Spiral bevel and hypoid gear tooth cutting with coated carbide tools:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Abschlussarbeit Buch |
| Sprache: | English |
| Veröffentlicht: |
Aachen
Shaker
2007
|
| Schriftenreihe: | Berichte aus der Produktionstechnik
2007,12 |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | IX, 139 S. Ill., graph. Darst. 21 cm, 231 gr. |
| ISBN: | 9783832261924 3832261923 |
Internformat
MARC
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| 264 | 1 | |a Aachen |b Shaker |c 2007 | |
| 300 | |a IX, 139 S. |b Ill., graph. Darst. |c 21 cm, 231 gr. | ||
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Datensatz im Suchindex
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| adam_text | FRAUNHOFER |NSTJTUT PRODUKTIONSTECHNOLOGIE BERICHTE AUS DER
PRODUKTIONSTECHNIK ALEXANDER KLEIN SPIRAL BEVEL AND HYPOID GEAR TOOTH
CUTTING WITH COATED CARBIDE TOOLS HERAUSGEBER: PROF. EM. DR.-LNG. DR. H.
C. MULT. DIPL.-WIRT. ING. W. EVERSHEIM PROF. DR.-LNG. DR.-LNG. E. H. F.
KLOCKE PROF. EM. DR.-LNG. DR. H. C. MULT. PROF. H. C. T. PFEIFER PROF.
DR.-LNG. DIPL.-WIRT. ING. G. SCHUH PROF. EM. DR.-LNG. DR.-LNG. E. H.
DR.-LNG. E. H. M. WEEK PROF. DR.-LNG. C. BRECHER PROF. DR.-LNG. R.
SCHMITT BAND 12/2007 SHAKER VERLAG TABLE OF CONTENTS SPIRAL BEVEL AND
HYPOID GEAR TOOTH CUTTING WITH COATED CARBIDE TOOLS 0 SYMBOLS,
DIMENSIONS AND ABBREVIATIONS IV 1 INTRODUCTION 1 2 STATE OF THE ART 2
2.1 THE TECHNOLOGICAL SYSTEM OF BEVEL SOFT CUTTING 2 2.1.1 VALUE STREAMS
IN BEVEL GEAR MANUFACTURING 2 2.1.2 DECISIVE INPUT AND OUTPUT PARAMETERS
OF THE GEAR CUTTING PROCESS 4 2.2 CUTTING TOOLS AND TOOL WEAR 5 2.2.1
CUTTER HEADS 6 2.2.2 STICK-TYPE BLADES 8 2.3 PROCESS KINEMATICS AND
CUTTING PARAMETERS 14 2.3.1 INDEXING STRATEGY - FACE MILLING AND FACE
HOBBING 14 2.3.2 FEED MOTIONS - PLUNGE AND ROLL FEED 15 2.3.3 CUTTING
PARAMETERS - CUTTING VELOCITY AND FEED 17 2.4 MACHINE TOOLS FOR SPIRAL
BEVEL AND HYPOID GEAR FACE CUTTING 18 2.4.1 DEVELOPMENTS IN MACHINE TOOL
TECHNOLOGY 18 2.4.2 DYNAMIC BEHAVIOUR OF THE MANUFACTURING SYSTEM 20 2.5
MODEL EXPERIMENTS AND PROBLEM SOLVING TECHNIQUES 22 3 RESEARCH OBJECTIVE
AND APPROACH 24 4 EXPERIMENTAL STUDIES ON TOOL WEAR 26 4.1 LABORATORY
TRIAL FOR DETERMINATION OF TOOL LIFE AND WEAR MODE 26 4.2 INFLUENCE OF
DECISIVE INPUT PARAMETERS ON TOOL WEAR BEHAVIOUR 28 4.2.1 CUTTING
VELOCITY AND CHIP THICKNESS 28 4.2.2 FEED STRATEGY (ROLL FEED) 32 4.2.3
TOOL WEDGE MACRO GEOMETRY 35 4.2.4 CHIP PARTITIONING (HALF VS. FULL
PROFILE BLADES) 38 4.2.5 CUTTING INSERT CARTRIDGES 40 4.2.6 TOOL WEDGE
