Rapid prototyping and engineering applications: a toolbox for prototype development
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
Boca Raton, Fla. [u.a.]
CRC Press
2008
|
| Schriftenreihe: | Mechanical engineering
210 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis Beschreibung für Leser Inhaltsverzeichnis |
| Beschreibung: | XXV, 535 S. Ill., graph. Darst. |
| ISBN: | 9780849334092 0849334098 |
Internformat
MARC
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| 100 | 1 | |a Liou, Frank W. |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Rapid prototyping and engineering applications |b a toolbox for prototype development |c Frank W. Liou |
| 264 | 1 | |a Boca Raton, Fla. [u.a.] |b CRC Press |c 2008 | |
| 300 | |a XXV, 535 S. |b Ill., graph. Darst. | ||
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| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Mechanical engineering |v 210 | |
| 650 | 4 | |a Datenverarbeitung | |
| 650 | 4 | |a Prototypes, Engineering |x Data processing | |
| 650 | 4 | |a Rapid prototyping | |
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Datensatz im Suchindex
| _version_ | 1804139001924288512 |
|---|---|
| adam_text | Table of Contents
Preface xxi
Acknowledgments xxiii
Author xxv
Chapter 1
Introduction 1
1 1 Development of a Successful Product 1
111 World-Class Manufacturing 1
112 Product Definition 4
113 Engineering Design Process 5
1131 Identifying Customer’s Needs 5
1132 Converting Needs into Product Design Specifications 6
1133 Engineering Design 6
1134 Product Prototyping 7
1 2 Product Prototyping and Its Impact 7
121 Prototype Design and Innovation 8
122 Impact on Cost, Quality, and Time 10
123 Key Process Requirements for Rapid Prototyping 11
1 3 Product Prototyping and Product Development 13
131 What Is Prototyping? 13
132 Virtual Prototyping in Product Development 15
133 Rapid Prototyping in Product Development 16
References 17
Chapter 2
Product Prototyping 19
2 1 Product Prototyping 19
211 When Is Prototyping Needed? 19
212 Common Mistakes and Issues in Product Prototyping 20
213 How to Conduct Prototyping 21
214 Physical Prototype Design Procedure 24
2 2 Prototype Planning and Management 25
221 Project Vision in Project Management ; 26
222 How to Manage Prototype Projects 27
223 Project Risk Management 30
2 3 Product and Prototype Cost Estimation 33
231 Fundamental Cost Concepts 34
232 Prototype Cost Estimation 36
233 The Cost Complexities 43
Example 2 1 43
XI
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Example 2 2 44
Example 2 3 44
2 4 Prototype Design Methods 48
241 Engineering Problem Solving 48
242 Prototype Design Principles 49
243 House of Quality 50
244 Product Design Specifications 52
Example 2 4: Conceptual Design of a Vehicle Lifting Device 53
2 5 Prototype Design Tools 58
251 Evaluating Alternatives 58
2511 First Approach 58
2512 Second Approach 60
2513 Third Approach 60
Example 2 5 60
252 Useful Idea Generation Methods 63
2521 Morphological Analysis 64
2522 Functional Efficiency Technique 64
2 6 Paper Prototyping 67
261 Selecting a Prototype 68
2611 Prototype Fidelity 68
262 Paper Prototyping 69
263 User Tests 73
2 7 Learning from Nature 74
271 What Can We Learn from Nature? 74
272 Synectics 76
2721 Analogy 77
273 Better Products—Back to Nature 78
References 79
Chapter 3
Modeling and Virtual Prototyping 81
3 1 Mathematical Modeling 81
311 Relationship between Mathematics and Physics: An Example 82
312 Using Models for Product and Prototype Design and Evaluation 86
3121 Conservation of Mass 86
Example 3 1: Estimate the Volume Flow Rate to Select a Pump for a Prototype
Hydraulic System 86
3122 Conservation of Momentum 87
Example 3 2: Estimate the Bird-Striking Force to Design a Prototype
Protecting Structure for an Airplane 87
3123 Conservation of Angular Momentum 88
Example 3 3: Estimate the Velocity of a Satellite for a Prototype Space Camera
