Verfügbarkeit: Manufacturing technologies for machines of the future

Manufacturing technologies for machines of the future: 21st century technologies ; with 41 tables

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Format:	Buch
Sprache:	English
Veröffentlicht:	Berlin [u.a.] Springer 2003
Schlagworte:	Neue Technologie Fertigungstechnik Maschinenbau Aufsatzsammlung
Online-Zugang:	Inhaltsverzeichnis
Beschreibung:	XXX, 820 S. Ill., graph. Darst. 2 CD-ROMs (12 cm)
ISBN:	3540434925

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245	1	0	\|a Manufacturing technologies for machines of the future \|b 21st century technologies ; with 41 tables \|c Anatoli Dashchenko (ed.)
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Datensatz im Suchindex

_version_	1804130242640478208
adam_text	CONTENTS EDITORIAL BOARD............................................................................................ V WORKGROUPS ................................................................................................ V LIST OF AUTHORS......................................................................................... VII FOREWORD....................................................................................................XI W. POLLMANN PREFACE .................................................................................................... XIII PART I: GLOBAL ASPECTS OF MANUFACTURING CHAPTER 1 THE ROLE OF MECHANICAL ENGINEERING IN THE 21ST CENTURY...........................3 K.V. FROLOV 1.1 INTRODUCTION .................................................................................3 1.2 EXAMPLE: OPTIMUM ENGINEERING OF SPACE FLIGHT EQUIPMENT ...................................................................................8 1.2.1 THE PROBLEMS OF AUTOMATION ......................................................9 1.2.2 SOME ASPECTS OF ADVANCED TECHNOLOGIES ................................13 1.2.3 TESTING AND DIAGNOSTICS OF AUTOMATIC EQUIPMENT AND TECHNOLOGICAL SYSTEMS..............................................................17 1.2.4 NEW METHODS FOR DESIGNING MACHINES ....................................19 1.3 FUNDAMENTALS OF PARTS MACHINING TECHNOLOGY .........................20 1.4 NEW CHALLENGES IN MACHINE-TOOL DESIGN AND PROCESS DEVELOPMENT ................................................................21 1.5 ENGINEERING SAFETY AND ECOLOGY ...............................................23 1.5.1 SAFE TECHNOLOGIES .....................................................................23 1.5.2 ECOLOGICAL SAFETY.......................................................................24 1.5.3 NEW ECOLOGICAL PROBLEMS OF TECHNOLOGY .................................25 1.6 BIOMECHANICS ............................................................................26 1.7 PRINCIPAL DIRECTIONS OF FUTURE DEVELOPMENTS ...........................28 LITERATURE ...................................................................................28 XVI CONTENTS CHAPTER 2 GLOBALIZATION OF PRODUCTION: CONSEQUENCES FOR PRODUCT DESIGN AND TECHNOLOGY......................................................................................... 31 F.H. REHSTEINER 2.1 INTRODUCTION............................................................................... 31 2.1.1 MOTIVATION AND SCOPE OF THIS CHAPTER....................................... 31 2.1.2 PRODUCTION AS AN IMPORTANT PART OF A MANUFACTURER S ACTIVITIES .. 31 2.1.3 KEY FIGURES OF SUCCESS............................................................. 32 2.1.4 A FEW DEFINITIONS..................................................................... 33 2.1.5 GLOBALIZED PRODUCTION .............................................................. 33 2.2 PRODUCT LIFE CYCLE .................................................................... 35 2.2.1 AN OVERVIEW............................................................................. 35 2.2.2 THE ROLE OF DESIGN, TECHNOLOGY, AND PRODUCTION IN THE PLC.. 36 2.2.3 QUALITY ...................................................................................... 40 2.2.4 RESPONSIBILITY AND LIABILITY...................................................... 41 2.3 GLOBALIZED PRODUCTION .............................................................. 44 2.3.1 WHAT IS SO SPECIAL ABOUT GLOBALIZATION? ................................. 44 2.3.2 WHY GO GLOBAL? ....................................................................... 53 2.4 CONSEQUENCES FOR DESIGN AND MANUFACTURING .......................... 57 2.4.1 SUBCONTRACTING: THE MAIN CONTRACTOR CAN DECIDE INDEPENDENTLY................................................................. ........... 59 2.4.2 EQUAL PARTNERS AND FOREIGN BRANCHES: THE PRODUCTION SITE IS FIXED .............................................................................. 61 2.5 SUMMARY AND CONCLUSION ......................................................... 61 CHAPTER 3 FRACTAL COMPANY - A REVOLUTION IN CORPORATE CULTURE ............................ 63 H.J. WARNECKE 3.1 INTRODUCTION............................................................................... 63 3.2 BASIC ATTRIBUTES OF FUTURE PRODUCTION SYSTEMS ........................ 64 3.2.1 FORECASTS AND VISIONS ............................................................... 