MICRO GEOMETRY 41 4.2.7 CUTTING MATERIAL 44 4.2.8 COATING CONCEPT
VARIATION 48 4.2.9 COATING MATERIAL VARIATION 51 4.3 KEY FINDINGS AND
OPEN QUESTIONS 53 TABLE OF CONTENTS 5 DEVELOPMENT AND APPLICATION OF A
MODEL EXPERIMENT FOR DETERMINATION OF CHIP FLOW AND MACHINING FORCE 55
5.1 MOTIVATION FOR CHIP FLOW AND CUTTING FORCE STUDIES 55 5.2 TRIAL
CONCEPT 56 5.2.1 SETUP FOR STUDIES ON CHIP FLOW 58 5.2.2 SETUP FOR
STUDIES ON MACHINING FORCE 59 5.3 CHIP FLOW STUDIES 60 5.3.1 FULL
PROFILE BLADE 60 5.3.2 HALF PROFILE BLADES 63 5.3.3 CHIP FLOW AT VERY
LOW CHIP THICKNESSES (DWELL) 67 5.3.4 INFLUENCE OF CUTTING VELOCITY
(WIDE RANGE) 68 5.3.5 INFLUENCE OF TIP AND FLANK RAKE ANGLE 70 5.3.6
INFLUENCE OF COATING 71 5.3.7 DESIGN AND TESTING OF HALF PROFILE BLADE
WITH CHIP FORMING FLUTE 71 5.4 THERMAL AND MECHANICAL STRESS PEAK AT
TOOL CORNER 74 5.5 CUTTING FORCE STUDIES 76 5.5.1 INFLUENCE OF CUTTING
VELOCITY (WIDE RANGE) 76 5.5.2 INFLUENCE OF FEED 78 5.5.3 INFLUENCE OF
TIP AND FLANK RAKE ANGLE 79 5.5.4 INFLUENCE OF COATING 80 5.5.5
INFLUENCE OF CHIP PARTITIONING AND DEPTH OF CUT *. 81 5.5.6 CUTTING
FORCE BALANCING THROUGH VECTOR FEED 83 5.5.7 INFLUENCE OF CHIP COLLISION
AND CLOGGING 83 5.6 KEY FINDINGS AND OPEN QUESTIONS 85 6 DEVELOPMENT AND
TESTING OF A BLADE SYSTEM WITH ADVANTAGEOUS CUT SEGMENTATION 87 6.1
PRINCIPLE OF TIP AND FLANK BLADE 87 6.2 PROTOTYPING AND TESTING OF TIP
AND FLANK BLADE 92 6.2.1 CHIP FLOW 93 6.2.2 CUTTING FORCE 98 6.3
POTENTIAL OF NEW CUTTER HEAD DESIGNS FOR INNOVATIVE BLADE GEOMETRIES 100
6.3.1 DEDICATED CUTTER FOR TIP AND FLANK BLADES 100 6.3.2 DEDICATED
CUTTER FOR HALF PROFILE BLADES WITH CHIP FORMING FLUTE 101 6.4 KEY
FINDINGS AND OPEN QUESTIONS 102 7 DYNAMIC BEHAVIOUR OF MACHINE TOOL,
TOOL AND FIXTURE 103 7.1 VIBRATION PROBLEM AND DYNAMIC DEFLECTION OF
MACHINE SYSTEM 103 7.1.1 VIBRATION AS A SEVERE PROCESS DYSFUNCTION 103
7.1.2 POTENTIAL CAUSES OF VIBRATION PROBLEM 104 7.2 EXPERIMENTAL,
NUMERICAL AND ANALYTICAL STUDIES 105 TABLE OF CONTENTS 7.2.1 IN-PROCESS
MACHINE VIBRATION RECORDING 106 7.2.2 DETERMINATION OF DYNAMIC MACHINE
COMPLIANCE CHARACTERISTICS 109 7.2.3 MODAL ANALYSIS OF TOOL SYSTEM AND
WORKPIECE FIXTURE 110 7.2.4 CHATTER IN MACHINING WITH PROTOTYPE TOOLS
114 7.3 KEY FINDINGS AND OPEN QUESTIONS 115 8 SUMMARY AND OUTLOOK 116 9
ZUSAMMENFASSUNG UND AUSBLICK (IN DEUTSCHER SPRACHE) 120 10 BIBLIOGRAPHY
125 11 CURRICULUM VITAE (RESUME) 140
|
| adam_txt |
FRAUNHOFER |NSTJTUT PRODUKTIONSTECHNOLOGIE BERICHTE AUS DER
PRODUKTIONSTECHNIK ALEXANDER KLEIN SPIRAL BEVEL AND HYPOID GEAR TOOTH
CUTTING WITH COATED CARBIDE TOOLS HERAUSGEBER: PROF. EM. DR.-LNG. DR. H.