Aiming Device 88
3124 Conservation of Energy 88
Example 3 4: To Estimate the Work Done by a Prototype Engine 89
Example 3 5: To Measure the Mechanical Equivalent of Heat 89
Example 3 6: Designing Pneumatic Toggle Clamp General Stress Models 90
3125 Linear Models 93
3 2 Modeling of Physical Systems 99
321 Types of Modeling 100
XIII
322 Examples of Physical Modeling 101
Example 3 7: A Simple Model to Estimate Air Flow Rate 101
Example 3 8: Design and Prototype a Powder Feeder 102
Example 3 9: Use a Laser Beam Model to Redesign a Nozzle 103
Example 3 10: Use a Table to Model Laser-Material Interaction 104
Example 3 11: Use a Graph to Model Laser-Material Interaction 104
Example 3 12: Control of Deposited Bead in Laser Cladding 104
Example 3 13: Energy Model of Laser-Material Interaction 107
Example 3 14: Contact Model 108
3 3 Product Modeling Ill
331 Product Model Ill
Example 3 15: Product Modeling for Retractable Earphones 112
Example 3 16: Product Modeling for a Binder Clip 113
332 Formal Model 115
Example 3 17: Product Modeling for Retractable Earphones 115
Example 3 18: Product Model for Jar Opener 117
3 4 Using Commercial Software for Virtual Prototyping 120
341 Dynamic Analysis for Prototype Motion Evaluation 123
342 Finite Element Analysis for Prototype Structure
Evaluation 124
3 5 Virtual Reality and Virtual Prototyping 129
351 Virtual Prototyping 130
352 An Augmented Reality System: An Example 131
References 133
Chapter 4
Materials Selections and Product Prototyping 135
4 1 Prototyping Materials 135
411 Prototyping and Material Properties 135
4111 Material Selection for High-Fidelity Prototypes 137
412 Material Selection Methods 137
413 Material Selection Processes for High-Fidelity Prototypes 138
4 2 Modeling of Material Properties 143
421 Aesthetic Modeling 144
422 Warmth Modeling 144
423 Abrasion-Resistant Modeling 144
424 Pitch Modeling 144
425 Sound Absorption Modeling 145
Example 4 1 145
426 Resilience Modeling 146
427 Friction Modeling 147
428 Thermal Deformation 148
Example 4 2 148
429 Ductility 149
4 3 Modeling and Design of Materials and Structures 150
431 Cost of Unit Strength 151
432 Cost of Unit Stiffness 153
Example 4 3 155
References 158
Chapter 5
Direct Digital Prototyping and Manufacturing 159
5 1 Solid Models and Prototype Representation 159
511 Solid Modeling 161
Example 5 1: Creating a Solid Model in ACIS 162
512 CAD Data Representation 163
Example 5 2: Use B-Spline Curves to Represent a Part of an Ellipse 167
5121 Error Analysis 169
5 2 Reverse Engineering for Digital Representation 171
521 Reverse Engineering and Product Prototyping 172
522 Reverse Engineering Process 173
523 Ethics and Reverse Engineering 176
5 3 Prototyping and Manufacturing Using CNC Machining 178
531 Machine Codes for Process Control 179
Example 5 3: Comparison between CL-Data and CNC Codes 181
532 Using CAD/CAM for Digital Manufacturing 187
533 Developing a Successful Postprocessor 187
5331 Opening and Closing Codes 190
5332 Program Detail Formats 191
5333 Formats of Specific G- and M-Codes 191
5334 Transformation Matrix 191
5335 Formation of the Transformation Matrix for the
^4-and 5-Axes Rotation 192
5336 Limitation of Machine Mobility around Axis A and Axis B 193
5337B Tilt Table 193
5338A Tilt Table 193
5339 Axis Limits 194
5 4 Fully Automated Digital Prototyping and Manufacturing 198
541 Process Planning and Digital Fabrication 199
542 Feature-Based Design and Fabrication 199
543 User-Assisted Feature-Based Design 201
5431 Basic System Components 202
Example 5 4 208
References 213
Chapter 6
Rapid Prototyping Processes 215
6 1 Rapid Prototyping Overview 216
611 What Is Rapid Prototyping? 216
6111 RP Applications 216
612 What Are the Alternatives of Rapid Prototyping? 217
613 Producing Functional Parts 221
6 2 Rapid Prototyping Procedure 222
621 Why Is RP Process Faster? 223
622A Typical Rapid Prototyping Process 223
623 Why STL Files? 224
