface Texture and Tolerance
10.4
Ideal Surface Roughness
10.5
Empirical Roughness Behavior
11.
Wheel Wear and Lubrication
11.1
Introduction
11.2
Quantifying Wheel Wear
11.3
Wheel-Wear Mechanisms
11.4
Analysis of Wheel Wear
11.5
Attritious Wear and Grinding Chemistry
11.6
Grinding Fluids and Lubrication
11.7
Evaluating Wheel Performance
Table of Contents V
10.
Surface Roughness
257
10.1
Introduction
257
258
260
265
272
285
285
286
289
294
301
304
308
12.
Grinding Deflections: Grinding Cycles, Inaccuracies, and Vibrations
315
12.1
Introduction
315
12.2
Continuous Infeed Analysis
315
12.3
Grinding Cycle Behavior
319
12.4
Discrete Infeed Analysis
321
12.5
Inaccuracies and Elastic Deflections
326
12.6
Accelerated Spark-In and Spark-Out
327
12.7
Grinding Vibrations
331
12.8
Vibration Suppression
335
13.
Simulation, Optimization, and Intelligent Control
339
13.1
Introduction
339
13.2
Original Simulation Software for Cylindrical Grinding
340
13.3
GrindSim©: Simulation, Calibration, and Optimization
of Cylindrical Grinding
345
13.4
Simulation of Creep-Feed Form Grinding
353
13.4.1
Simulation
356
13.4.2
Calibration
358
13.4.3
Optimization and Process Monitoring
359
13.5
Machine Tool Control
361
Index
369
|
| adam_txt |
Table
of
Contents
Preface vii
Preface to the First Edition
ix
1.
Introduction
1
/./
The Grinding Process
1
1.2
Historical Development of the Grinding Process
3
1.3
Contents of this Book
7
2.
Grinding Wheels: Composition and Properties
11
2.1
Introduction
11
2.2
Grinding Wheel Specification: Conventional Abrasives
12
2.3
Grinding Wheel Specification: Superabrasives
17
2.4
Conventional Abrasive Materials
19
2.5
Superabrasive Materials
25
2.6
Bond Materials
26
2.7
Vitrified Wheel Composition and Phase Diagrams
31
2.8
Grinding Wheel Testing
34
3.
Grinding Geometry and Kinematics
43
3.1
Introduction
43
3.2
Geometrical Wheel-Workpiece Contact Length
44
3.3
Cutting Path
47
3.4
Maximum Cutting Depth (Undeformed Chip Thickness)
54
3.5
Undeformed Chip Thickness-Continuity Analysis
59
3.6
Non-Uniform Wheel Topography
60
3.7
Traverse Grinding
65
3.8
Profile (Form), Angle, and Helical-Groove Grinding
67
3.9
Grinding Operations with Total Conformity
74
4.
Wheel Truing, Dressing, and Topography
81
4.1
Introduction
81
4.2
Dressing of Conventional Wheels
82
4.3
Truing and Dressing of Superabrasive Wheels
84
4.4
Generation of Wheel Topography-Conventional Wheels
88
4.5
Generation of Wheel Topography
-
Superabrasives
95
4.6
Measurement of Wheel Topography
98
4.6.1
Profilometry methods
98
4.6.2
Imprint methods
100
4.6.3
Scratch methods
102
4.6.4
Dynamometer and thermocouple methods
104
4.6.5
Microscopic methods
105
iv
Table of Contents
5.
Grinding Mechanisms
115
5.1
Introducüon
115
5.2
Grinding Debris (Swarf)
116
5.3
Grinding Forces, Power, and Specific Energy
118
5.4
Grinding Mechanisms: Conventional Abrasives
120
5.4.1
Size effect and energy considerations
120
5.4.2
Sliding forces and energy
121
5.4.3
Plowing and chip-formation energies
127
5.5
Grinding Mechanisms: CBN Wheels
134
5.6
Creep-Feed Grinding
141
5.7
Controlled-Force Grinding
142
5.«
Heavy-Duty Grinding
147
5.9
Empirical Relationships
152
6.
Thermal Aspects: Conventional Grinding
157
6.1
Introduction
157
6.2
Heat Transfer Analysis: Plunge Grinding
159
6.3
Thermal Damage
169
6.3.1
Workpiece burn
170
6.3.2
Tempering and Rehardening
173
6.3.3
Residual stresses
176
6.4
Face Grinding
179
6.5
Abrasive Cut-Off
181
7.