C. MULT. DIPL.-WIRT. ING. W. EVERSHEIM PROF. DR.-LNG. DR.-LNG. E. H. F.
KLOCKE PROF. EM. DR.-LNG. DR. H. C. MULT. PROF. H. C. T. PFEIFER PROF.
DR.-LNG. DIPL.-WIRT. ING. G. SCHUH PROF. EM. DR.-LNG. DR.-LNG. E. H.
DR.-LNG. E. H. M. WEEK PROF. DR.-LNG. C. BRECHER PROF. DR.-LNG. R.
SCHMITT BAND 12/2007 SHAKER VERLAG TABLE OF CONTENTS SPIRAL BEVEL AND
HYPOID GEAR TOOTH CUTTING WITH COATED CARBIDE TOOLS 0 SYMBOLS,
DIMENSIONS AND ABBREVIATIONS IV 1 INTRODUCTION 1 2 STATE OF THE ART 2
2.1 THE TECHNOLOGICAL SYSTEM OF BEVEL SOFT CUTTING 2 2.1.1 VALUE STREAMS
IN BEVEL GEAR MANUFACTURING 2 2.1.2 DECISIVE INPUT AND OUTPUT PARAMETERS
OF THE GEAR CUTTING PROCESS 4 2.2 CUTTING TOOLS AND TOOL WEAR 5 2.2.1
CUTTER HEADS 6 2.2.2 STICK-TYPE BLADES 8 2.3 PROCESS KINEMATICS AND
CUTTING PARAMETERS 14 2.3.1 INDEXING STRATEGY - FACE MILLING AND FACE
HOBBING 14 2.3.2 FEED MOTIONS - PLUNGE AND ROLL FEED 15 2.3.3 CUTTING
PARAMETERS - CUTTING VELOCITY AND FEED 17 2.4 MACHINE TOOLS FOR SPIRAL
BEVEL AND HYPOID GEAR FACE CUTTING 18 2.4.1 DEVELOPMENTS IN MACHINE TOOL
TECHNOLOGY 18 2.4.2 DYNAMIC BEHAVIOUR OF THE MANUFACTURING SYSTEM 20 2.5
MODEL EXPERIMENTS AND PROBLEM SOLVING TECHNIQUES 22 3 RESEARCH OBJECTIVE
AND APPROACH 24 4 EXPERIMENTAL STUDIES ON TOOL WEAR 26 4.1 LABORATORY
TRIAL FOR DETERMINATION OF TOOL LIFE AND WEAR MODE 26 4.2 INFLUENCE OF
DECISIVE INPUT PARAMETERS ON TOOL WEAR BEHAVIOUR 28 4.2.1 CUTTING
VELOCITY AND CHIP THICKNESS 28 4.2.2 FEED STRATEGY (ROLL FEED) 32 4.2.3
TOOL WEDGE MACRO GEOMETRY 35 4.2.4 CHIP PARTITIONING (HALF VS. FULL
PROFILE BLADES) 38 4.2.5 CUTTING INSERT CARTRIDGES 40 4.2.6 TOOL WEDGE
MICRO GEOMETRY 41 4.2.7 CUTTING MATERIAL 44 4.2.8 COATING CONCEPT
VARIATION 48 4.2.9 COATING MATERIAL VARIATION 51 4.3 KEY FINDINGS AND
OPEN QUESTIONS 53 TABLE OF CONTENTS 5 DEVELOPMENT AND APPLICATION OF A
MODEL EXPERIMENT FOR DETERMINATION OF CHIP FLOW AND MACHINING FORCE 55
5.1 MOTIVATION FOR CHIP FLOW AND CUTTING FORCE STUDIES 55 5.2 TRIAL
CONCEPT 56 5.2.1 SETUP FOR STUDIES ON CHIP FLOW 58 5.2.2 SETUP FOR
STUDIES ON MACHINING FORCE 59 5.3 CHIP FLOW STUDIES 60 5.3.1 FULL
PROFILE BLADE 60 5.3.2 HALF PROFILE BLADES 63 5.3.3 CHIP FLOW AT VERY
LOW CHIP THICKNESSES (DWELL) 67 5.3.4 INFLUENCE OF CUTTING VELOCITY
(WIDE RANGE) 68 5.3.5 INFLUENCE OF TIP AND FLANK RAKE ANGLE 70 5.3.6
INFLUENCE OF COATING 71 5.3.7 DESIGN AND TESTING OF HALF PROFILE BLADE
WITH CHIP FORMING FLUTE 71 5.4 THERMAL AND MECHANICAL STRESS PEAK AT
TOOL CORNER 74 5.5 CUTTING FORCE STUDIES 76 5.5.1 INFLUENCE OF CUTTING
VELOCITY (WIDE RANGE) 76 5.5.2 INFLUENCE OF FEED 78 5.5.3 INFLUENCE OF
TIP AND FLANK RAKE ANGLE 79 5.5.4 INFLUENCE OF COATING 80 5.5.5
INFLUENCE OF CHIP PARTITIONING AND DEPTH OF CUT *. 81 5.5.6 CUTTING
FORCE BALANCING THROUGH VECTOR FEED 83 5.5.7 INFLUENCE OF CHIP COLLISION
AND CLOGGING 83 5.6 KEY FINDINGS AND OPEN QUESTIONS 85 6 DEVELOPMENT AND
TESTING OF A BLADE SYSTEM WITH ADVANTAGEOUS CUT SEGMENTATION 87 6.1
PRINCIPLE OF TIP AND FLANK BLADE 87 6.2 PROTOTYPING AND TESTING OF TIP