624 Converting STL File from Various CAD Files 226
625 Controlling Part Accuracy in STL Format 228
626 Slicing the STL File 233
627 Building an RP Part 239
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63 Liquid-Based RP Processes 243
631 Stereolithography Process 244
6311 Process Limitation 247
632 Mask-Based Process 247
633 Inject-Based Liquid Process 250
634 Rapid Freeze Prototyping Process 254
6 4 Solid-Based RP Processes 257
641 Extrusion-Based Process 257
642 Contour-Cutting Process 263
6421 The Process 264
643 Ultrasonic Consolidation Process 265
6 5 Powder-Based RP Processes 270
651 Laser Sintering Process 271
6511 Detail Process Steps 272
652 3D Inject Printing Process 275
653 Direct Laser Deposition 279
6531 Advantages of DLD Process 283
6532 Limitations of DLD Process 284
654 Electron Beam Melting Process 284
655 Hybrid Material Deposition and Removal Processes 288
6 6 Summary and Future RP Processes 293
References 296
Chapter 7
Building a Prototype Using Off-the-Shelf Components 299
7 1 How to Decide What to Purchase 299
711 Purchasing Decision for a Prototype 300
712 What to Purchase? 301
Example 7 1: Sensor Purchasing 302
713 Draw a Flow Diagram of Signals and Components 304
Example 7 2: Selecting and Purchasing Sensors for a Friction
Stir Welding Robot 305
714 Prioritize the Precision of the System 306
Example 7 3: Development of a Temperature Controller for CPU Fans 307
7 2 How to Find the Catalogs That Gave the Needed Components 309
721 Evaluating Companies and Products 310
722 Component Selection 311
Example 7 4: Designing and Implementation of a Transfer Chamber 311
7 3 How to Ensure That the Purchased Components
Will Work Together 314
Example 7 5: Prototyping a Cost-Effective 2D Plotter Assembly 315
Linear Rails 316
Motor 316
Motor Driver 316
Motor Pulleys and Belts 317
Pen Solenoid 317
Other Components 317
Mechanical Development 317
Virtual Modeling 317
Virtual Assembly 317
XVI
Component Fabrication 320
Plotter Physical Assembly 322
7 4 Tolerance Analysis 323
Example 7 6 325
Example 7 7 330
Example 7 8 331
7 5 Tolerance Stack Analysis 331
Example 7 9 333
7 6 Assembly Stacks 338
Example 7 10 338
Example 7 11 339
7 7 Process Capability 342
Example 7 12 344
Example 7 13 344
Example 7 14 346
7 8 Statistical Tolerance Analysis 347
Example 7 15 349
Example 7 16 350
Example 7 17 351
7 9 Case Study: Conceptual Design of a Chamber Cover 352
791 Problem Description 352
792 Requirement Definition 352
793 Component Identification and Design 353
794 Tolerance Analysis 354
795A Focused Prototype 357
References 357
Chapter 8
Prototyping of Automated Systems 359
8 1 Actuators 360
811 Types of Actuators 360
812 Drives 361
813 When to Choose an Actuator 364
8131 Base/Manifold-Mount Solenoid Control Valves 365
8 2 Sensors 367
821 Sensor Classification Based on Sensor Technology 370
8211 Manual Switches 370
8212 Proximity Switch 371
8213 Photosensor 372
8214 Fiber Optics Sensor 372
8215 Infrared Sensor 372
822 Sensor Selection 373
8 3 Controllers and Analyzers 375
831 PLC Control 376
832 Computer Control 378
Example 8 1: Maneuvering a Toy Car Using a PC Parallel Port 383
Example 8 2: Assembly and Automation of a 2D Plotter
(Courtesy of Jake Strait and Joe Dersch) 386
8 4 Mechanisms 395
841 Mechanisms in Automation 395
xvii
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842 Applications and Selection of Mechanisms 401
8421 Linear or Reciprocating Input, Linear Output 401
8422 Rotary Input, Rotary Output 403
8423 Rotary Input, Reciprocating Output 404
8424 Rotary Input, Intermittent Output 404
8425 Rotary Input, Irregular Output 408
8426 Reciprocating Input, Rotary Output 408
8427 Reciprocating Input, Oscillation Output 408
8428 Reciprocating Input, Intermittent Output 409
8429 Reciprocating Input, Irregular Output 409
842 10 Oscillation Input, Rotary Output 409
842 11 Oscillation Input, Reciprocating Output 411
