McGraw-Hill machining and metalworking handbook:
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| Hauptverfasser: | , |
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| Format: | Buch |
| Sprache: | English |
| Veröffentlicht: |
New York [u.a.]
McGraw-Hill
2006
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| Ausgabe: | 3. ed. |
| Schriftenreihe: | McGraw-Hill handbooks
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| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XVI, 1006 S. |
| ISBN: | 0071457879 |
Internformat
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Datensatz im Suchindex
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| adam_text | MCGRAW-HILL MACHINING AND METALWORKING RONALD A. WALSH (DECEASED) DENIS
R. CORMIER ASSOCIATE PROFESSOR DEPARTMENT OF INDUSTRIAL ENGINEERING
NORTH CAROLINA STATE UNIVERSITY THIRD EDITION MCGRAW-HILL NEW YORK
CHICAGO SAN FRANCISCO LISBON LONDON MADRID MEXICO CITY MILAN NEW DELHI
SAN JUAN SEOUL SINGAPORE SYDNEY TORONTO CONTENTS PREFACE XIII
ACKNOWLEDGMENTS XIV INTRODUCTION XV CHAPTER 1 MODERN METALWORKING
MACHINERY, TOOLS, AND MEASURING DEVICES 1.1. 1.2. 1.3. TER2 2.1. 2.2.
2.3. 2.4. 2.5. METALWORKING PROCESS OVERVIEW 1.1.1. PRIMARY PROCESSES
1.1.2. METAL- CUTTING PROCESSES 1.1.3. SHEET METAL PARTS FABRICATION
METHODS MEASUREMENT AND GAUGING 1.2.1. COORDINATE MEASURING MACHINES
(CMMS) 1.2.2. HANDHELD MEASUREMENT AND GAUGING DEVICES STATISTICAL
PROCESS CONTROL 1.3.1. PROCESS CAPABILITY 1.3.2. CONTROL CHARTS
MATHEMATICS FOR MACHINISTS AND METALWORKERS GENERAL MATHEMATICS,
ALGEBRA, AND TRIGONOMETRY 2.1.1. GENERAL MATHEMATICS AND ALGEBRAIC
PROCEDURES 2.1.2. PLANE TRIGONOMETRY 2.1.3. IMPORTANT MATHEMATICAL
CONSTANTS 2.1.4. SUMMARY OF TRIGONOMETRIC PROCEDURES FOR TRIANGLES
2.1.5. POWERS-OF-10 NOTATION GEOMETRIC PRINCIPLES GEOMETRIC CONSTRUCTION
MENSURATION PERCENTAGE CALCULATIONS 1 2 2 7 8 8 10 11 11 14 17 17 17 19
31 31 33 34 41 49 66 IV CONTENTS 2.6. DECIMAL EQUIVALENTS AND MILLIMETER
CHART 69 2.7. DEGREES AND RADIANS CHART 70 2.8. MATHEMATICAL SIGNS AND
SYMBOLS 70 2.9. GREEK ALPHABET 70 2.10. SINE BAR AND SINE PLATE
CALCULATIONS 70 2.11. SOLUTIONS TO PROBLEMS IN MACHINING AND
METALWORKING 77 CHAPTER 3 U.S. CUSTOMARY AND METRIC (SI) MEASURES AND
CONVERSIONS 85 3.1. CONVERSIONS FORTENGTH, PRESSURE, VELOCITY, VOLUME,
AND WEIGHT 85 3.2. STANDARD CONVERSION TABLE: MEASURES ARE FOUND FROM
THE TABLE 88 3.3. TEMPERATURE SYSTEMS AND CONVERSIONS 95 3.4. SMALL
WEIGHT EQUIVALENTS: U.S. CUSTOMARY (GRAINS AND OUNCES) VERSUS METRIC
(GRAMS) 96 CHAPTER 4 MATERIALS: PHYSICAL PROPERTIES, CHARACTERISTICS,
AND USES 97 4.1. STEELS 99 4.1.1. GLOSSARY OF STEEL TERMS 100 4.1.2.
CARBON, ALLOY, STAINLESS STEEL, AND TOOL AND DIE STEELS: PHYSICAL
PROPERTIES, COMPOSITIONS, HEAT TREATMENT, AND USES 102 4.1.3.
HIGH-STRENGTH, LOW-ALLOY (HSLA) STEELS 154 4.1.4. ULTRA-HIGH-STRENGTH
STEELS 154 4.2. ALUMINUM AND ALUMINUM ALLOYS 164 4.3. COPPER AND COPPER
ALLOYS 164 4.4. MAGNESIUM ALLOYS 165 4.5. TITANIUM ALLOYS 203 4.6. THE
UNIFIED NUMBERING SYSTEM (UNS) FOR METALS AND ALLOYS 242 4.7. HARDNESS
TESTS AND HARDNESS NUMBER CONVERSIONS 248 4.7.1. BRINELL HARDNESS
NUMBERS (HB) 248 4.7.2. VICKERS HARDNESS NUMBERS (HV) 248 4.8. PLASTICS
(THERMOPLASTICS AND THERMOSET PLASTICS) 249 4.9. PROPERTIES OF
MATERIALS: GENERAL AND SPECIFIC 266 4.10. MATERIAL SPECIFICATION SHEETS
AND ANALYSIS REPORTS 266 CHAPTER 5 MODERN ENGINEERING DRAWING PRACTICES
271 5.1 GENERAL DIMENSIONING AND TOLERANCING PRACTICES 271 5.1.1
TOLERANCE STUDIES 273 5.1.2 TOLERANCE ACCUMULATION 273 CONTENTS 5.1.3
DIMENSIONING PER ANSI/ASME Y14.5M-1994 274 5.1.4 ANSI Y14.5M-1994(R1999)
TOLERANCING PRACTICES 285 5.1.5 DIRECT TOLERANCING METHODS 286 5.1.6
POSITIONAL TOLERANCING 286 5.1.7 EXAMPLES OF ANSI Y14.5M-1994 (1999)
DIMENSIONING AND TOLERANCING PRACTICES 286 5.1.8 DESIGN NOTES ON
DIMENSIONING AND TOLERANCING 288 5.1.9 SYMBOLS USED IN ANSI Y14.5M-1994
(R1999) AND ISO DIMENSIONING AND TOLERANCING 289 5.2 TYPICAL INDUSTRIAL
DESIGN ENGINEERING DRAWINGS 289 5.2.1 LIMITS AND FITS, U.S. CUSTOMARY
AND METRIC STANDARDS 291 CHAPTER 6 COMPUTER-AIDED DESIGN, MANUFACTURING,
AND ENGINEERING SYSTEMS 297 6.1. COMPUTER-AIDED DESIGN (CAD) 297 297 299
299 301 306 307 309 311 316 318 321 CHAPTER 7 MACHINING, MACHINE TOOLS,
AND PRACTICES 325 7.1. TURNING AND BORING 326 7.1.1. TURNING AND BORING
TOOL MATERIALS 326 7.1.2. TURNING TOOL TYPES, TERMS AND DEFINITIONS, AND
GRINDING 327 7.1.3. TOOL NOMENCLATURE 328 7.1.4. TOOL ANGLES 331 7.1.5.