Thermal Aspects: Creep-Feed Grinding
189
7.1
Introduction
189
7.2
Workpiece Temperature and Burnout
192
7.3
Energy Partition: Simple Model for Creep-Feed Grinding
194
7.4
Energy Partition: Variation along the Grinding Zone
196
7.5
Energy Partition: Single Grain Model
201
7.6
Transient Temperature
203
7.7
Thermal Comparison: Regular and Creep-Feed Grinding
209
8.
Thermal Aspects: Grinding with CBN Abrasives
215
8.1
Introduction
215
8.2
Vitrified CBN Wheeh
216
8.3
Electroplated CBN Wheels
219
8.4
High Efficiency Deep Grinding (HEDG)
224
9.
Fluid Flow in Grinding
231
9.1
Introduction
231
9.2
Fluid Flow through Grinding Zone:Flood
Application
232
9.3
Fluid Flow through the Grinding Zone: Creep-Feed Grinding
236
9.4
Analysis of Useful Flow Rate through the Grinding Zone
238
9.5
Measurement of Hydrodynamic Forces
242
9.6
Analysis of Hydrodynamic Forces
248
10.2
Ground Surface Morphology
10.3
Surface Texture and Tolerance
10.4
Ideal Surface Roughness
10.5
Empirical Roughness Behavior
11.
Wheel Wear and Lubrication
11.1
Introduction
11.2
Quantifying Wheel Wear
11.3
Wheel-Wear Mechanisms
11.4
Analysis of Wheel Wear
11.5
Attritious Wear and Grinding Chemistry
11.6
Grinding Fluids and Lubrication
11.7
Evaluating Wheel Performance
Table of Contents V
10.
Surface Roughness
257
10.1
Introduction
257
258
260
265
272
285
285
286
289
294
301
304
308
12.
Grinding Deflections: Grinding Cycles, Inaccuracies, and Vibrations
315
12.1
Introduction
315
12.2
Continuous Infeed Analysis
315
12.3
Grinding Cycle Behavior
319
12.4
Discrete Infeed Analysis
321
12.5
Inaccuracies and Elastic Deflections
326
12.6
Accelerated Spark-In and Spark-Out
327
12.7
Grinding Vibrations
331
12.8
Vibration Suppression
335
13.
Simulation, Optimization, and Intelligent Control
339
13.1
Introduction
339
13.2
Original Simulation Software for Cylindrical Grinding
340
13.3
GrindSim©: Simulation, Calibration, and Optimization
of Cylindrical Grinding
345
13.4
Simulation of Creep-Feed Form Grinding
353
13.4.1
Simulation
356
13.4.2
Calibration
358
13.4.3
Optimization and Process Monitoring
359
13.5
Machine Tool Control
361
Index
369 |
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| id | DE-604.BV035110746 |
| illustrated | Illustrated |
| index_date | 2024-07-02T22:17:24Z |
| indexdate | 2024-07-09T21:22:33Z |
| institution | BVB |
| isbn | 9780831132477 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-016778574 |
| oclc_num | 77708297 |
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| owner_facet | DE-703 |
| physical | XII, 372 S. Ill., graph. Darst. |
| publishDate | 2008 |
| publishDateSearch | 2008 |
| publishDateSort | 2008 |
| publisher | Industrial Press |
| record_format | marc |
| spelling | Malkin, Stephen Verfasser aut Grinding technology theory and applications of machining with abrasives Steven Malkin ; Changsheng Guo 2. ed. New York, NY Industrial Press 2008 XII, 372 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Grinding and polishing Schleifen (DE-588)4128669-8 gnd rswk-swf Schleifen (DE-588)4128669-8 s DE-604 Guo, Changcheng Verfasser aut Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016778574&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Malkin, Stephen Guo, Changcheng Grinding technology theory and applications of machining with abrasives Grinding and polishing Schleifen (DE-588)4128669-8 gnd |
| subject_GND | (DE-588)4128669-8 |
| title | Grinding technology theory and applications of machining with abrasives |
| title_auth | Grinding technology theory and applications of machining with abrasives |
| title_exact_search | Grinding technology theory and applications of machining with abrasives |
| title_exact_search_txtP | Grinding technology theory and applications of machining with abrasives |
| title_full | Grinding technology theory and applications of machining with abrasives Steven Malkin ; Changsheng Guo |
| title_fullStr | Grinding technology theory and applications of machining with abrasives Steven Malkin ; Changsheng Guo |
| title_full_unstemmed | Grinding technology theory and applications of machining with abrasives Steven Malkin ; Changsheng Guo |
| title_short | Grinding technology |
| title_sort | grinding technology theory and applications of machining with abrasives |
| title_sub | theory and applications of machining with abrasives |
| topic | Grinding and polishing Schleifen (DE-588)4128669-8 gnd |
| topic_facet | Grinding and polishing Schleifen |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016778574&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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