842 12 Oscillation Input, Intermittent Output 411
842 13 Oscillation Input, Irregular Output 412
842 14 Rotary Input, Linear Output 412
842 15 Other Complex Motions 412
842 16 Universal Joint Mechanisms 412
842 17 Wedges and Stopping 413
References 415
Chapter 9
Using Prototypes for Product Assessment 417
9 1 Introduction to Design of Experiments 419
911 Design of Experiments 419
912 Standard Deviation 420
913 Loss Function 421
Example 9 1 422
Example 9 2 423
Example 9 3 423
Example 9 4 424
9 2 Orthogonal Arrays 426
921 What Is Orthogonal Array? 427
922 Taguchi’s DOE Procedure 427
Example 9 5: Solve the Following Problem by Using the Taguchi Approach 429
Example 9 6: Solve the Following Problem by Using the Taguchi
Approach 430
Example 9 7 432
9 3 Analysis of Variance 434
931 One-Way ANOVA 435
Example 9 8 435
932 Two-Way ANOVA 438
Example 9 9 440
933 Three-Way ANOVA 441
934 Interaction Effects 442
Example 9 10 443
935 Two-Way ANOVA and Orthogonal Arrays 444
Example 9 11 445
Example 9 12 446
936 Signal-to-Noise Ratios 447
Example 9 13 448
xviii
9 4 ANOVA Using Excel 450
941 Single-Factor (One-Way) ANOVA 450
942 Two-Factor (Two-Way) ANOVA without Replication 451
943 Two-Factor (Two-Way) ANOVA with Replication 453
944 F-Distribution 455
9 5 Quality Characteristic 457
951 Overall Evaluation Criterion 458
Example 9 14 458
952 Predictive Model 459
9 6 An Example: Optimization of a Prototype Laser Deposition Process 460
961 Problem Statement 460
962 Selection of Factors and Levels 461
963 Orthogonal Array 461
964 Sample Preparation 461
965 Responses 462
966 Formulation of the Overall Evaluation Criterion 464
967 Experiment 464
968 Analysis of the Means 464
969 Analysis of the Variance 464
References 468
Chapter 10
Prototype Optimization 469
10 1 Formulation of Engineering Problems for Optimization 471
10 1 1 Definitions 471
10 1 2 Problem Formulation 472
Example 10 1 473
Example 10 2 474
Example 10 3 474
Example 10 4 474
Example 10 5 475
Example 10 6 475
10 2 Optimization Using Differential Calculus 477
Example 10 7 478
Example 10 8 479
Example 10 9 479
Example 10 10 480
Example 10 11 480
Example 10 12 481
10 3 Lagrange’s Multiplier Method 482
Example 10 13 483
Example 10 14 484
Example 10 15 484
Example 10 16 484
Example 10 17 485
10 4 Optimization Using Microsoft Excel 487
Example 10 18 493
Example 10 19 494
Example 10 20 495
Example 10 21 496
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10 5 Case Study: Application of Optimization in Fixture Design 499
10 5 1 Development of a Fixture Generation Methodology 500
10 5 2 Modeling Deterministic Positioning Using Linear Programming 505
10 5 3 Modeling Accessibility of a Fixture Determined with Linear
Programming 506
10 5 4 Modeling Clamping Stability of the Workpart in the Fixture 506
10 5 5 Modeling Positive Clamping Sequence Using Linear Programming 506
10 5 6 Modeling Positive Fixture Reaction to All Machining Forces 507
10 561 Numerical Example 507
References 510
Appendix A-l
Percentage Points of the F-Distribution (a = 0 1) 511
Appendix A-2
Percentage Points of the F-Distribution (a = 0 05) 513
Appendix A-3
Percentage Points of the F-Distribution (a = 0 01) 515
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Short Answers to Selected Review Problems 517
|
| any_adam_object | 1 |
| author | Liou, Frank W. |
| author_facet | Liou, Frank W. |
| author_role | aut |
| author_sort | Liou, Frank W. |
| author_variant | f w l fw fwl |
| building | Verbundindex |
| bvnumber | BV023803155 |
| callnumber-first | T - Technology |
| callnumber-label | TS171 |
| callnumber-raw | TS171.8 |
| callnumber-search | TS171.8 |
| callnumber-sort | TS 3171.8 |
| callnumber-subject | TS - Manufactures |
| classification_rvk | ZM 9000 |
| classification_tum | FER 795f MAS 031f |
| ctrlnum | (OCoLC)122715346 (DE-599)BVBBV023803155 |
| dewey-full | 620/.0042 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 620 - Engineering and allied operations |