SELECTION OF TOOL GEOMETRY 334 7.1.6. GRINDING/SHARPENING OF HSS,
CAST-ALLOY, AND CARBIDE TOOL BITS 336 7.1.7. TURNING OPERATION
CALCULATIONS 339 7.1.8. SPEEDS, CUTS, AND FEEDS 344 7.1.9. GRADES OF
CUTTING INSERTS (FOR USE WITH FIGS. 7.14 THROUGH 7.44) 391 7.1.10. ANSI
AND ISO IDENTIFICATION SYSTEMS FOR TURNING, BORING, AND MILLING INSERTS
394 7.1.11. THREAD TURNING 394 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 .
FILE FORMATS . CAD VENDORS . CAD TERMINOLOGY . SOLID MODELING TECHNIQUES
. STANDARD PART/ASSEMBLY LIBRARIES . DESIGNING SHEET METAL FLAT PATTERNS
6.2. COMPUTER-AIDED MANUFACTURING (CAM) 6.2.1 6.2.2 . CNC PART
PROGRAMMING FUNDAMENTALS . CAM TOOLPATH GENERATION PROCEDURE 6.3.
COMPUTER-AIDED ENGINEERING 6.4. PRODUCT DATA MANAGEMENT VI CONTENTS 7.2.
7.1.12. MILLING 7.2.1. 7.2.2. 7.2.3. 7.2.4. DRILLS AND 7.3.1. 7.3.2.
7.3.3. MODERN TURNING CENTERS AND STANDARD LATHE MACHINE TOOLS MILLING
CALCULATIONS FEEDS AND SPEEDS FOR MILLING WITH ADVANCED CUTTING TOOL
MATERIALS FEEDS AND SPEEDS TABLES: ADVANCED CUTTING TOOLS AND INSERTS
MILLING ACCESSORIES DRILLING DRIY TERMINOLOGY DRJTL POINT STYLES AND
ANGLES CLASSIFICATION OF HIQH-SPEED STEELS 413 416 424 428 435 436 441
441 443 448 7.3. 7.3.4. CONVERSION OF SURFACE SPEED TO REVOLUTIONS PER
MINUTE FOR DRILLS 448 7.3.5. TAP DRILL SIZES FOR PRODUCING UNIFIED INCH
SCREW THREADS, METRIC AND PIPE THREADS 453 7.3.6. SPEEDS AND FEEDS,
DRILL GEOMETRY, AND CUTTING RECOMMENDATIONS FOR DRILLS 454 7.3.7. SPADE
DRILLS 454 7.3.8. MICRODRILLS 467 7.3.9. DRILLING PROBLEMS AND SOLUTIONS
472 7.4. REAMING 474 7.4.1. MACHINE SPEEDS AND FEEDS FOR HSS REAMERS 476
7.4.2. SHARPENING REAMERS 476 7.4.3. FORMS OF REAMERS 478 7.5. BROACHING
479 7.5.1. CALCULATION OF PULL FORCES DURING BROACHING 481 7.5.2.
CALCULATION OF PUSH FORCES DURING BROACHING 482 7.5.3. MINIMUM FORCES
REQUIRED FOR BROACHING DIFFERENT MATERIALS 482 7.6. VERTICAL BORING AND
JIG BORING 483 7.7. GRINDING, LAPPING, HONING, AND SUPERFINISHING
(SURFACE FINISHES) 488 7.7.1. GRINDING 488 7.7.2. LAPPING 499 7.7.3.
HONING 500 7.7.4. SUPERFINISHING 501 7.8. FILES AND SHARPENING STONES
502 7.8.1. FILES 502 7.8.2. SHARPENING STONES 507 7.9. KNURLING 507
7.10. JIC AND ISO CARBIDE CODES 508 7.11. CUTTING FLUIDS AND COOLANTS
FOR MACHINING OPERATIONS 508 7.12. CALCULATIONS FOR COMMON MACHINING
PROBLEMS 511 7.12.1. DRILL-POINT ADVANCE 511 7.12.2. TAPERS 512 7.12.3.
TYPICAL TAPER PROBLEMS 514 CONTENTS VII 7.12.4. CHECKING ANGLES AND
NOTCHES WITH PLUGS 517 7.12.5. FINDING DIAMETERS 519 7.12.6. MEASURING
RADIUS OF ARC BY MEASURING OVER ROLLS OR PLUGS 521 7.12.7. MEASURING
DOVETAIL SLIDES 522 7.12.8. UNIVERSAL DIVIDING HEADS 523 7.13. TAPS AND
DIES FOR THREADING OPERATIONS 524 7.13.1. AVAILABLE TYPES OF TAPS AND
DIES 525 7.13.2. SPEEDS FOR TAPPING 528 7.13.3. THREAD LEAD TOLERANCES
528 7.13.4. LIMIT NUMBERS FOR GROUND-THREAD TAPS (AMERICAN UN THREAD
SYSTEM, ANSI) 528 7.13.5. LIMIT NUMBERS FOR GROUND-THREAD ISO METRIC
TAPS 529 7.13.6. THREAD GAUGES (EXTERNAL AND INTERNAL) 530 7.14.
DRILL-ROD TYPES AND SIZES FOR MACHINING AND TOOLING APPLICATIONS 531
7.14.1. U.S. CUSTOMARY OR INCH-SIZE DRILL RODS 531 7.14.2. METRIC DRILL
RODS 532 CHAPTER 8 TOOLING, DIE MAKING, MOLDS, JIGS, AND FIXTURES 533
8.1. DEFINITIONS 533 8.2. TOOL-STEEL CHARACTERISTICS, HEAT TREATMENT,
AND SELECTION 535 8.2.1. IDENTIFICATION AND CLASSIFICATION OF TOOL
STEELS 536 8.2.2. HEAT TREATMENT OF TOOL STEELS 536 8.2.3. SELECTION OF
TOOL STEELS 547 8.3. DIES, MOLDS, AND DIE-MAKING PROCEDURES 550 8.3.1.
MANUAL DIE MAKING (BLANKING DIES) 553 8.3.2. EDM (ELECTRIC DISCHARGE
MACHINING) DIE-MAKING PROCEDURES 554 8.3.3. EDM MOLD MAKING (RAM EDM)
559 8.3.4. SAMPLES OF DIES, DRAWINGS, AND STAMPED OR BLANKED PARTS 559
8.3.5. STEEL-RULE DIES 562 8.4. DIE CLEARANCES AND STAMPING DATA 564
8.4.1. CALCULATION OF PUNCH DIMENSIONS 566 8.4.2. STANDARD DIE SETS 569
8.4.3. GUIDE PINS AND GUIDE BUSHINGS FOR DIE SETS 569 8.5. PUNCHING AND
BLANKING FORCES 574 8.5.1. FORCE REQUIRED FOR PUNCHING OR BLANKING 574
8.5.2. STRIPPING FORCES 574 8.5.3. SHEAR STRENGTHS OF VARIOUS MATERIALS
575 8.6. BENDING, FORMING, AND PROGRESSIVE DIE OPERATIONS AND DATA 575
8.6.1. TYPICAL FORMING AND PROGRESSIVE DIES AND PARTS 578 8.6.2. BEND
RADII FOR VARIOUS METALS AND ALLOYS 583 8.6.3. SPRINGBACK 585 8.6.4.