64 3.2.2 INCREASED AUTOMATION? ............................................................. 65 3.2.3 CHANGING VALUES * EXPLOITING OPPORTUNITIES ........................... 66 3.3 ORGANIZATIONAL RESTRUCTURING AS A PERPETUAL TASK .................... 67 3.3.1 THE FRACTAL COMPANY * A STRUCTURE WITH A FUTURE .................... 67 3.3.2 RAPID CHANGES VERSUS LASTING IMPROVEMENTS ......................... 68 3.4 CASE STUDY: TURNAROUND OF A MEDIUM-SIZED ENTERPRISE .......... 69 3.4.1 THE COMPANY THROUGH THE YEARS............................................. 69 3.4.2 THE POINT OF DEPARTURE: THE COMPANY VERSUS THE MARKET........ 70 3.4.3 THE IDEA: NEW STRUCTURES AND NEW PROCEDURES........................ 70 3.4.4 THE BASIS: MODELS FOR DAY-TO-DAY WORK................................. 71 CONTENTS XVII 3.4.5 PRODUCTION ACCORDING TO SALES MEANS THAT ONLY GOODS ALREADY SOLD ARE MANUFACTURED.................................................72 3.4.6 THE WORKFORCE IS RESPONSIBLE FOR COORDINATION AND PERFORMANCE...............................................................................74 3.4.7 STOCK-LEVEL OPTIMIZATION THROUGH SMALL CONTROL CIRCUITS IN MATERIALS MANAGEMENT ............................................76 3.4.8 THE SEPARATE DEVELOPMENT OF NEW PRODUCTS AND BASIC TECHNOLOGIES RESULTS IN SHORTER INNOVATION CYCLES..................77 3.4.9 AUTARCHIC DEVELOPMENT TEAMS ARE THE PREREQUISITE FOR SUCCESSFUL PRODUCT INNOVATIONS.................................................79 3.4.10 EXPLOITING MARKET OPENINGS THROUGH SYNCHRONOUS PRODUCT ENGINEERING ..................................................................80 3.4.11 TRUE MARKET-ORIENTED PRODUCT DEVELOPMENT MEANS MORE THAN JUST EFFICIENCY IN THE DEVELOPMENT DEPARTMENT..............83 3.4.12 DEVELOPMENT IS AN ONGOING AFFAIR ...........................................85 3.5 CONCLUSION.................................................................................85 LITERATURE ...................................................................................85 CHAPTER 4 ADAPTABLE PRODUCTION STRUCTURES ...............................................................87 E. WESTKAEMPER 4.1 ALTERING VALUE-ADDING STRUCTURES.............................................87 4.1.1 INTRODUCTION ...............................................................................87 4.1.2 ADAPTING TO CHANGES IN A TURBULENT ENVIRONMENT....................87 4.1.3 CHANGES IN VALUE-ADDING STRUCTURES ........................................92 4.2 PERMANENT ADAPTATION OF FACTORY STRUCTURES.............................95 4.2.1 INTRODUCTION ...............................................................................95 4.2.2 ADAPTATION OF COMPLEX SYSTEMS ...............................................96 4.2.3 AUTONOMY AND SELF-ORGANIZATION OF PERFORMANCE UNITS ..........99 4.3 THE VIRTUAL COMPANY ..............................................................105 4.4 CONTINUOUS IMPROVEMENT AND PARTICIPATIVE FACTORY PLANNING BY COMPUTER SYSTEMS...............................................106 4.4.1 INTRODUCTION .............................................................................106 4.4.2 TURBULENT INFLUENCING FACTORS AND THE DEMAND FOR CONTINUOUS ADAPTATION OF FACTORY STRUCTURES....................107 4.4.3 MULTISCALING FACTORY PLANNING ................................................110 4.5 DIGITAL AND VIRTUAL PLANNING....................................................116 4.5.1 PARTICIPATIVE PLANNING WITH THE PLANNING TABLE ......................116 4.5.2 PLANNING WITH VIRTUAL REALITY..................................................117 4.6 CONCLUSION...............................................................................118 LITERATURE .................................................................................119 XVIII CONTENTS CHAPTER 5 LIFE CYCLE ENGINEERING ........................................................................... 121 S.K. ONG, A.Y.C. NEE 5.1 BACKGROUND............................................................................. 121 5.2 ISSUES IN LIFE CYCLE ENGINEERING ............................................ 122 5.2.1 GREEN DESIGN AND ECO-EFFICIENCY ........................................... 122 5.2.2 LIFE CYCLE ASSESSMENT............................................................ 123 5.2.3 ENVIRONMENTALLY CONSCIOUS MANUFACTURING ........................... 124 5.2.4 LIFE CYCLE COSTING .................................................................. 126 5.2.5 RECYCLING ................................................................................ 127 5.3 AN ANALYTIC HIERARCHY PROCESS MODEL FOR EVALUATION OF PROCESS EMISSIONS............................................................... 129 5.3.1 INTRODUCTION............................................................................. 129 5.3.2 OVERVIEW OF MODEL ................................................................. 129 5.3.3 STRUCTURE OF THE MODEL ............................................................ 131 5.3.4 PART A: THE CRITERIA USED ....................................................... 131 5.3.5 PART B: THE ALTERNATIVES EVALUATED......................................... 135 5.3.6 DETERMINATION OF THE SINGLE ENVIRONMENTAL SCORE ................. 137 5.3.7 CASE STUDY AND DISCUSSIONS.................................................... 