AND FLANK BLADE 92 6.2.1 CHIP FLOW 93 6.2.2 CUTTING FORCE 98 6.3
POTENTIAL OF NEW CUTTER HEAD DESIGNS FOR INNOVATIVE BLADE GEOMETRIES 100
6.3.1 DEDICATED CUTTER FOR TIP AND FLANK BLADES 100 6.3.2 DEDICATED
CUTTER FOR HALF PROFILE BLADES WITH CHIP FORMING FLUTE 101 6.4 KEY
FINDINGS AND OPEN QUESTIONS 102 7 DYNAMIC BEHAVIOUR OF MACHINE TOOL,
TOOL AND FIXTURE 103 7.1 VIBRATION PROBLEM AND DYNAMIC DEFLECTION OF
MACHINE SYSTEM 103 7.1.1 VIBRATION AS A SEVERE PROCESS DYSFUNCTION 103
7.1.2 POTENTIAL CAUSES OF VIBRATION PROBLEM 104 7.2 EXPERIMENTAL,
NUMERICAL AND ANALYTICAL STUDIES 105 TABLE OF CONTENTS 7.2.1 IN-PROCESS
MACHINE VIBRATION RECORDING 106 7.2.2 DETERMINATION OF DYNAMIC MACHINE
COMPLIANCE CHARACTERISTICS 109 7.2.3 MODAL ANALYSIS OF TOOL SYSTEM AND
WORKPIECE FIXTURE 110 7.2.4 CHATTER IN MACHINING WITH PROTOTYPE TOOLS
114 7.3 KEY FINDINGS AND OPEN QUESTIONS 115 8 SUMMARY AND OUTLOOK 116 9
ZUSAMMENFASSUNG UND AUSBLICK (IN DEUTSCHER SPRACHE) 120 10 BIBLIOGRAPHY
125 11 CURRICULUM VITAE (RESUME) 140 |
| any_adam_object | 1 |
| any_adam_object_boolean | 1 |
| author | Klein, Alexander 1977- |
| author_GND | (DE-588)133007243 |
| author_facet | Klein, Alexander 1977- |
| author_role | aut |
| author_sort | Klein, Alexander 1977- |
| author_variant | a k ak |
| building | Verbundindex |
| bvnumber | BV022660347 |
| ctrlnum | (OCoLC)180746549 (DE-599)DNB98437938X |
| dewey-full | 621.833 671.35 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 621 - Applied physics 671 - Metalworking & primary metal products |
| dewey-raw | 621.833 671.35 |
| dewey-search | 621.833 671.35 |
| dewey-sort | 3621.833 |
| dewey-tens | 620 - Engineering and allied operations 670 - Manufacturing |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Thesis Book |
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| genre | (DE-588)4113937-9 Hochschulschrift gnd-content |
| genre_facet | Hochschulschrift |
| id | DE-604.BV022660347 |
| illustrated | Illustrated |
| index_date | 2024-07-02T18:24:59Z |
| indexdate | 2024-07-09T21:02:49Z |
| institution | BVB |
| isbn | 9783832261924 3832261923 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-015866212 |
| oclc_num | 180746549 |
| open_access_boolean | |
| owner | DE-29T DE-91 DE-BY-TUM |
| owner_facet | DE-29T DE-91 DE-BY-TUM |
| physical | IX, 139 S. Ill., graph. Darst. 21 cm, 231 gr. |
| publishDate | 2007 |
| publishDateSearch | 2007 |
| publishDateSort | 2007 |
| publisher | Shaker |
| record_format | marc |
| series | Berichte aus der Produktionstechnik |
| series2 | Berichte aus der Produktionstechnik |
| spelling | Klein, Alexander 1977- Verfasser (DE-588)133007243 aut Spiral bevel and hypoid gear tooth cutting with coated carbide tools Alexander Klein Aachen Shaker 2007 IX, 139 S. Ill., graph. Darst. 