Performance enhancement of abrasive waterjet cutting:
Gespeichert in:
| 1. Verfasser: | |
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| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
2008
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| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XVI, 187 S. Ill., graph. Darst. |
| ISBN: | 9789090230962 |
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Datensatz im Suchindex
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| adam_text | PERFORMANCE ENHANCEMENT OF ABRASIVE WATERJET CUTTING PROEFSCHRIFT TER
VERKRIJGING VAN DE GRAAD VAN DOCTOR AAN DE TECHNISCHE UNIVERSITEIT
DELFT, OP GEZAG VAN DE RECTOR MAGNIFICUS PROF. DR. IR. J.T. FOKKEMA,
VOORZITTER VAN HET COLLEGE VOOR PROMOTIES, IN HET OPENBAAR TE VERDEDIGEN
OP MAANDAG 19 MEI 2008 OM 10.00 UUR DOOR VU NGOC PI MASTER OF
ENGINEERING HANOI UNIVERSITY OF TECHNOLOGY, VIETNAM GEBOREN TE THAI
BINH, VIETNAM CONTENTS ACKNOWLEDGEMENT I SUMMARY III SAMENVATTING V
NOMENCLATURE XIII 1 INTRODUCTION 1 1.1 HISTORICAL REVIEW 1 1.2
INTRODUCTION TO AWJ TECHNOLOGY 2 1.2.1 INTRODUCTION TO AN AWJ CUTTING
SYSTEM 2 1.2.2 PARAMETERS OF AN AWJ MACHINING PROCESS 5 1.2.3 ADVANTAGES
AND DISADVANTAGES OF AWJ TECHNOLOGY 6 1.3 CHALLENGES IN AWJ TECHNOLOGY 6
2 STATE OF THE ART IN OPTIMIZATION OF AWJ MACHINING 9 2.1 STATE OF THE
ART IN AWJ TECHNICAL OPTIMIZATION 10 2.1.1 OPTIMUM COMBINATION OF
FOCUSING TUBE AND ORIFICE DIAMETER 10 2.1.2 OPTIMUM FOCUSING TUBE LENGTH
11 2.1.3 OPTIMUM ABRASIVE MASS FLOW RATE 12 2.1.4 OPTIMUM ABRASIVE
PARTICLE SIZE 15 2.1.5 OPTIMUM STANDOFF DISTANCE 16 2.2 STATE OF THE ART
IN AWJ COST CALCULATION AND COST OPTIMIZATION 16 2.2.1 STATE OF THE ART
IN AWJ COST CALCULATION 16 2.2.2 STATE OF THE ART IN AWJ COST
OPTIMIZATION 18 2.3 STATE OF THE ART IN AWJ ABRASIVE RECYCLING 21 2.4
CONCLUSIONS 25 3 PROJECT DEFINITION 27 3.1 AIM OF THE INVESTIGATIONS 27
3.2 OUTLINE OF THE THESIS 28 4 USED EXPERIMENTAL AND MEASURING EQUIPMENT
29 4.1 AWJ MACHINING SETUP 29 4.2 ABRASIVE PARTICLES . 30 4.2.1
ABRASIVE PROPERTIES 30 4.2.2 ABRASIVE SIZE DISTRIBUTION AND ABRASIVE
PARTICLE DIAMETER 33 4.3 WORK MATERIALS 35 4.4 EXPERIMENTAL SETUP FOR
MEASURING THE WATER FLOW RATE 36 4.5 EXPERIMENTAL SETUP FOR MEASURING
THE REACTION FORCE 37 4.6 EXPERIMENTAL SETUP FOR DETERMINING THE MAXIMUM
DEPTH OF CUT 38 4.7 EXPERIMENTAL SETUP FOR COLLECTING ABRASIVES 38 4.8
EXPERIMENTAL SETUP FOR DETERMINING SURFACE ROUGHNESS 40 4.9 OTHER
MEASURING EQUIPMENT 41 4.9.1 MICROSCOPE 41 4.9.2 SURFACE ROUGHNESS
MEASUREMENT DEVICE 41 5 FRAME WORK OF MODELING AND AWJ OPTIMIZATION
APPROACH 43 5.1 FRAME WORK OF MODELING 43 5.2 AWJ OPTIMIZATION APPROACH
45 5.2.1 INTRODUCTION TO OPTIMIZATION 45 5.2.2 STATEMENT OF AN AWJ