138 5.4 ENVIRONMENTAL LIFE CYCLE COSTING OF PRODUCTS ...................... 142 5.4.1 INTRODUCTION............................................................................. 142 5.4.2 DEVELOPMENT OF THE LCECA MODEL ....................................... 143 5.4.3 VALIDATION OF THE LCECA MODEL............................................ 146 ACKNOWLEDGEMENTS.............................................................. ... 147 LITERATURE................................................................................. 147 PART II: TRENDS AND DEVELOPMENTS OF ADVANCED MANUFACTURING * SCIENTIFIC BASIS CHAPTER 6 FUNDAMENTAL ASPECTS OF MECHANICAL ENGINEERING.................................. 153 A.M. DALSCI, A.S. VASILIEV 6.1 BASIC RULES ............................................................................. 153 6.1.1 ESTIMATING TECHNOLOGICAL OPERATIONS ANALYTICALLY ................ 153 6.1.2 THE FUNDAMENTALS OF BASING THEORY ...................................... 158 6.1.3 SIZED CHAINS............................................................................ 162 6.1.4 THE FORMATION OF THE SURFACE LAYER PROPERTIES OF A MACHINE PART .................................................................... 166 6.2 THE USE OF SCIENTIFIC PROCEDURES FOR THE PROGRESSIVE DEVELOP MENT OF TECHNOLOGICAL PROCESSES IN MECHANICAL ENGINEERING...169 CONTENTS XIX 6.2.1 THE DEFORMATION OF TECHNOLOGICAL SYSTEMS DURING THEIR OPERATION .................................................................................169 6.2.2 THE CHANGES IN TECHNOLOGICAL SYSTEMS WITH TIME ................172 6.2.3 THE GROUP MACHINING METHODS ..............................................175 6.2.4 THE DIRECTIONAL FORMATION OF TECHNOLOGICAL PROCESSES..........178 6.3 TECHNOLOGICAL HEREDITY IN MECHANICAL ENGINEERING ...............183 6.3.1 THE INHERITANCE OF BASIC REGULARITIES .....................................183 6.3.2 A PROBLEM OF PRECISION ENGINEERING.......................................188 6.3.3 ELASTIC STRENGTH THEORY AS A TOOL FOR DETERMINING THE PROPERTIES OF PRODUCT ASSEMBLY .......................................192 CHAPTER 7 HIGH-SPEED MACHINING............................................................................197 H. SCHULZ 7.1 INTRODUCTION .............................................................................197 7.2 HISTORY .....................................................................................197 7.2.1 PERIOD OF BALLISTIC TESTS...........................................................198 7.2.2 APPLICATION OF HIGH-SPEED MAIN SPINDLES..............................199 7.2.3 EUROPEAN SITUATION ..................................................................200 7.3 CUTTING PROCESS AND TOOLS .......................................................201 7.3.1 OPTIMIZATION OF THE MACHINING PARAMETERS.............................202 7.3.2 CONDITIONS OF CONTACT..............................................................203 7.3.3 THE CORRECT CUTTING-EDGE MATERIAL.........................................204 7.3.4 THE RIGHT TOOL ........................................................................204 7.3.5 PROPER MACHINING STRATEGY......................................................205 7.3.6 SAFE PROCESSES .........................................................................206 7.3.7 REDUCED PROCESS CHAINS..........................................................208 7.4 MACHINE TOOLS AND COMPONENTS .............................................208 7.4.1 HIGH-FREQUENCY MOTOR SPINDLES .............................................209 7.4.2 FAST CONTROLS............................................................................209 7.4.3 FAST DYNAMIC FEED DRIVES ......................................................210 7.4.4 LIGHTWEIGHT DESIGN .................................................................211 7.5 CONCLUSION...............................................................................212 LITERATURE .................................................................................212 CHAPTER 8 ASPECTS OF MANUFACTURING SYSTEMS INTEGRATION.......................................215 A.I. DASHCHENKO, W. POLLMANN. O.A. DASHCHENKO 8.1 INTRODUCTION .............................................................................215 8.2 CHARACTERISTICS OF TECHNOLOGICAL PROCESSES AND MANUFACTURING EQUIPMENT ................................................219 XX CONTENTS 8.3 OPTIMIZING PROCESSES.............................................................. 221 8.4 CREATING VARIANTS FOR STRUCTURAL LAYOUT SCHEMES FOR MACHINE TOOLS................................................................... 228 8.5 SELECTING SURFACE MACHINING METHODS AND PROCESS STRUCTURES ................................................................................ 233 8.6 OPTIMIZATION PROBLEMS IN ASSEMBLY PROCESSES...................... 234 8.7 RATIONAL VARIANT SELECTION OF THE PRODUCT ROUTE .................... 239 8.7.1 INTRODUCTION............................................................................. 239 8.7.2 A METHOD OF RATIONAL VARIANT SELECTION................................. 239 8.7.3 DISCUSSION............................................................................... 