21 cm, 231 gr. txt rdacontent n rdamedia nc rdacarrier Berichte aus der Produktionstechnik 2007,12 Zugl.: Aachen, Techn. Hochsch., Diss., 2007 Hartmetallwerkzeug (DE-588)4159181-1 gnd rswk-swf Schneiden (DE-588)4052995-2 gnd rswk-swf Fräsen (DE-588)4018037-2 gnd rswk-swf Kreisbogenverzahnung (DE-588)4348574-1 gnd rswk-swf Prozessanalyse (DE-588)4136607-4 gnd rswk-swf Werkzeugverschleiß (DE-588)4196525-5 gnd rswk-swf Spiralkegelrad (DE-588)4514629-9 gnd rswk-swf Hypoidgetriebe (DE-588)4161121-4 gnd rswk-swf Trockenbearbeitung (DE-588)4516380-7 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Hypoidgetriebe (DE-588)4161121-4 s Kreisbogenverzahnung (DE-588)4348574-1 s Fräsen (DE-588)4018037-2 s Prozessanalyse (DE-588)4136607-4 s DE-604 Spiralkegelrad (DE-588)4514629-9 s Trockenbearbeitung (DE-588)4516380-7 s Hartmetallwerkzeug (DE-588)4159181-1 s Werkzeugverschleiß (DE-588)4196525-5 s Schneiden (DE-588)4052995-2 s Berichte aus der Produktionstechnik 2007,12 (DE-604)BV008439181 2007,12 HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=015866212&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Klein, Alexander 1977- Spiral bevel and hypoid gear tooth cutting with coated carbide tools Berichte aus der Produktionstechnik Hartmetallwerkzeug (DE-588)4159181-1 gnd Schneiden (DE-588)4052995-2 gnd Fräsen (DE-588)4018037-2 gnd Kreisbogenverzahnung (DE-588)4348574-1 gnd Prozessanalyse (DE-588)4136607-4 gnd Werkzeugverschleiß (DE-588)4196525-5 gnd Spiralkegelrad (DE-588)4514629-9 gnd Hypoidgetriebe (DE-588)4161121-4 gnd Trockenbearbeitung (DE-588)4516380-7 gnd |
| subject_GND | (DE-588)4159181-1 (DE-588)4052995-2 (DE-588)4018037-2 (DE-588)4348574-1 (DE-588)4136607-4 (DE-588)4196525-5 (DE-588)4514629-9 (DE-588)4161121-4 (DE-588)4516380-7 (DE-588)4113937-9 |
| title | Spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| title_auth | Spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| title_exact_search | Spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| title_exact_search_txtP | Spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| title_full | Spiral bevel and hypoid gear tooth cutting with coated carbide tools Alexander Klein |
| title_fullStr | Spiral bevel and hypoid gear tooth cutting with coated carbide tools Alexander Klein |
| title_full_unstemmed | Spiral bevel and hypoid gear tooth cutting with coated carbide tools Alexander Klein |
| title_short | Spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| title_sort | spiral bevel and hypoid gear tooth cutting with coated carbide tools |
| topic | Hartmetallwerkzeug (DE-588)4159181-1 gnd Schneiden (DE-588)4052995-2 gnd Fräsen (DE-588)4018037-2 gnd Kreisbogenverzahnung (DE-588)4348574-1 gnd Prozessanalyse (DE-588)4136607-4 gnd Werkzeugverschleiß (DE-588)4196525-5 gnd Spiralkegelrad (DE-588)4514629-9 gnd Hypoidgetriebe (DE-588)4161121-4 gnd Trockenbearbeitung (DE-588)4516380-7 gnd |
| topic_facet | Hartmetallwerkzeug Schneiden Fräsen Kreisbogenverzahnung Prozessanalyse Werkzeugverschleiß Spiralkegelrad Hypoidgetriebe Trockenbearbeitung Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=015866212&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV008439181 |
| work_keys_str_mv | AT kleinalexander spiralbevelandhypoidgeartoothcuttingwithcoatedcarbidetools |