OPTIMIZATION PROBLEM 51 5.2.3 SOLUTIONS FOR AWJ OPTIMIZATION PROBLEMS 51
6 MODELING THE CUTTING PROCESS FOR AWJ OPTIMIZATION 53 6.1 REQUIREMENTS
FOR AN AWJ CUTTING PROCESS MODEL 53 6.2 STATE OF THE ART IN AWJ CUTTING
PROCESS MODELING 54 6.2.1 STUDIES OF HASHISH 54 6.2.2 STUDIES OF ZENG
AND KIM 56 6.2.3 OTHER STUDIES 57 6.3 INTRODUCTION TO HOOGSTRATE S MODEL
58 6.3.1 MODEL DESCRIPTION 58 6.3.2 DISCUSSION 61 6.4 EXTENSION OF
HOOGSTRATE S MODEL 62 6.4.1 PURE WATERJET MODELING 62 6.4.2 ABRASIVE
WATERJET MODELING 71 6.4.3 ABRASIVE - WORK MATERIAL INTERACTION MODELING
80 6.5 MODELING THE AWJ CUTTING PROCESS 91 6.6 CONCLUSIONS 94 7
OPTIMIZATION IN AWJ CUTTING PROCESS 95 7.1 COST AND PROFIT ANALYSIS 95
7.1.1 COST ANALYSIS 95 7.1.2 PROFIT ANALYSIS 99 7.2 OPTIMIZATION FOR
DETERMINING OPTIMUM NOZZLE LIFETIME 100 7.2.1 NOZZLE LIFETIME AND NOZZLE
WEAR IN AWJ MACHINING 101 7.2.2 RELATION BETWEEN THE NOZZLE LIFETIME AND
THE FEED SPEED 106 7.2.3 OPTIMIZATION FOR DETERMINING OPTIMUM NOZZLE
LIFETIME FOR MINIMUM CUTTING COST 109 7.2.4 OPTIMIZATION FOR FINDING
OPTIMUM NOZZLE LIFETIME FOR MAXIMUM PROFIT RATE 115 7.2.5 BENEFITS OF
CUTTING WITH OPTIMUM NOZZLE LIFETIME 117 7.2.6 CONCLUSIONS 120 7.3
OPTIMIZATION FOR DETERMINING THE OPTIMUM ABRASIVE MASS FLOW RATE 121
7.3.1 OPTIMIZATION FOR DETERMINING THE OPTIMUM ABRASIVE MASS FLOW RATE
FOR MAXIMUM CUTTING PERFORMANCE 121 7.3.2 OPTIMIZATION FOR DETERMINING
THE OPTIMUM ABRASIVE MASS FLOW RATE FOR MINIMUM CUTTING COST 124 7.3.3
OPTIMIZATION FOR DETERMINING OPTIMUM ABRASIVE MASS FLOW RATE FOR MAXIMUM
PROFIT RATE 126 7.3.4 BENEFITS OF CUTTING WITH THE OPTIMUM ABRASIVE MASS
FLOW RATE 130 7.3.5 CONCLUSIONS . 132 7.4 SELECTION OF PROCESS
PARAMETERS FOR THE OPTIMUM CUTTING REGIME 133 7.4.1 OPTIMUM SELECTION OF
THE NUMBER OF JET FORMERS, THE ORIFICE DIAMETER, AND THE NOZZLE DIAMETER
134 7.4.2 OPTIMUM SELECTION OF ABRASIVE TYPE AND SIZE 136 7.4.3
PROCEDURE FOR DETERMINATION OF THE OPTIMUM AWJ CUTTING REGIME 137 7.5
CONCLUSIONS 138 8 RECYCLING AND RECHARGING OF ABRASIVES 139 8.1
REUSABILITY OF ABRASIVES 139 8.1.1 EXPERIMENTAL SETUP 139 8.1.2 RESULTS
AND DISCUSSIONS 140 8.2 CUTTING PERFORMANCE AND CUTTING QUALITY OF
RECYCLED ABRASIVES 141 8.2.1 EXPERIMENTAL SETUP 141 8.2.2 RESULTS AND
DISCUSSIONS 142 8.3 CUTTING PERFORMANCE AND CUTTING QUALITY OF RECHARGED
ABRASIVES 147 8.3.1 EXPERIMENTAL SETUP 147 8.3.2 RESULTS AND DISCUSSIONS
148 8.3.3 MULTI-RECHARGING OF ABRASIVE 150 8.4 CONCLUSIONS 151 9
ECONOMICS OF ABRASIVE RECYCLING 153 9.1 COST CALCULATION FOR RECYCLED
AND RECHARGED ABRASIVES 153 9.1.1 COST ANALYSIS 153 9.1.2 RESULTS AND
DISCUSSIONS 154 XI 9.2 ECONOMIC COMPARISONS FOR SELECTING ABRASIVES 157