NONMETALLIC DIES AND MATERIALS 589 8.6.5. DRAWING AND FORMING SHAPES AND
EQUATIONS 590 VIII CONTENTS 8.6.6. GENERAL RULES FOR DIE STAMPING AND
FORMING OPERATIONS 604 8.7. JIGS AND FIXTURES 609 8.7.1. TOOLING
FIXTURES 610 8.7.2. PALLETS 613 8.8. CLAMPING MECHANISMS AND CALCULATION
PROCEDURES 615 8.9. MOLDS 626 8.10. FORCE GAUGE FOR TOOLING APPLICATIONS
626 8.11. COMPLEX MOLDS FOR PLASTIC PARTS 628 8.12. THE FIVE MAJORJRULES
OF DIE MAKING 629 CHAPTER 9 SHEET METAL PRACTICES AND LAYOUT 633 9.1.
CARBON AND LOW-ALLOY STEEL SHEETS 633 9.2. NONFERROUS SHEET METAL 637
9.3. MACHINERY FOR SHEET METAL FABRICATION 637 9.3.1. MODERN SHEET METAL
MANUFACTURING MACHINERY 638 9.4. GAUGING SYSTEMS 640 9.4.1. ALUMINUM
SHEET METAL STANDARD THICKNESSES 643 9.5. METHODS OF SHEET METAL
FABRICATION 643 9.5.1. SHEET METAL CUTTING METHODS 643 9.5.2. SHEET
METAL PUNCHING METHODS 650 9.5.3. SHEET METAL FORMING METHODS 650 9.6.
SHEET METAL FLAT PATTERNS 653 9.6.1. SETBACK OR J CHART FOR DETERMINING
BEND DEDUCTIONS 657 9.6.2. BEND RADII FOR ALUMINUM-ALLOY AND STEEL SHEET
(AVERAGE) 659 9.7. SHEET METAL DEVELOPMENTS AND TRANSITIONS 659 9.8.
DEVELOPING FLAT PATTERNS 661 9.9. STIFFENING SHEET METAL PARTS 661 9.10.
SHEET METAL FAYING SURFACES 663 9.11. DESIGN POINTS FOR SHEET METAL
PARTS 664 9.12. TYPICAL TRANSITIONS AND DEVELOPMENTS 665 9.12.1. TO
DEVELOP A TRUNCATED RIGHT CYLINDER 665 9.12.2. CONICAL CONNECTION
BETWEEN TWO CYLINDRICAL PIPES 666 9.12.3. TO DEVELOP TRANSITION PIECES
668 9.12.4. TRIANGULATION OF WARPED SURFACES 669 9.12.5. ANGLED, FLANGED
CORNER NOTCHING PROCEDURES AND CALCULATIONS 669 9.13. SHEET METAL
FABRICATION PRACTICES 672 9.14. LIGHT-GAUGE SHEET METAL STRUCTURAL
FORMS: DIMENSIONS AND STRENGTHS 674 9.15. THE EFFECTS OF COLD-WORKING
STEEL SHEET METAL 678 CONTENTS IX CHAPTER 10 SOLID FREEFORM FABRICATION
713 10.1. DIRECT-METAL RAPID MANUFACTURING PROCESSES 715 10.1.1.
ELECTRON-BEAM MELTING 717 10.1.2. SELECTIVE LASER SINTERING (SLS) 719
10.1.3. LASER ADDITIVE MANUFACTURING 720 10.2. RAPID TOOLING 720 10.2.1.
RTV SILICONE MOLDS 721 10.2.2. DIRECT-INJECT STEREOLITHOGRAPHY TOOLING
724 10.2.3. ELECTROPLATED PROTOTYPES 726 10.2.4. INVESTMENT CASTING VIA
3D PRINTING 727 CHAPTER 11 HARDENING AND TEMPERING STEELS AND NONFERROUS
ALLOYS 729 11.1. STANDARD STEELS AND STEEL MAKING PRACTICES 729 11.2.
CONSTITUENTS OF STEEL: PHASES 730 11.3. STANDARD DEFINITIONS OF TERMS
PERTAINING TO HEAT TREATMENT OF METALS 732 11.4. HEAT TREATMENT OF
STEELS 732 11.4.1. TREATMENTS FOR HEAT-TREATING GRADES OF CARBON STEELS
738 11.4.2. HEAT TREATMENTS FOR DIRECTLY HARDENABLE GRADES OF ALLOY
STEELS 738 11.4.3. HEAT TREATMENT OF TOOL STEELS 738 11.4.4. QUENCHING
BATHS AND TEMPERATURES 738 11.5. TEMPERING AND CASE HARDENING STEELS 740
11.5.1. TEMPERING TEMPERATURES FOR STEELS 741 11.5.2. CASE HARDENING
CARBON AND ALLOY STEELS 742 11.5.3. HEAT TREATMENTS FOR CARBURIZING
GRADES OF CARBON STEELS 745 11.5.4. HEAT TREATMENTS FOR CARBURIZING
GRADES OF ALLOY STEELS 745 11.6. HEAT TREATMENT OF ALUMINUM ALLOYS 745
11.6.1. SOLUTION HEAT TREATMENT OF ALUMINUM ALLOYS 745 11.6.2.
PRECIPITATION HEAT TREATMENT OF ALUMINUM ALLOYS 749 11.7. HEAT TREATING
BERYLLIUM-COPPER ALLOYS 751 11.8. COLD WORK HARDENING OF METALS AND
ALLOYS 751 CHAPTER 12 CASTINGS, MOLDINGS, EXTRUSIONS, AND POWDER-METAL
TECHNOLOGY 755 12.1. CASTINGS 755 12.1.1. SAND CASTING 756 12.1.2. SHELL
CASTING 758 12.1.3. CARBON DIOXIDE CASTING 760 CONTENTS 12.1.4.
PLASTER-MOLD CASTING 761 12.1.5. COMPOSITE-MOLD CASTING 761 12.1.6.
INVESTMENT CASTING 761 12.1.7. CERAMIC-MOLD CASTING 762 12.1.8.
PERMANENT-MOLD CASTING 762 12.1.9. DIE CASTING 764 12.1.10. EVAPORATIVE
PATTERN CASTING (EPC) 764 12.1.11. SLUSH CASTING 765 12.2. FERROUS METAL
ALLOYS USED IN CASTING 766 12.2.1. GRAY IRON CASTINGS 766 12.2.2.
DUCTILE IRON CASTINGS 766 12.2.3. MALLF ABLE IRON CASTINGS 766 12.2.4.
STEEL AND ALLOY-STEEL CASTINGS 767 12.3. REPRESENTATIVE CASTING METALS
AND ALLOYS 767 12.4. ASTM LISTED CAST IRONS AND STEELS 768 12.4.1. ASTM
SPECIFICATIONS FOR SELECTED CAST IRONS AND CAST STEELS 769 12.5. PLASTIC
MOLDINGS 773 12.5.1. PROTOTYPES OF THE PLASTICS 793 12.5.2. PROPERTIES
AND CHARACTERISTICS OF MODERN PLASTICS 794 12.5.3. DESIGN OF MOLDED
PLASTIC PARTS 794 12.5.4. PLASTICS MOLDING MACHINERY AND MOLDS 794 12.6.
EXTRUSIONS 796 12.7. POWDER-METAL TECHNOLOGY 800 12.7.1. TYPICAL POWDER
METAL PARTS AND PROPERTIES 802 CHAPTER 13 PLATING PRACTICES AND FINISHES
FOR METAL 805 806 807 810 810 814 814 817 819 822 822 824 825 826 827
828 828 830 830 831 832 13.1. 13.2. 13.3. 13.4. FINISHES CORROSION OF
METALS: PRINCIPLES ELECTROPLATING DATA AND SPECIFICATIONS 13.3.1.