241 8.8 SYNTHESIS OF THE PRODUCT ROUTES.............................................. 247 8.8.1 METHOD .................................................................................... 247 8.8.2 DISCUSSION............................................................................... 248 8.8.3 SELECTION OF RATIONAL ROUTES................................................... 251 8.8.4 CONCLUSION .............................................................................. 252 8.9 THE ASSEMBLY PROCESS STRUCTURE............................................... 253 CONCLUSION .............................................................................. 263 LITERATURE.................................................................... ............. 263 CHAPTER 9 CAPP SYSTEMS FOR MACHINING, ASSEMBLY, AND DISASSEMBLY OPERATIONS ............................................................................................... 267 M. SANTOCHI 9.1 INTRODUCTION............................................................................. 267 9.2 CAPP SYSTEMS......................................................................... 269 9.3 TECHNOLOGICAL AND COMPUTER BACKGROUND ............................. 271 9.3.1 INTEGRATION WITH CAD ............................................................. 271 9.3.2 GROUP TECHNOLOGY .................................................................. 272 9.3.3 KNOWLEDGE MANAGEMENT AND DECISION METHODS ................... 273 9.4 CAPP SYSTEMS FOR MACHINING ................................................ 276 9.5 CAPP SYSTEMS FOR ASSEMBLY.................................................. 280 9.6 CAPP SYSTEMS FOR DISASSEMBLY ............................................. 282 9.7 CONCLUSIONS AND PERSPECTIVES ................................................. 286 LITERATURE................................................................................. 287 CHAPTER 10 MODELING OF MACHINE TOOLS AND ASSEMBLY SYSTEMS.............................. 289 A.I. DASHCHENKO, W. POLLMANN, O.A. DASHCHENKO 10.1 STATISTICAL SIMULATION OF THE SIMPLEST COMPLEX MANUFACTURING SYSTEMS (MS) ................................................. 289 10.1.1 INTRODUCTION............................................................................. 289 CONTENTS XXI 10.1.2 MODEL OF BLOCKED-TOGETHER AUTOMATED LINE WORK............292 10.1.3 STUDYING THE EFFECT OF THE DEGREE OF OPERATIONS CONCENTRATION ON THE BLOCKS AND TOOLS RELIABILITY ON THE AL WORK STABILITY (RHYTHM) ....................................293 10.1.4 THE STOCK VALUE CALCULATION OF A PART .................................299 10.1.5 THE EFFECTS OF CUTTING TOOL RELIABILITY................................301 CONCLUSION.................................................................... ........305 10.2 USING SIMULATION OF COMPLEX MANUFACTURING SYSTEMS FOR NEW CALCULATION METHODS ..............................................306 INTRODUCTION ..........................................................................306 10.2.1 CAPACITY AND RELIABILITY OF ALS WITH RIGIDLY CONNECTED (BLOCKED) POSITIONS ............................................307 10.2.2 CAPACITY AND RELIABILITY OF ALS WITH FLEXIBLY CONNECTED POSITIONS .............................................................310 10.2.3 CAPACITY AND RELIABILITY OF NON-SYNCHRONOUS ASSEMBLY LINES....................................................................316 CONCLUSION.................................................................... ........321 10.3 MATHEMATICAL MODELING OF RELIABILITY PARAMETERS OF AUTOMATIC LINES ...................................................................321 10.3.1 INTRODUCTION ..........................................................................321 10.3.2 EVALUATION OF MS RELIABILITY PARAMETERS.............................323 10.3.3 TECHNICAL-ECONOMIC MODEL OF MS AGEING ......................325 10.3.4 ANALYSIS................................................................................326 LITERATURE ..............................................................................328 CHAPTER 11 CYBERNETIC STRUCTURES, NETWORKS, AND ADAPTIVE CONTROL OF WORK SYSTEMS IN MANUFACTURING.........................................................331 J. PEKLENIK 11.1 INTRODUCTION AND MOTIVATION.................................................331 11.1.1 THE CYBERNETIC FRAMEWORK OF MANUFACTURING.....................331 11.1.2 GENERIC STRUCTURE OF AN ELEMENTARY WORK SYSTEM ..............335 11.3 THE CYBERNETIC STRUCTURE OF AN EWS...................................339 11.4 THE INFORMATION STRUCTURE OF THE EWS ................................344 11.4.1 CHARACTER OF THE INFORMATION IN AN EWS..............................347 11.5 CHARACTERIZATION OF THE SUBJECT ............................................348 11.5.1 ASSESSMENT OF THE SUBJECT S COMPETENCE.............................348 11.5.2 HUMAN FACTORS AND COMPETENCE OF THE SUBJECT ..................351 11.5.3 ANALYSIS OF OBSERVATION DATA AND RESULTS ...........................353 11.6 OPERATION AND CONTROL OF EWSS...........................................354 11.6.1 ESTIMATES OF INFORMATION MEASURES......................................355 XXII CONTENTS 11.6.2 ENTROPY AND TRANSMISSION ................................................... 