9.3 ECONOMICS OF CUTTING WITH RECYCLED AND RECHARGED ABRASIVES 159 9.3.1
ECONOMICS OF CUTTING WITH RECYCLED ABRASIVES 159 9.3.2 ECONOMICS OF
CUTTING WITH RECHARGED ABRASIVES 166 9.3.3 COMPARISONS AMONG CUTTING
WITH NEW, RECYCLED AND RECHARGED ABRASIVES 170 9.4 SUGGESTIONS FOR
ABRASIVE RECYCLING PROCESS 170 9.5 CONCLUSIONS 171 10 CONCLUSIONS AND
RECOMMENDATIONS FOR FURTHER RESEARCH 173 10.1 CONCLUSIONS 173 10.2
RECOMMENDATIONS 176 REFERENCES 177 APPENDIX: RECYCLING SYSTEM 183 A.1
WARDL 183 A.2WARD2 184 ABOUT THE AUTHOR 187 XII
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| adam_txt |
PERFORMANCE ENHANCEMENT OF ABRASIVE WATERJET CUTTING PROEFSCHRIFT TER
VERKRIJGING VAN DE GRAAD VAN DOCTOR AAN DE TECHNISCHE UNIVERSITEIT
DELFT, OP GEZAG VAN DE RECTOR MAGNIFICUS PROF. DR. IR. J.T. FOKKEMA,
VOORZITTER VAN HET COLLEGE VOOR PROMOTIES, IN HET OPENBAAR TE VERDEDIGEN
OP MAANDAG 19 MEI 2008 OM 10.00 UUR DOOR VU NGOC PI MASTER OF
ENGINEERING HANOI UNIVERSITY OF TECHNOLOGY, VIETNAM GEBOREN TE THAI
BINH, VIETNAM CONTENTS ACKNOWLEDGEMENT I SUMMARY III SAMENVATTING V
NOMENCLATURE XIII 1 INTRODUCTION 1 1.1 HISTORICAL REVIEW 1 1.2
INTRODUCTION TO AWJ TECHNOLOGY 2 1.2.1 INTRODUCTION TO AN AWJ CUTTING
SYSTEM 2 1.2.2 PARAMETERS OF AN AWJ MACHINING PROCESS 5 1.2.3 ADVANTAGES
AND DISADVANTAGES OF AWJ TECHNOLOGY 6 1.3 CHALLENGES IN AWJ TECHNOLOGY 6
2 STATE OF THE ART IN OPTIMIZATION OF AWJ MACHINING 9 2.1 STATE OF THE
ART IN AWJ TECHNICAL OPTIMIZATION 10 2.1.1 OPTIMUM COMBINATION OF
FOCUSING TUBE AND ORIFICE DIAMETER 10 2.1.2 OPTIMUM FOCUSING TUBE LENGTH
11 2.1.3 OPTIMUM ABRASIVE MASS FLOW RATE 12 2.1.4 OPTIMUM ABRASIVE
PARTICLE SIZE 15 2.1.5 OPTIMUM STANDOFF DISTANCE 16 2.2 STATE OF THE ART
IN AWJ COST CALCULATION AND COST OPTIMIZATION 16 2.2.1 STATE OF THE ART
IN AWJ COST CALCULATION 16 2.2.2 STATE OF THE ART IN AWJ COST
OPTIMIZATION 18 2.3 STATE OF THE ART IN AWJ ABRASIVE RECYCLING 21 2.4
CONCLUSIONS 25 3 PROJECT DEFINITION 27 3.1 AIM OF THE INVESTIGATIONS 27
3.2 OUTLINE OF THE THESIS 28 4 USED EXPERIMENTAL AND MEASURING EQUIPMENT
29 4.1 AWJ MACHINING SETUP 29 4.2 ABRASIVE PARTICLES '. 30 4.2.1
ABRASIVE PROPERTIES 30 4.2.2 ABRASIVE SIZE DISTRIBUTION AND ABRASIVE
PARTICLE DIAMETER 33 4.3 WORK MATERIALS 35 4.4 EXPERIMENTAL SETUP FOR
MEASURING THE WATER FLOW RATE 36 4.5 EXPERIMENTAL SETUP FOR MEASURING
THE REACTION FORCE 37 4.6 EXPERIMENTAL SETUP FOR DETERMINING THE MAXIMUM
DEPTH OF CUT 38 4.7 EXPERIMENTAL SETUP FOR COLLECTING ABRASIVES 38 4.8
EXPERIMENTAL SETUP FOR DETERMINING SURFACE ROUGHNESS 40 4.9 OTHER
MEASURING EQUIPMENT 41 4.9.1 MICROSCOPE 41 4.9.2 SURFACE ROUGHNESS
MEASUREMENT DEVICE 41 5 FRAME WORK OF MODELING AND AWJ OPTIMIZATION