13.3.2. 13.3.3. 13.3.4. 13.3.5. ELECTROPLATING AND OXIDE LAYER THICKNESS
RANGES ANODIC COATING THICKNESS (ANODIZED PARTS) ELECTROPLATING
THICKNESSES AND SPECIFICATIONS PLATING METALS: CHARACTERISTICS AND
PROPERTIES SUMMARY OF PLATING AND FINISHING PLATING BATHS AND PROCEDURES
13.4.1. 13.4.2. 13.4.3. 13.4.4. 13.4.5. 13.4.6. 13.4.7. 13.4.8. 13.4.9.
13.4.10. 13.4.11. CADMIUM PLATING COPPER PLATING CHROMIUM PLATING GOLD
PLATING NICKEL PLATING RHODIUM PLATING SILVER PLATING TIN PLATING ZINC
PLATING WOODS NICKEL STRIKE SOLUTION SILVER STRIKE SOLUTIONS CONTENTS XI
13.4.12. MATERIALS OF CONSTRUCTION FOR ELECTROPLATING PROCESSES 832
13.5. COLORING PROCESSES FOR METALS, ALLOYS, AND PHOSPHATING STEELS 833
13.5.1. COLORING METALS (FERROUS AND NONFERROUS) 834 13.6. METAL
FINISHING, PHOSPHATING, AND CLEANING SOLUTIONS AND FORMULAS 836 13.6.1.
PICKLING FORMULAS 837 13.6.2. PHOSPHATE COATINGS (FERROUS METALS AND
ALLOYS) 838 13.7. ETCHING METALS 841 13.7.1. ETCHING IRONS, STEELS, AND
ZINC PLATE 841 13.7.2. ETCHING COPPER AND COPPER ALLOYS 841 13.7.3.
ETCHING ALUMINUM AND ALUMINUM ALLOYS 843 13.8. ANODIZING 843 13.9. PAINT
FINISHING 849 13.9.1. ESTIMATING PAINT-FILM THICKNESS AND COVERAGE 851
13.10. POWDER COATING 851 CHAPTER 14 FASTENING AND JOINING TECHNIQUES
AND HARDWARE 14.1. 14.2. 14.3. 14.4. BOLTS, SCREWS, NUTS, AND WASHERS
14.1.1. DIMENSIONS OF BOLTS, SCREWS, NUTS, AND WASHERS 14.1.2. SET,
SELF-TAPPING, THREAD-FORMING, AND WOOD SCREWS THREAD SYSTEMS: AMERICAN
STANDARD AND METRIC (60 V) 14.2.1. UNIFIED AND METRIC THREAD DATA
14.2.2. CALCULATING THE PITCH DIAMETER OF UNIFIED AND METRIC THREADS
RIVETS 14.3.1. PINS 14.4.1. 14.4.2. 14.4.3. 14.4.4. 14.4.5. 14.4.6.
14.4.7. 14.4.8. 14.5. 14.6. 14.7. GENERAL SIZING OF RIVETS CLEVIS PINS
COTTER PINS SPRING PINS (ROLL PINS) SPIRAL SPRING PINS (COILED SPRING
PINS) TAPER PINS DOWEL PINS (HARDENED AND GROUND MACHINE TYPE) GROOVED
PINS QUICK-RELEASE PINS RETAINING RINGS 14.5.1. X-WASHERS (SPLIT
WASHERS) SET-COLLARS, CLAMP-COLLARS, AND SPLIT-COLLARS MACHINERY
BUSHINGS, SHIMS, AND ARBOR SPACERS 14.7.1. MACHINERY BUSHINGS 14.7.2.
STEEL SHIMS 14.7.3. STEEL ARBOR SPACERS 855 855 855 860 865 870 889 890
891 892 893 893 893 897 897 897 897 897 903 904 904 909 909 909 909 XII
CONTENTS 14.8. SPECIALTY FASTENERS 14.8.1. SPECIALTY FASTENERS IN COMMON
USE 14.8.2. ELECTROPLATING FASTENERS 14.9. WELDING, BRAZING, AND
SOLDERING 14.9.1. WELDING 14.9.2. BRAZING 14.9.3. SOLDERING 14.10.
ADHESIVE BONDING 911 915 916 922 922 940 942 945 CHAPTER 15 SAFETY
PRACTICES IN INDUSTRY 15.1. 947 TYPICAL INDUSTRIAL HAZARDS 948 15.1.1.
SAFETY PRACTICES WHEN OPERATING MACHINE TOOLS 949 15.1.2. OSHA STANDARDS
BY CATEGORY 949 15.2. PRODUCT LIABILITY 949 CHAPTER 16 SOCIETIES,
ASSOCIATIONS, INSTITUTES, AND SPECIFICATION AUTHORITIES 957 16.1.
STANDARDS ORGANIZATIONS AND THEIR ACRONYMS 958 16.2. QUALITY CONTROL
SYSTEMS 961 16.3. ISO 9000 SYSTEM 961 CHAPTER 17 AMERICAN NATIONAL
STANDARDS APPLICABLE TO MACHINERY, MACHINING, AND METALWORKING PRACTICES
963 17.1. LISTING OF ANSI STANDARDS BY CATEGORY 965 17.2. STANDARDS AND
APPROVAL AGENCIES AND ACRONYMS 972 17.3. APPROVAL ASSOCIATIONS AND THEIR
TRADEMARKS 973 BIBLIOGRAPHY 975 INDEX 977
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MCGRAW-HILL MACHINING AND METALWORKING RONALD A. WALSH (DECEASED) DENIS
R. CORMIER ASSOCIATE PROFESSOR DEPARTMENT OF INDUSTRIAL ENGINEERING
NORTH CAROLINA STATE UNIVERSITY THIRD EDITION MCGRAW-HILL NEW YORK
CHICAGO SAN FRANCISCO LISBON LONDON MADRID MEXICO CITY MILAN NEW DELHI
SAN JUAN SEOUL SINGAPORE SYDNEY TORONTO CONTENTS PREFACE XIII
ACKNOWLEDGMENTS XIV INTRODUCTION XV CHAPTER 1 MODERN METALWORKING
MACHINERY, TOOLS, AND MEASURING DEVICES 1.1. 1.2. 1.3. TER2 2.1. 2.2.