355 11.7 THE STRUCTURING OF A FACTORY SYSTEM ................................... 358 11.7.1 A FACTORY SYSTEM AS AN EWS ADAPTIVE NETWORK ............... 369 11.8 CONCLUSIONS ......................................................................... 361 LITERATURE ............................................................................. 361 PART III: TRENDS AND DEVELOPMENTS OF ADVANCED MANUFACTURING * EXAMPLES OF REAL IMPLEMENTATIONS CHAPTER 12 RAPID PROTOTYPING IN MANUFACTURING....................................................... 367 F.H. REHSTEINER 12.1 THE IDEA ............................................................................... 367 12.2 HISTORY ................................................................................. 369 12.3 TRENDS .................................................................................. 373 12.3.1 RAPID PRODUCT SHAPING ........................................................ 375 12.3.2 GOING THE LONG DISTANCE .................................................. 376 12.4 SAMPLE APPLICATIONS............................................................ 377 12.5 CONCLUSION ........................................................................... 379 CHAPTER 13 CHALLENGES IN ELECTRONIC PRODUCTION ....................................................... 381 K. FELDMANN 13.1 INTRODUCTION ......................................................................... 381 13.1.1 TRENDS IN COMPONENT PACKAGING......................................... 381 13.2 PLACEMENT SYSTEMS FOR PRODUCTION SYSTEMS IN ELECTRONIC ASSEMBLY............................................................ 384 13.2.1 REQUIREMENTS FOR PRODUCTION SYSTEMS IN ELECTRONIC ASSEMBLY........................................................ 384 13.2.2 KINEMATICAL PRINCIPLES AND AVAILABLE SMD PLACEMENT MACHINES.............................................................................. 385 13.2.3 SYSTEM COMPONENTS FOR ASSURING THE QUALITY OF PLACEMENT SYSTEMS .......................................................... 388 13.3 DEVELOPMENT OF COMPONENT ASSEMBLY PLACEMENT ............. 390 13.3.1 TRENDS IN SUBSTRATE TECHNOLOGY AND FUNCTION INTEGRATION.. 391 13.3.2 NEW APPLICATIONS FOR ASSEMBLY SYSTEMS INVOLVING 3-D MIDS ............................................................ 393 13.4 INTERCONNECTION TECHNOLOGY ................................................ 399 13.4.1 BASICS OF ELECTRONICS INTERCONNECTION TECHNOLOGY ............. 399 13.4.2 MASS SOLDERING IN ELECTRONICS PRODUCTION........................... 404 CONTENTS XXIII 13.4.3 SELECTIVE SOLDERING...............................................................406 13.5 QUALITY ASSURANCE IN ELECTRONICS PRODUCTION.......................408 LITERATURE ..............................................................................411 CHAPTER 14 ELECTRONIC VACUUM TECHNOLOGIES............................................................413 L.I. VOLCHKEVICH, Y.I. PANFILOV 14.1 INTRODUCTION ..........................................................................413 14.2 THE BASE POSTULATION............................................................415 14.3 FORMING PARTICLE BEAMS .......................................................416 14.4 ELECTRON-BEAM TREATMENT OF MATERIALS................................421 14.5 TREATING MATERIALS USING ION-BEAM-DISCHARGE GAS PLASMA ...........................................................................425 14.6 VACUUM THIN-FILM DEPOSITION AND DISPERSION ...................430 14.7 MICROTEXTURE SHAPING AND ION IMPLANTATION ........................440 14.8 TESTING AND DIAGNOSTICS IN A VACUUM..................................446 14.9 CONCLUSION............................................................................447 CHAPTER 15 NEW SOLID-STATE LASERS AND THEIR APPLICATION POTENTIAL ........................449 H. HUEGEL 15.1 INTRODUCTION ..........................................................................449 15.2 PROCESS AND SYSTEM-RELEVANT IMPLICATIONS OF BEAM QUALITY ...................................................................450 15.3 PROCESS BENEFITS OF LOW BPP...............................................452 15.4 SYSTEM BENEFITS OF LOW BPP ...............................................453 15.5 DIODE-PUMPED SOLID-STATE LASERS .......................................454 15.6 ROD AND SLAB SYSTEMS..........................................................455 15.7 THIN-DISC LASER....................................................................456 15.8 FIBER LASERS..........................................................................458 LITERATURE ..............................................................................459 CHAPTER 16 NEW INFORMATION TECHNOLOGIES IN INDUSTRIAL ACTIVITY OF THE ENTERPRISES (IAE)...........................................................................461 R. ANDERL 16.1 CHANGE OF WORKING CULTURE AND BUSINESS PROCESSES...........461 16.2 FROM A PAPER-BASED WORKING CULTURE TO A WORKING CULTURE BASED ON DIGITAL MODELS .........................................461 XXIV CONTENTS 16.3 FROM A TAYLORISTIC ORGANIZATION TO A HOLISTIC ORGANIZATION BASED ON PRODUCT AND PROCESS DATA MANAGEMENT................................................................ 