APPROACH 43 5.1 FRAME WORK OF MODELING 43 5.2 AWJ OPTIMIZATION APPROACH
45 5.2.1 INTRODUCTION TO OPTIMIZATION 45 5.2.2 STATEMENT OF AN AWJ
OPTIMIZATION PROBLEM 51 5.2.3 SOLUTIONS FOR AWJ OPTIMIZATION PROBLEMS 51
6 MODELING THE CUTTING PROCESS FOR AWJ OPTIMIZATION 53 6.1 REQUIREMENTS
FOR AN AWJ CUTTING PROCESS MODEL 53 6.2 STATE OF THE ART IN AWJ CUTTING
PROCESS MODELING 54 6.2.1 STUDIES OF HASHISH 54 6.2.2 STUDIES OF ZENG
AND KIM 56 6.2.3 OTHER STUDIES 57 6.3 INTRODUCTION TO HOOGSTRATE'S MODEL
58 6.3.1 MODEL DESCRIPTION 58 6.3.2 DISCUSSION 61 6.4 EXTENSION OF
HOOGSTRATE'S MODEL 62 6.4.1 PURE WATERJET MODELING 62 6.4.2 ABRASIVE
WATERJET MODELING 71 6.4.3 ABRASIVE - WORK MATERIAL INTERACTION MODELING
80 6.5 MODELING THE AWJ CUTTING PROCESS 91 6.6 CONCLUSIONS 94 7
OPTIMIZATION IN AWJ CUTTING PROCESS 95 7.1 COST AND PROFIT ANALYSIS 95
7.1.1 COST ANALYSIS 95 7.1.2 PROFIT ANALYSIS 99 7.2 OPTIMIZATION FOR
DETERMINING OPTIMUM NOZZLE LIFETIME 100 7.2.1 NOZZLE LIFETIME AND NOZZLE
WEAR IN AWJ MACHINING 101 7.2.2 RELATION BETWEEN THE NOZZLE LIFETIME AND
THE FEED SPEED 106 7.2.3 OPTIMIZATION FOR DETERMINING OPTIMUM NOZZLE
LIFETIME FOR MINIMUM CUTTING COST 109 7.2.4 OPTIMIZATION FOR FINDING
OPTIMUM NOZZLE LIFETIME FOR MAXIMUM PROFIT RATE 115 7.2.5 BENEFITS OF
CUTTING WITH OPTIMUM NOZZLE LIFETIME 117 7.2.6 CONCLUSIONS 120 7.3
OPTIMIZATION FOR DETERMINING THE OPTIMUM ABRASIVE MASS FLOW RATE 121
7.3.1 OPTIMIZATION FOR DETERMINING THE OPTIMUM ABRASIVE MASS FLOW RATE
FOR MAXIMUM CUTTING PERFORMANCE 121 7.3.2 OPTIMIZATION FOR DETERMINING
THE OPTIMUM ABRASIVE MASS FLOW RATE FOR MINIMUM CUTTING COST 124 7.3.3
OPTIMIZATION FOR DETERMINING OPTIMUM ABRASIVE MASS FLOW RATE FOR MAXIMUM
PROFIT RATE 126 7.3.4 BENEFITS OF CUTTING WITH THE OPTIMUM ABRASIVE MASS
FLOW RATE 130 7.3.5 CONCLUSIONS .' 132 7.4 SELECTION OF PROCESS
PARAMETERS FOR THE OPTIMUM CUTTING REGIME 133 7.4.1 OPTIMUM SELECTION OF
THE NUMBER OF JET FORMERS, THE ORIFICE DIAMETER, AND THE NOZZLE DIAMETER
134 7.4.2 OPTIMUM SELECTION OF ABRASIVE TYPE AND SIZE 136 7.4.3
PROCEDURE FOR DETERMINATION OF THE OPTIMUM AWJ CUTTING REGIME 137 7.5
CONCLUSIONS 138 8 RECYCLING AND RECHARGING OF ABRASIVES 139 8.1
REUSABILITY OF ABRASIVES 139 8.1.1 EXPERIMENTAL SETUP 139 8.1.2 RESULTS
AND DISCUSSIONS 140 8.2 CUTTING PERFORMANCE AND CUTTING QUALITY OF
RECYCLED ABRASIVES 141 8.2.1 EXPERIMENTAL SETUP 141 8.2.2 RESULTS AND
DISCUSSIONS 142 8.3 CUTTING PERFORMANCE AND CUTTING QUALITY OF RECHARGED
ABRASIVES 147 8.3.1 EXPERIMENTAL SETUP 147 8.3.2 RESULTS AND DISCUSSIONS
148 8.3.3 MULTI-RECHARGING OF ABRASIVE 150 8.4 CONCLUSIONS 151 9
ECONOMICS OF ABRASIVE RECYCLING 153 9.1 COST CALCULATION FOR RECYCLED
AND RECHARGED ABRASIVES 153 9.1.1 COST ANALYSIS 153 9.1.2 RESULTS AND