2.3. 2.4. 2.5. METALWORKING PROCESS OVERVIEW 1.1.1. PRIMARY PROCESSES
1.1.2. METAL- CUTTING PROCESSES 1.1.3. SHEET METAL PARTS FABRICATION
METHODS MEASUREMENT AND GAUGING 1.2.1. COORDINATE MEASURING MACHINES
(CMMS) 1.2.2. HANDHELD MEASUREMENT AND GAUGING DEVICES STATISTICAL
PROCESS CONTROL 1.3.1. PROCESS CAPABILITY 1.3.2. CONTROL CHARTS
MATHEMATICS FOR MACHINISTS AND METALWORKERS GENERAL MATHEMATICS,
ALGEBRA, AND TRIGONOMETRY 2.1.1. GENERAL MATHEMATICS AND ALGEBRAIC
PROCEDURES 2.1.2. PLANE TRIGONOMETRY 2.1.3. IMPORTANT MATHEMATICAL
CONSTANTS 2.1.4. SUMMARY OF TRIGONOMETRIC PROCEDURES FOR TRIANGLES
2.1.5. POWERS-OF-10 NOTATION GEOMETRIC PRINCIPLES GEOMETRIC CONSTRUCTION
MENSURATION PERCENTAGE CALCULATIONS 1 2 2 7 8 8 10 11 11 14 17 17 17 19
31 31 33 34 41 49 66 IV CONTENTS 2.6. DECIMAL EQUIVALENTS AND MILLIMETER
CHART 69 2.7. DEGREES AND RADIANS CHART 70 2.8. MATHEMATICAL SIGNS AND
SYMBOLS 70 2.9. GREEK ALPHABET 70 2.10. SINE BAR AND SINE PLATE
CALCULATIONS 70 2.11. SOLUTIONS TO PROBLEMS IN MACHINING AND
METALWORKING 77 CHAPTER 3 U.S. CUSTOMARY AND METRIC (SI) MEASURES AND
CONVERSIONS 85 3.1. CONVERSIONS FORTENGTH, PRESSURE, VELOCITY, VOLUME,
AND WEIGHT 85 3.2. STANDARD CONVERSION TABLE: MEASURES ARE FOUND FROM
THE TABLE 88 3.3. TEMPERATURE SYSTEMS AND CONVERSIONS 95 3.4. SMALL
WEIGHT EQUIVALENTS: U.S. CUSTOMARY (GRAINS AND OUNCES) VERSUS METRIC
(GRAMS) 96 CHAPTER 4 MATERIALS: PHYSICAL PROPERTIES, CHARACTERISTICS,
AND USES 97 4.1. STEELS 99 4.1.1. GLOSSARY OF STEEL TERMS 100 4.1.2.
CARBON, ALLOY, STAINLESS STEEL, AND TOOL AND DIE STEELS: PHYSICAL
PROPERTIES, COMPOSITIONS, HEAT TREATMENT, AND USES 102 4.1.3.
HIGH-STRENGTH, LOW-ALLOY (HSLA) STEELS 154 4.1.4. ULTRA-HIGH-STRENGTH
STEELS 154 4.2. ALUMINUM AND ALUMINUM ALLOYS 164 4.3. COPPER AND COPPER
ALLOYS 164 4.4. MAGNESIUM ALLOYS 165 4.5. TITANIUM ALLOYS 203 4.6. THE
UNIFIED NUMBERING SYSTEM (UNS) FOR METALS AND ALLOYS 242 4.7. HARDNESS
TESTS AND HARDNESS NUMBER CONVERSIONS 248 4.7.1. BRINELL HARDNESS
NUMBERS (HB) 248 4.7.2. VICKERS HARDNESS NUMBERS (HV) 248 4.8. PLASTICS
(THERMOPLASTICS AND THERMOSET PLASTICS) 249 4.9. PROPERTIES OF
MATERIALS: GENERAL AND SPECIFIC 266 4.10. MATERIAL SPECIFICATION SHEETS
AND ANALYSIS REPORTS 266 CHAPTER 5 MODERN ENGINEERING DRAWING PRACTICES
271 5.1 GENERAL DIMENSIONING AND TOLERANCING PRACTICES 271 5.1.1
TOLERANCE STUDIES 273 5.1.2 TOLERANCE ACCUMULATION 273 CONTENTS 5.1.3
DIMENSIONING PER ANSI/ASME Y14.5M-1994 274 5.1.4 ANSI Y14.5M-1994(R1999)
TOLERANCING PRACTICES 285 5.1.5 DIRECT TOLERANCING METHODS 286 5.1.6
POSITIONAL TOLERANCING 286 5.1.7 EXAMPLES OF ANSI Y14.5M-1994 (1999)
DIMENSIONING AND TOLERANCING PRACTICES 286 5.1.8 DESIGN NOTES ON
DIMENSIONING AND TOLERANCING 288 5.1.9 SYMBOLS USED IN ANSI Y14.5M-1994
(R1999) AND ISO DIMENSIONING AND TOLERANCING 289 5.2 TYPICAL INDUSTRIAL
DESIGN ENGINEERING DRAWINGS 289 5.2.1 LIMITS AND FITS, U.S. CUSTOMARY
AND METRIC STANDARDS 291 CHAPTER 6 COMPUTER-AIDED DESIGN, MANUFACTURING,
AND ENGINEERING SYSTEMS 297 6.1. COMPUTER-AIDED DESIGN (CAD) 297 297 299
299 301 306 307 309 311 316 318 321 CHAPTER 7 MACHINING, MACHINE TOOLS,
AND PRACTICES 325 7.1. TURNING AND BORING 326 7.1.1. TURNING AND BORING
TOOL MATERIALS 326 7.1.2. TURNING TOOL TYPES, TERMS AND DEFINITIONS, AND
GRINDING 327 7.1.3. TOOL NOMENCLATURE 328 7.1.4. TOOL ANGLES 331 7.1.5.
SELECTION OF TOOL GEOMETRY 334 7.1.6. GRINDING/SHARPENING OF HSS,
CAST-ALLOY, AND CARBIDE TOOL BITS 336 7.1.7. TURNING OPERATION
CALCULATIONS 339 7.1.8. SPEEDS, CUTS, AND FEEDS 344 7.1.9. GRADES OF
CUTTING INSERTS (FOR USE WITH FIGS. 7.14 THROUGH 7.44) 391 7.1.10. ANSI
AND ISO IDENTIFICATION SYSTEMS FOR TURNING, BORING, AND MILLING INSERTS
394 7.1.11. THREAD TURNING 394 6.1.1 6.1.2 6.1.3 6.1.4 6.1.5 6.1.6 .
FILE FORMATS . CAD VENDORS . CAD TERMINOLOGY . SOLID MODELING TECHNIQUES
. STANDARD PART/ASSEMBLY LIBRARIES . DESIGNING SHEET METAL FLAT PATTERNS
6.2. COMPUTER-AIDED MANUFACTURING (CAM) 6.2.1 6.2.2 . CNC PART
PROGRAMMING FUNDAMENTALS . CAM TOOLPATH GENERATION PROCEDURE 6.3.
COMPUTER-AIDED ENGINEERING 6.4. PRODUCT DATA MANAGEMENT VI CONTENTS 7.2.
7.1.12. MILLING 7.2.1. 7.2.2. 7.2.3. 7.2.4. DRILLS AND 7.3.1. 7.3.2.
7.3.3. MODERN TURNING CENTERS AND STANDARD LATHE MACHINE TOOLS MILLING
CALCULATIONS FEEDS AND SPEEDS FOR MILLING WITH ADVANCED CUTTING TOOL
MATERIALS FEEDS AND SPEEDS TABLES: ADVANCED CUTTING TOOLS AND INSERTS
MILLING ACCESSORIES DRILLING DRIY TERMINOLOGY DRJTL POINT STYLES AND
ANGLES CLASSIFICATION OF HIQH-SPEED STEELS 413 416 424 428 435 436 441
441 443 448 7.3. 7.3.4. CONVERSION OF SURFACE SPEED TO REVOLUTIONS PER
MINUTE FOR DRILLS 448 7.3.5. TAP DRILL SIZES FOR PRODUCING UNIFIED INCH
SCREW THREADS, METRIC AND PIPE THREADS 453 7.3.6. SPEEDS AND FEEDS,
DRILL GEOMETRY, AND CUTTING RECOMMENDATIONS FOR DRILLS 454 7.3.7. SPADE
DRILLS 454 7.3.8. MICRODRILLS 467 7.3.9. DRILLING PROBLEMS AND SOLUTIONS
472 7.4. REAMING 474 7.4.1. MACHINE SPEEDS AND FEEDS FOR HSS REAMERS 476
7.4.2. SHARPENING REAMERS 476 7.4.3. FORMS OF REAMERS 478 7.5. BROACHING
479 7.5.1. CALCULATION OF PULL FORCES DURING BROACHING 481 7.5.2.