466 16.4 FROM 2-D PRESENTATION-BASED DECISIONS TO DECISIONS BASED ON VIRTUAL PRODUCT DEVELOPMENT AND VIRTUAL MANUFACTURING ..................................................................... 471 16.5 UNIFORM INFORMATION ENVIRONMENTS FOR MACHINE-BUILDING ENTERPRISES ...................................... 473 16.5.1 MAN (METROPOLITAN AREA NETWORK) ...................................... 475 16.5.2 WAN (WIDE AREA NETWORK)................................................... 475 16.5.3 GAN (GLOBAL AREA NETWORK) ................................................. 475 16.6 AUTOMATED SYSTEMS OF DESIGNING ....................................... 484 16.6.1 3-D CAD * FEA .................................................................. 493 16.6.2 3-D CAD * MBS ................................................................. 493 16.6.3 3-D CAD * DMU ................................................................ 493 16.6.4 3-D CAD * RPT .................................................................. 494 16.6.5 3-D CAD * NC .................................................................... 494 16.6.6 3-D CAD * RC .................................................................... 494 16.6.7 3-D CAD * MC ................................................................... 495 16.6.8 3-D CAD * TPD .................................................................. 495 16.7 VIRTUAL PRODUCT DEVELOPMENT .............................................. 496 16.8 PRODUCTION MANAGEMENT (METHODS AND SYSTEMS) ............... 498 16.8.1 PRODUCTION PLANNING AND CONTROL......................................... 500 16.8.2 ORDER PROCESSING.................................................................. 500 16.8.3 PRODUCTION DATA MANAGEMENT ............................................. 500 16.9 TECHNOLOGICAL MANAGEMENT................................................. 501 16.10 EXAMPLES OF REALIZATION ...................................................... 506 16.10.1 THINKING IN PROCESS CHAINS ................................................. 510 16.10.2 MODELING 3-D GEOMETRY...................................................... 511 16.10.3 DERIVING TECHNICAL DOCUMENTS ........................................... 511 16.10.4 USING THE BENEFITS OF MODERN INFORMATION AND COMMUNICATION TECHNOLOGIES ..................................... 511 16.10.5 APPLICATION OF ORGANIZATIONAL MANAGEMENT METHODS......... 512 LITERATURE ............................................................................. 513 CHAPTER 17 MODELING OF MANUFACTURING AND TECHNOLOGICAL PROCESSES IN CIM......... 515 V.F. GORNEV, V.V. EMELYANOV, S.I. IASSINOVSKI 17.1 PRODUCTION MODELING AS SCIENCE BASIS OF CIM ................... 515 17.1.1 MECHANICAL ENGINEERING OF THE POST-INDUSTRIAL ERA............. 515 17.1.2 AUTOMATION MANUFACTURING SYSTEM EVOLUTION.................... 516 CONTENTS XXV 17.1.3 THE MAIN PRODUCTION MODELING CONCEPTS ...........................520 17.1.4 TURBO AS INTELLIGENCE MANUFACTURE METHODOLOGY ................522 17.1.5 UNIFIED REPRESENTATION OF TRANSITION AND PROCEDURE MODELS..........................................................527 17.1.6 THE PARTICULARS OF THE SIMULATION TASK DECISION FOR DIFFERENT PROCEDURES.......................................................531 17.2 APPLICATION OF SIMULATION IN CIM .......................................532 17.2.1 CIM SIMULATION....................................................................532 17.2.2 RESOURCES-ACTIONS-OPERATIONS METHOD: BASIC THESES.........................................................................536 17.2.3 INTELLIGENT MODELING SYSTEM BASED ON RAO METHOD..........538 17.2.4 PRODUCTION SIMULATOR STRUCTURE............................................540 17.2.5 SIMULATION OF THE INVENTORY POLICY ......................................541 17.2.6 SHOP SCHEDULING WITH SIMULATION ........................................544 17.2.7 HYBRID SYSTEM FOR JOB-SHOP SCHEDULING .............................545 LITERATURE ..............................................................................553 PART IV: ADVANCED MANUFACTURING EQUIPMENT CHAPTER 18 NEW MACHINE TOOLS AND SYSTEMS............................................................557 18.1 NEW MACHINE TOOLS FOR NEW MANUFACTURING PROCESSES......557 M. MANDELLI 18.1.1 INTRODUCTION ..........................................................................557 18.1.2 WHICH ARE THE CUSTOMERS NEEDS?.......................................558 18.1.3 FROM PRODUCT TO PROCESS ......................................................559 18.1.4 TREND OF EVOLUTION FOR THE PRODUCTION MEANS......................560 18.1.5 TWO CASE HISTORIES TO THINK ABOUT.....................................564 18.1.6 TRENDY TECHNICAL TOPICS......................................................567 18.1.7 CONCLUSIONS ..........................................................................570 18.2 INTELLIGENT MACHINE TOOLS ....................................................570 18.2.1 NECESSITY OF GLOBAL INTELLIGENT MANUFACTURING IN MODERN SOCIETIES..............................................................570 T. NAGAO, Y. HATAMURA, M. MITSUISH, M. NAKAO 18.2.2 DEVELOPMENT OF AN INTELLIGENT MACHINING CENTER................574 M. MITSUISH, Y. HATAMURA, T. NAGAO 18.2.3 DEVELOPMENT OF AN INTELLIGENT FACE GRINDING MACHINE.......599 M. NAKAO, Y. HATAMURA 18.2.4 EVALUATING THE INTELLIGENT FACE-GRINDING MACHINE ..............603 18.2.5 CONCLUSION............................................................................611 18.3 MODERN CONCEPTS FOR MACHINE TOOLS...................................611 F. REHSTEINER XXVI CONTENTS 18.3.1 MACHINE TOOLS WITH NON-RECTANGULAR-AXIS SYSTEMS ......... 