DISCUSSIONS 154 XI 9.2 ECONOMIC COMPARISONS FOR SELECTING ABRASIVES 157
9.3 ECONOMICS OF CUTTING WITH RECYCLED AND RECHARGED ABRASIVES 159 9.3.1
ECONOMICS OF CUTTING WITH RECYCLED ABRASIVES 159 9.3.2 ECONOMICS OF
CUTTING WITH RECHARGED ABRASIVES 166 9.3.3 COMPARISONS AMONG CUTTING
WITH NEW, RECYCLED AND RECHARGED ABRASIVES 170 9.4 SUGGESTIONS FOR
ABRASIVE RECYCLING PROCESS 170 9.5 CONCLUSIONS 171 10 CONCLUSIONS AND
RECOMMENDATIONS FOR FURTHER RESEARCH 173 10.1 CONCLUSIONS 173 10.2
RECOMMENDATIONS 176 REFERENCES 177 APPENDIX: RECYCLING SYSTEM 183 A.1
WARDL 183 A.2WARD2 184 ABOUT THE AUTHOR 187 XII |
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| index_date | 2024-07-02T22:13:05Z |
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| isbn | 9789090230962 |
| language | English |
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| physical | XVI, 187 S. Ill., graph. Darst. |
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| spelling | Pi, Vu Ngoc Verfasser aut Performance enhancement of abrasive waterjet cutting Vu Ngoc Pi 2008 XVI, 187 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Delft, Techn. Univ., Diss., 2008 Leistungssteigerung (DE-588)4167306-2 gnd rswk-swf Hochdruck-Abrasivstrahlen (DE-588)4245877-8 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Hochdruck-Abrasivstrahlen (DE-588)4245877-8 s Leistungssteigerung (DE-588)4167306-2 s DE-604 HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=016765942&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Pi, Vu Ngoc Performance enhancement of abrasive waterjet cutting Leistungssteigerung (DE-588)4167306-2 gnd Hochdruck-Abrasivstrahlen (DE-588)4245877-8 gnd |
| subject_GND | (DE-588)4167306-2 (DE-588)4245877-8 (DE-588)4113937-9 |
| title | Performance enhancement of abrasive waterjet cutting |
| title_auth | Performance enhancement of abrasive waterjet cutting |
| title_exact_search | Performance enhancement of abrasive waterjet cutting |
| title_exact_search_txtP | Performance enhancement of abrasive waterjet cutting |
| title_full | Performance enhancement of abrasive waterjet cutting Vu Ngoc Pi |
| title_fullStr | Performance enhancement of abrasive waterjet cutting Vu Ngoc Pi |
| title_full_unstemmed | Performance enhancement of abrasive waterjet cutting Vu Ngoc Pi |
| title_short | Performance enhancement of abrasive waterjet cutting |
| title_sort | performance enhancement of abrasive waterjet cutting |
| topic | Leistungssteigerung (DE-588)4167306-2 gnd Hochdruck-Abrasivstrahlen (DE-588)4245877-8 gnd |
| topic_facet | Leistungssteigerung Hochdruck-Abrasivstrahlen Hochschulschrift |
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