CALCULATION OF PUSH FORCES DURING BROACHING 482 7.5.3. MINIMUM FORCES
REQUIRED FOR BROACHING DIFFERENT MATERIALS 482 7.6. VERTICAL BORING AND
JIG BORING 483 7.7. GRINDING, LAPPING, HONING, AND SUPERFINISHING
(SURFACE FINISHES) 488 7.7.1. GRINDING 488 7.7.2. LAPPING 499 7.7.3.
HONING 500 7.7.4. SUPERFINISHING 501 7.8. FILES AND SHARPENING STONES
502 7.8.1. FILES 502 7.8.2. SHARPENING STONES 507 7.9. KNURLING 507
7.10. JIC AND ISO CARBIDE CODES 508 7.11. CUTTING FLUIDS AND COOLANTS
FOR MACHINING OPERATIONS 508 7.12. CALCULATIONS FOR COMMON MACHINING
PROBLEMS 511 7.12.1. DRILL-POINT ADVANCE 511 7.12.2. TAPERS 512 7.12.3.
TYPICAL TAPER PROBLEMS 514 CONTENTS VII 7.12.4. CHECKING ANGLES AND
NOTCHES WITH PLUGS 517 7.12.5. FINDING DIAMETERS 519 7.12.6. MEASURING
RADIUS OF ARC BY MEASURING OVER ROLLS OR PLUGS 521 7.12.7. MEASURING
DOVETAIL SLIDES 522 7.12.8. UNIVERSAL DIVIDING HEADS 523 7.13. TAPS AND
DIES FOR THREADING OPERATIONS 524 7.13.1. AVAILABLE TYPES OF TAPS AND
DIES 525 7.13.2. SPEEDS FOR TAPPING 528 7.13.3. THREAD LEAD TOLERANCES
528 7.13.4. LIMIT NUMBERS FOR GROUND-THREAD TAPS (AMERICAN UN THREAD
SYSTEM, ANSI) 528 7.13.5. LIMIT NUMBERS FOR GROUND-THREAD ISO METRIC
TAPS 529 7.13.6. THREAD GAUGES (EXTERNAL AND INTERNAL) 530 7.14.
DRILL-ROD TYPES AND SIZES FOR MACHINING AND TOOLING APPLICATIONS 531
7.14.1. U.S. CUSTOMARY OR INCH-SIZE DRILL RODS 531 7.14.2. METRIC DRILL
RODS 532 CHAPTER 8 TOOLING, DIE MAKING, MOLDS, JIGS, AND FIXTURES 533
8.1. DEFINITIONS 533 8.2. TOOL-STEEL CHARACTERISTICS, HEAT TREATMENT,
AND SELECTION 535 8.2.1. IDENTIFICATION AND CLASSIFICATION OF TOOL
STEELS 536 8.2.2. HEAT TREATMENT OF TOOL STEELS 536 8.2.3. SELECTION OF
TOOL STEELS 547 8.3. DIES, MOLDS, AND DIE-MAKING PROCEDURES 550 8.3.1.
MANUAL DIE MAKING (BLANKING DIES) 553 8.3.2. EDM (ELECTRIC DISCHARGE
MACHINING) DIE-MAKING PROCEDURES 554 8.3.3. EDM MOLD MAKING (RAM EDM)
559 8.3.4. SAMPLES OF DIES, DRAWINGS, AND STAMPED OR BLANKED PARTS 559
8.3.5. STEEL-RULE DIES 562 8.4. DIE CLEARANCES AND STAMPING DATA 564
8.4.1. CALCULATION OF PUNCH DIMENSIONS 566 8.4.2. STANDARD DIE SETS 569
8.4.3. GUIDE PINS AND GUIDE BUSHINGS FOR DIE SETS 569 8.5. PUNCHING AND
BLANKING FORCES 574 8.5.1. FORCE REQUIRED FOR PUNCHING OR BLANKING 574
8.5.2. STRIPPING FORCES 574 8.5.3. SHEAR STRENGTHS OF VARIOUS MATERIALS
575 8.6. BENDING, FORMING, AND PROGRESSIVE DIE OPERATIONS AND DATA 575
8.6.1. TYPICAL FORMING AND PROGRESSIVE DIES AND PARTS 578 8.6.2. BEND
RADII FOR VARIOUS METALS AND ALLOYS 583 8.6.3. SPRINGBACK 585 8.6.4.
NONMETALLIC DIES AND MATERIALS 589 8.6.5. DRAWING AND FORMING SHAPES AND
EQUATIONS 590 VIII CONTENTS 8.6.6. GENERAL RULES FOR DIE STAMPING AND
FORMING OPERATIONS 604 8.7. JIGS AND FIXTURES 609 8.7.1. TOOLING
FIXTURES 610 8.7.2. PALLETS 613 8.8. CLAMPING MECHANISMS AND CALCULATION
PROCEDURES 615 8.9. MOLDS 626 8.10. FORCE GAUGE FOR TOOLING APPLICATIONS
626 8.11. COMPLEX MOLDS FOR PLASTIC PARTS 628 8.12. THE FIVE MAJORJRULES
OF DIE MAKING 629 CHAPTER 9 SHEET METAL PRACTICES AND LAYOUT 633 9.1.
CARBON AND LOW-ALLOY STEEL SHEETS 633 9.2. NONFERROUS SHEET METAL 637
9.3. MACHINERY FOR SHEET METAL FABRICATION 637 9.3.1. MODERN SHEET METAL
MANUFACTURING MACHINERY 638 9.4. GAUGING SYSTEMS 640 9.4.1. ALUMINUM
SHEET METAL STANDARD THICKNESSES 643 9.5. METHODS OF SHEET METAL
FABRICATION 643 9.5.1. SHEET METAL CUTTING METHODS 643 9.5.2. SHEET
METAL PUNCHING METHODS 650 9.5.3. SHEET METAL FORMING METHODS 650 9.6.
SHEET METAL FLAT PATTERNS 653 9.6.1. SETBACK OR J CHART FOR DETERMINING
BEND DEDUCTIONS 657 9.6.2. BEND RADII FOR ALUMINUM-ALLOY AND STEEL SHEET
(AVERAGE) 659 9.7. SHEET METAL DEVELOPMENTS AND TRANSITIONS 659 9.8.
DEVELOPING FLAT PATTERNS 661 9.9. STIFFENING SHEET METAL PARTS 661 9.10.