| dewey-raw | 620/.0042 |
| dewey-search | 620/.0042 |
| dewey-sort | 3620 242 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Fertigungstechnik Werkstoffwissenschaften / Fertigungstechnik Maschinenbau |
| format | Book |
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| id | DE-604.BV023803155 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T21:37:09Z |
| institution | BVB |
| isbn | 9780849334092 0849334098 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-017445353 |
| oclc_num | 122715346 |
| open_access_boolean | |
| owner | DE-634 DE-91G DE-BY-TUM DE-703 |
| owner_facet | DE-634 DE-91G DE-BY-TUM DE-703 |
| physical | XXV, 535 S. Ill., graph. Darst. |
| publishDate | 2008 |
| publishDateSearch | 2008 |
| publishDateSort | 2008 |
| publisher | CRC Press |
| record_format | marc |
| series | Mechanical engineering |
| series2 | Mechanical engineering |
| spelling | Liou, Frank W. Verfasser aut Rapid prototyping and engineering applications a toolbox for prototype development Frank W. Liou Boca Raton, Fla. [u.a.] CRC Press 2008 XXV, 535 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Mechanical engineering 210 Datenverarbeitung Prototypes, Engineering Data processing Rapid prototyping Produktentwicklung (DE-588)4139402-1 gnd rswk-swf Prototyp (DE-588)4206907-5 gnd rswk-swf Rapid Prototyping Fertigung (DE-588)4389159-7 gnd rswk-swf Rapid Prototyping Fertigung (DE-588)4389159-7 s DE-604 Produktentwicklung (DE-588)4139402-1 s Prototyp (DE-588)4206907-5 s Mechanical engineering 210 (DE-604)BV001900049 210 http://www.loc.gov/catdir/toc/ecip0715/2007013825.html Inhaltsverzeichnis http://www.loc.gov/catdir/enhancements/fy0712/2007013825-d.html Beschreibung für Leser HEBIS Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017445353&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Liou, Frank W. Rapid prototyping and engineering applications a toolbox for prototype development Mechanical engineering Datenverarbeitung Prototypes, Engineering Data processing Rapid prototyping Produktentwicklung (DE-588)4139402-1 gnd Prototyp (DE-588)4206907-5 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd |
| subject_GND | (DE-588)4139402-1 (DE-588)4206907-5 (DE-588)4389159-7 |
| title | Rapid prototyping and engineering applications a toolbox for prototype development |
| title_auth | Rapid prototyping and engineering applications a toolbox for prototype development |
| title_exact_search | Rapid prototyping and engineering applications a toolbox for prototype development |
| title_full | Rapid prototyping and engineering applications a toolbox for prototype development Frank W. Liou |
| title_fullStr | Rapid prototyping and engineering applications a toolbox for prototype development Frank W. Liou |
| title_full_unstemmed | Rapid prototyping and engineering applications a toolbox for prototype development Frank W. Liou |
| title_short | Rapid prototyping and engineering applications |
| title_sort | rapid prototyping and engineering applications a toolbox for prototype development |
| title_sub | a toolbox for prototype development |
| topic | Datenverarbeitung Prototypes, Engineering Data processing Rapid prototyping Produktentwicklung (DE-588)4139402-1 gnd Prototyp (DE-588)4206907-5 gnd Rapid Prototyping Fertigung (DE-588)4389159-7 gnd |
| topic_facet | Datenverarbeitung Prototypes, Engineering Data processing Rapid prototyping Produktentwicklung Prototyp Rapid Prototyping Fertigung |
| url | http://www.loc.gov/catdir/toc/ecip0715/2007013825.html http://www.loc.gov/catdir/enhancements/fy0712/2007013825-d.html http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=017445353&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV001900049 |
| work_keys_str_mv | AT lioufrankw rapidprototypingandengineeringapplicationsatoolboxforprototypedevelopment |
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