612 18.3.2 MAKING A PRODUCT FROM A TO Z IN A SINGLE SETUP ................ 621 18.3.3 TWO-STAGE MACHINE TOOLS................................................... 624 18.3.4 CONCLUSION ........................................................................... 625 LITERATURE ............................................................................. 625 CHAPTER 19 RECONFIGURABLE MANUFACTURING SYSTEMS ................................................. 627 Y. KOREN, U. HEISEL, F. JOVANE, T. MORIWAKI, G. PRITSCHOW, G. ULSOY, H. VAN BRUSSEL 19.1 THE CHALLENGE...................................................................... 627 19.2 TYPES OF MANUFACTURING SYSTEMS ........................................ 629 19.2.1 DEDICATED MANUFACTURING LINES .......................................... 629 19.2.2 FLEXIBLE MANUFACTURING SYSTEMS .......................................... 630 19.2.3 THE HIGH COST OF FMS ........................................................ 631 19.2.4 RMS * A NEW CLASS OF SYSTEMS ......................................... 631 19.3 TECHNOLOGIES ENABLING RECONFIGURATION ............................. 633 19.4 STATE OF THE ART..................................................................... 636 19.5 SYSTEM-LEVEL DESIGN ISSUES IN RMS .................................. 641 19.5.1 LIFE-CYCLE ECONOMICS ......................................................... 641 19.5.2 DEFINITION............................................................................. 641 19.5.3 MODULAR STRUCTURE................................................................ 642 19.5.4 INTERFACES ............................................................................. 645 19.6 RECONFIGURABLE MACHINE TOOLS............................................ 646 19.6.1 VARIATION OF PRODUCTS........................................................... 647 19.6.2 RECONFIGURABILITY FOR WORKPIECE SIZE................................... 647 19.6.3 RECONFIGURABILITY FOR PART GEOMETRY .................................... 647 19.6.4 RECONFIGURABILITY FOR PRODUCTION VOLUME AND RATE .............. 648 19.6.5 RECONFIGURABILITY FOR CHANGES IN MACHINING PROCESS........... 648 19.6.6 RECONFIGURABILITY FOR MACHINING ACCURACY .......................... 649 19.6.7 PARALLEL-KINEMATICS IN RECONFIGURABLE MANUFACTURING SYSTEMS ....................................................... 649 19.5.8 CHALLENGES ........................................................................... 650 19.7 CONTROL FOR RECONFIGURABLE MACHINES IN OPEN ARCHITECTURE............................................................ 652 19.8 SYSTEM RAMP-UP................................................................. 656 19.9 CONCLUSIONS ......................................................................... 661 ACKNOWLEDGEMENTS.............................................................. 662 LITERATURE ............................................................................. 663 CONTENTS XXVII CHAPTER 20 ROBOT TECHNOLOGY ...................................................................................667 R.D. SCHRAFT 20.1 INTRODUCTION ..........................................................................667 20.2 PRESENT SITUATION OF ROBOT UTILIZATION AND ROBOT TECHNOLOGY .........................................................669 20.2.1 TRENDS IN CONTROL TECHNOLOGY .............................................671 20.2.2 TRENDS IN SENSORS .................................................................674 20.3 CHANGEABLE AND ADAPTIVE ROBOT SYSTEMS............................676 20.3.1 MAN-MACHINE INTERACTION.....................................................676 LITERATURE ..............................................................................681 CHAPTER 21 METHODS FOR NONDESTRUCTIVE TESTING AND DIAGNOSTICS OF AUTOMATIC EQUIPMENT AND TECHNOLOGICAL SYSTEMS OF MACHINES ..............................683 V.V. KLUEV, E.G. NACHAPETJAN, V.V. SHERBAKOV * 21.1 NONDESTRUCTIVE TESTING AND DIAGNOSTICS OF AUTOMATIC........683 21.1.1 PURPOSES AND METHODS OF NDT AND DIAGNOSTICS...................684 21.1.2 NDT METHODS.......................................................................685 21.1.3 EXPERT SYSTEMS.....................................................................689 21.2 QUALIMETRY............................................................................690 21.2.1 QUALIMETRY OF MECHANISMS ..................................................690 21.2.2 QUALITY INDICES AND PARAMETERS TO BE REGISTERED.................690 21.2.3 STANDARDIZATION OF TESTING OF THE ROBOTS POSITIONING MECHANISMS..........................................................................691 21.2.4 ANALYSIS OF THE MOST IMPORTANT CHARACTERISTICS OF THE INTERMITTENT MOTION MECHANISMS .........................................696 21.3 QUALIMETRY DATA APPLICATION FOR DIAGNOSTICS......................697 21.3.1 QUALIMETRY DATA ON LOCKING MECHANISMS...........................699 21.3.2 