SHEET METAL FAYING SURFACES 663 9.11. DESIGN POINTS FOR SHEET METAL
PARTS 664 9.12. TYPICAL TRANSITIONS AND DEVELOPMENTS 665 9.12.1. TO
DEVELOP A TRUNCATED RIGHT CYLINDER 665 9.12.2. CONICAL CONNECTION
BETWEEN TWO CYLINDRICAL PIPES 666 9.12.3. TO DEVELOP TRANSITION PIECES
668 9.12.4. TRIANGULATION OF WARPED SURFACES 669 9.12.5. ANGLED, FLANGED
CORNER NOTCHING PROCEDURES AND CALCULATIONS 669 9.13. SHEET METAL
FABRICATION PRACTICES 672 9.14. LIGHT-GAUGE SHEET METAL STRUCTURAL
FORMS: DIMENSIONS AND STRENGTHS 674 9.15. THE EFFECTS OF COLD-WORKING
STEEL SHEET METAL 678 CONTENTS IX CHAPTER 10 SOLID FREEFORM FABRICATION
713 10.1. DIRECT-METAL RAPID MANUFACTURING PROCESSES 715 10.1.1.
ELECTRON-BEAM MELTING 717 10.1.2. SELECTIVE LASER SINTERING (SLS) 719
10.1.3. LASER ADDITIVE MANUFACTURING 720 10.2. RAPID TOOLING 720 10.2.1.
RTV SILICONE MOLDS 721 10.2.2. DIRECT-INJECT STEREOLITHOGRAPHY TOOLING
724 10.2.3. ELECTROPLATED PROTOTYPES 726 10.2.4. INVESTMENT CASTING VIA
3D PRINTING 727 CHAPTER 11 HARDENING AND TEMPERING STEELS AND NONFERROUS
ALLOYS 729 11.1. STANDARD STEELS AND STEEL MAKING PRACTICES 729 11.2.
CONSTITUENTS OF STEEL: PHASES 730 11.3. STANDARD DEFINITIONS OF TERMS
PERTAINING TO HEAT TREATMENT OF METALS 732 11.4. HEAT TREATMENT OF
STEELS 732 11.4.1. TREATMENTS FOR HEAT-TREATING GRADES OF CARBON STEELS
738 11.4.2. HEAT TREATMENTS FOR DIRECTLY HARDENABLE GRADES OF ALLOY
STEELS 738 11.4.3. HEAT TREATMENT OF TOOL STEELS 738 11.4.4. QUENCHING
BATHS AND TEMPERATURES 738 11.5. TEMPERING AND CASE HARDENING STEELS 740
11.5.1. TEMPERING TEMPERATURES FOR STEELS 741 11.5.2. CASE HARDENING
CARBON AND ALLOY STEELS 742 11.5.3. HEAT TREATMENTS FOR CARBURIZING
GRADES OF CARBON STEELS 745 11.5.4. HEAT TREATMENTS FOR CARBURIZING
GRADES OF ALLOY STEELS 745 11.6. HEAT TREATMENT OF ALUMINUM ALLOYS 745
11.6.1. SOLUTION HEAT TREATMENT OF ALUMINUM ALLOYS 745 11.6.2.
PRECIPITATION HEAT TREATMENT OF ALUMINUM ALLOYS 749 11.7. HEAT TREATING
BERYLLIUM-COPPER ALLOYS 751 11.8. COLD WORK HARDENING OF METALS AND
ALLOYS 751 CHAPTER 12 CASTINGS, MOLDINGS, EXTRUSIONS, AND POWDER-METAL
TECHNOLOGY 755 12.1. CASTINGS 755 12.1.1. SAND CASTING 756 12.1.2. SHELL
CASTING 758 12.1.3. CARBON DIOXIDE CASTING 760 CONTENTS 12.1.4.
PLASTER-MOLD CASTING 761 12.1.5. COMPOSITE-MOLD CASTING 761 12.1.6.
INVESTMENT CASTING 761 12.1.7. CERAMIC-MOLD CASTING 762 12.1.8.
PERMANENT-MOLD CASTING 762 12.1.9. DIE CASTING 764 12.1.10. EVAPORATIVE
PATTERN CASTING (EPC) 764 12.1.11. SLUSH CASTING 765 12.2. FERROUS METAL
ALLOYS USED IN CASTING 766 12.2.1. GRAY IRON CASTINGS 766 12.2.2.
DUCTILE IRON CASTINGS 766 12.2.3. MALLF ABLE IRON CASTINGS 766 12.2.4.
STEEL AND ALLOY-STEEL CASTINGS 767 12.3. REPRESENTATIVE CASTING METALS
AND ALLOYS 767 12.4. ASTM LISTED CAST IRONS AND STEELS 768 12.4.1. ASTM
SPECIFICATIONS FOR SELECTED CAST IRONS AND CAST STEELS 769 12.5. PLASTIC
MOLDINGS 773 12.5.1. PROTOTYPES OF THE PLASTICS 793 12.5.2. PROPERTIES
AND CHARACTERISTICS OF MODERN PLASTICS 794 12.5.3. DESIGN OF MOLDED
PLASTIC PARTS 794 12.5.4. PLASTICS MOLDING MACHINERY AND MOLDS 794 12.6.
EXTRUSIONS 796 12.7. POWDER-METAL TECHNOLOGY 800 12.7.1. TYPICAL POWDER
METAL PARTS AND PROPERTIES 802 CHAPTER 13 PLATING PRACTICES AND FINISHES
FOR METAL 805 806 807 810 810 814 814 817 819 822 822 824 825 826 827
828 828 830 830 831 832 13.1. 13.2. 13.3. 13.4. FINISHES CORROSION OF
METALS: PRINCIPLES ELECTROPLATING DATA AND SPECIFICATIONS 13.3.1.
13.3.2. 13.3.3. 13.3.4. 13.3.5. ELECTROPLATING AND OXIDE LAYER THICKNESS
RANGES ANODIC COATING THICKNESS (ANODIZED PARTS) ELECTROPLATING
THICKNESSES AND SPECIFICATIONS PLATING METALS: CHARACTERISTICS AND
PROPERTIES SUMMARY OF PLATING AND FINISHING PLATING BATHS AND PROCEDURES
13.4.1. 13.4.2. 13.4.3. 13.4.4. 13.4.5. 13.4.6. 13.4.7. 13.4.8. 13.4.9.
13.4.10. 13.4.11. CADMIUM PLATING COPPER PLATING CHROMIUM PLATING GOLD
PLATING NICKEL PLATING RHODIUM PLATING SILVER PLATING TIN PLATING ZINC
PLATING WOODS NICKEL STRIKE SOLUTION SILVER STRIKE SOLUTIONS CONTENTS XI
13.4.12. MATERIALS OF CONSTRUCTION FOR ELECTROPLATING PROCESSES 832
13.5. COLORING PROCESSES FOR METALS, ALLOYS, AND PHOSPHATING STEELS 833
13.5.1. COLORING METALS (FERROUS AND NONFERROUS) 834 13.6. METAL
FINISHING, PHOSPHATING, AND CLEANING SOLUTIONS AND FORMULAS 836 13.6.1.
PICKLING FORMULAS 837 13.6.2. PHOSPHATE COATINGS (FERROUS METALS AND
ALLOYS) 838 13.7. ETCHING METALS 841 13.7.1. ETCHING IRONS, STEELS, AND
ZINC PLATE 841 13.7.2. ETCHING COPPER AND COPPER ALLOYS 841 13.7.3.
ETCHING ALUMINUM AND ALUMINUM ALLOYS 843 13.8. ANODIZING 843 13.9. PAINT
FINISHING 849 13.9.1. ESTIMATING PAINT-FILM THICKNESS AND COVERAGE 851
13.10. POWDER COATING 851 CHAPTER 14 FASTENING AND JOINING TECHNIQUES
AND HARDWARE 14.1. 14.2. 14.3. 14.4. BOLTS, SCREWS, NUTS, AND WASHERS
14.1.1. DIMENSIONS OF BOLTS, SCREWS, NUTS, AND WASHERS 14.1.2. SET,
SELF-TAPPING, THREAD-FORMING, AND WOOD SCREWS THREAD SYSTEMS: AMERICAN
STANDARD AND METRIC (60 V) 14.2.1. UNIFIED AND METRIC THREAD DATA
14.2.2. CALCULATING THE PITCH DIAMETER OF UNIFIED AND METRIC THREADS
RIVETS 14.3.1. PINS 14.4.1. 14.4.2. 14.4.3. 14.4.4. 14.4.5. 14.4.6.
14.4.7. 14.4.8. 14.5. 14.6. 14.7. GENERAL SIZING OF RIVETS CLEVIS PINS
COTTER PINS SPRING PINS (ROLL PINS) SPIRAL SPRING PINS (COILED SPRING
PINS) TAPER PINS DOWEL PINS (HARDENED AND GROUND MACHINE TYPE) GROOVED
PINS QUICK-RELEASE PINS RETAINING RINGS 14.5.1. X-WASHERS (SPLIT
WASHERS) SET-COLLARS, CLAMP-COLLARS, AND SPLIT-COLLARS MACHINERY
BUSHINGS, SHIMS, AND ARBOR SPACERS 14.7.1. MACHINERY BUSHINGS 14.7.2.
STEEL SHIMS 14.7.3. STEEL ARBOR SPACERS 855 855 855 860 865 870 889 890
891 892 893 893 893 897 897 897 897 897 903 904 904 909 909 909 909 XII
CONTENTS 14.8. SPECIALTY FASTENERS 14.8.1. SPECIALTY FASTENERS IN COMMON
USE 14.8.2. ELECTROPLATING FASTENERS 14.9. WELDING, BRAZING, AND
SOLDERING 14.9.1. WELDING 14.9.2. BRAZING 14.9.3. SOLDERING 14.10.
ADHESIVE BONDING 911 915 916 922 922 940 942 945 CHAPTER 15 SAFETY
PRACTICES IN INDUSTRY 15.1. 947 TYPICAL INDUSTRIAL HAZARDS 948 15.1.1.
SAFETY PRACTICES WHEN OPERATING MACHINE TOOLS 949 15.1.2. OSHA STANDARDS
BY CATEGORY 949 15.2. PRODUCT LIABILITY 949 CHAPTER 16 SOCIETIES,
ASSOCIATIONS, INSTITUTES, AND SPECIFICATION AUTHORITIES 957 16.1.
STANDARDS ORGANIZATIONS AND THEIR ACRONYMS 958 16.2. QUALITY CONTROL
SYSTEMS 961 16.3. ISO 9000 SYSTEM 961 CHAPTER 17 AMERICAN NATIONAL
STANDARDS APPLICABLE TO MACHINERY, MACHINING, AND METALWORKING PRACTICES
963 17.1. LISTING OF ANSI STANDARDS BY CATEGORY 965 17.2. STANDARDS AND
APPROVAL AGENCIES AND ACRONYMS 972 17.3. APPROVAL ASSOCIATIONS AND THEIR
TRADEMARKS 973 BIBLIOGRAPHY 975 INDEX 977 |
| any_adam_object | 1 |
| any_adam_object_boolean | 1 |
| author | Walsh, Ronald A. Cormier, Denis R. |
| author_facet | Walsh, Ronald A. Cormier, Denis R. |
| author_role | aut aut |
| author_sort | Walsh, Ronald A. |
| author_variant | r a w ra raw d r c dr drc |
| building | Verbundindex |
| bvnumber | BV021607334 |
| callnumber-first | T - Technology |
| callnumber-label | TJ1185 |
| callnumber-raw | TJ1185 |
| callnumber-search | TJ1185 |
| callnumber-sort | TJ 41185 |
| callnumber-subject | TJ - Mechanical Engineering and Machinery |
| classification_rvk | ZL 3000 |
| ctrlnum | (OCoLC)60796300 (DE-599)BVBBV021607334 |
| dewey-full | 671.35 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.35 |
| dewey-search | 671.35 |
| dewey-sort | 3671.35 |
| dewey-tens | 670 - Manufacturing |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| edition | 3. ed. |
| format | Book |
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| id | DE-604.BV021607334 |
| illustrated | Not Illustrated |
| index_date | 2024-07-02T14:49:21Z |
| indexdate | 2024-07-09T20:39:46Z |
| institution | BVB |
| isbn | 0071457879 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-014822608 |
| oclc_num | 60796300 |
| open_access_boolean | |
| owner | DE-573 |
| owner_facet | DE-573 |
| physical | XVI, 1006 S. |
| publishDate | 2006 |
| publishDateSearch | 2006 |
| publishDateSort | 2006 |
| publisher | McGraw-Hill |
| record_format | marc |
| series2 | McGraw-Hill handbooks |
| spelling | Walsh, Ronald A. Verfasser aut McGraw-Hill machining and metalworking handbook Ronald A. Walsh MacGraw-Hill machining and metalworking handbook 3. ed. New York [u.a.] McGraw-Hill 2006 XVI, 1006 S. txt rdacontent n rdamedia nc rdacarrier McGraw-Hill handbooks Machining Handbooks, manuals, etc Metal-work Handbooks, manuals, etc Maschinenbau (DE-588)4037790-8 gnd rswk-swf Metallbearbeitung (DE-588)4038872-4 gnd rswk-swf Maschinenbau (DE-588)4037790-8 s Metallbearbeitung (DE-588)4038872-4 s DE-604 Cormier, Denis R. Verfasser aut HEBIS Datenaustausch Darmstadt application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=014822608&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Walsh, Ronald A. Cormier, Denis R. McGraw-Hill machining and metalworking handbook Machining Handbooks, manuals, etc Metal-work Handbooks, manuals, etc Maschinenbau (DE-588)4037790-8 gnd Metallbearbeitung (DE-588)4038872-4 gnd |
| subject_GND | (DE-588)4037790-8 (DE-588)4038872-4 |
| title | McGraw-Hill machining and metalworking handbook |
| title_alt | MacGraw-Hill machining and metalworking handbook |
| title_auth | McGraw-Hill machining and metalworking handbook |
| title_exact_search | McGraw-Hill machining and metalworking handbook |
| title_exact_search_txtP | McGraw-Hill machining and metalworking handbook |
| title_full | McGraw-Hill machining and metalworking handbook Ronald A. Walsh |
| title_fullStr | McGraw-Hill machining and metalworking handbook Ronald A. Walsh |
| title_full_unstemmed | McGraw-Hill machining and metalworking handbook Ronald A. Walsh |
| title_short | McGraw-Hill machining and metalworking handbook |
| title_sort | mcgraw hill machining and metalworking handbook |
| topic | Machining Handbooks, manuals, etc Metal-work Handbooks, manuals, etc Maschinenbau (DE-588)4037790-8 gnd Metallbearbeitung (DE-588)4038872-4 gnd |
| topic_facet | Machining Handbooks, manuals, etc Metal-work Handbooks, manuals, etc Maschinenbau Metallbearbeitung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=014822608&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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