QUALIMETRY DATA ON INDEX TABLES ........................................700 21.3.3 QUALIMETRY INDICES AND PARAMETERS ON A TURRET...................702 21.3.4 QUALIMETRY INDICES ON ROBOTS..............................................704 21.3.5 QUALIMETRY INDICES ON TRANSPORTERS OF TRANSFER LINES ........704 21.4 COMPLEX METHODS OF DIAGNOSTICS WITH STANDARD OSCILLOGRAMS MEASURING CYCLIC AUTOMATIC EQUIPMENT.......704 21.4.1 PACKAGED APPROACH, PROCEDURE, AND MODE OF EXPERIMENTS .....................................................................705 21.4.2 STANDARD OSCILLOGRAMS AND DEFECT CHARTS............................706 21.4.3 ESTIMATION OF A MECHANISM S QUALITY AND CONDITION BY QUALIMETRY............................................................................707 XXVIII CONTENTS 21.5 INVESTIGATION OF MECHANISMS WEAR AT THE STAGE OF THEIR MANUFACTURE AND OPERATION ................................... 708 21.5.1 AT THE STAGE OF MANUFACTURING ............................................ 708 21.5.2 AT THE STAGE OF OPERATION .................................................... 708 21.6 MONITORING AND DIAGNOSTICS OF TECHNOLOGICAL PROCESS. ...... 710 21.6.1 INTRODUCTION ......................................................................... 710 21.6.2 NONDESTRUCTIVE TESTING OF MATERIALS, INSTRUMENTS AND WORKPIECES .......................................................................... 711 21.6.3 DIAGNOSTICS OF TECHNOLOGICAL PROCESS DURING OPERATION ............................................................................. 711 21.6.4 TESTING OF TECHNOLOGICAL INHERITANCE .................................. 712 21.6.5 TESTING FOR SOLVING THE PROBLEMS OF PRECISION ENGINEERING ..712 21.7 DIAGNOSTIC METHODS FOR TESTING MACHINE UNITS WITH THE HELP OF BUILT-IN DEVICES........................................ 712 21.8 EVALUATION METHODS OF NDT AND DIAGNOSTICS AND THE PERSPECTIVES OF THEIR APPLICATION IN INDUSTRY ..................... 715 21.8.1 PREPARATION TO THE TECHNOLOGICAL SYSTEMS DESIGN.............. 715 21.8.2 PREPARATION TO DIAGNOSTICS IN THE DESIGN OF TECHNOLOGICAL SYSTEMS.................................................... 715 21.8.3 INVESTIGATION OF THE TECHNOLOGICAL EQUIPMENT AT THE STAGE OF ITS ASSEMBLY................................................. 715 21.8.4 INVESTIGATION OF THE TECHNOLOGICAL SYSTEMS AT THE STAGE OF OPERATION ..................................................... 716 21.8.5 EVALUATION OF DATA AND KNOWLEDGE BASES........................... 716 21.8.6 PERSONNEL EDUCATION, INSTRUCTION, TRAINING AND CERTIFICATION 716 21.8.7 EVALUATION METHODS OF NDT AND DIAGNOSTICS AND THEIR APPLICATION IN SAFETY MANAGEMENT ..................................... 716 LITERATURE ............................................................................. 719 PART V: FUTURE TRENDS CHAPTER 22 PROSPECTS OF TECHNOLOGY DEVELOPMENT................................................... 723 FANUC (PREPARED BY H. INABA) 22.1 TECHNOLOGIES FOR FACTORY AUTOMATION AND ROBOTS FOR MANUFACTURING OF THE FUTURE................................................ 723 22.1.1 HISTORICAL OVERVIEW OF FACTORY AUTOMATION TECHNOLOGY ... 723 22.1.2 TECHNOLOGICAL ADVANCEMENT TOWARDS INTELLIGENCE ............ 725 22.1.3 MARKET GLOBALIZATION........................................................... 725 22.1.4 CHALLENGES FOR INTELLIGENCE WITH FLEXIBLE AUTOMATION AND ROBOTS ....................................................... 726 CONTENTS XXIX 22.2 FACTORY AUTOMATION TECHNOLOGIES .......................................727 22.2.1 CONTROL TECHNOLOGY FOR MACHINE TOOLS (CNC) ...................727 22.2.2 FA NETWORK..........................................................................733 22.2.3 SERVO SYSTEM........................................................................736 22.3 ULTRA-PRECISION NANO-MACHINE TOOL....................................743 22.3.1 ULTRA-PRECISION MICRO-MECHANICAL MACHINING ....................743 22.3.2 FANUC ROBONANO UI .......................................................744 22.3.3 EXAMPLES OF ULTRA-PRECISION MICRO-GROOVES.......................745 22.3.4 EXAMPLE OF MICRO 3-D STRUCTURE..........................................746 22.4 ROBOT....................................................................................749 22.4.1 ROBOTIZATION .........................................................................749 22.4.2 INTELLIGENT ROBOTS .................................................................752 22.4.3 NETWORKING...........................................................................754 22.4.4 YAG LASER ROBOT ................................................................758 22.4.5 LASER PROCESSING AND LASER ROBOTS......................................761 22.5 INJECTION-MOLDING MACHINES ................................................764 22.5.1 AC SERVO MOTOR INJECTION-MOLDING MACHINE......................764 22.5.2 PRESSURE-PROFILE TRACE CONTROL.............................................766 22.5.3 CENTRALLY CONTROLLED INJECTION-MOLDING FACTORY .................767 22.5.4 INTEGRATION OF CAD, CAM, CAE AND INJECTION MOLDING.....768 22.6 WIRE ELECTRIC-DISCHARGE MACHINES ......................................769 22.6.1 ABOUT WIRE ELECTRIC-DISCHARGE MACHINES ...........................769 22.6.2 HIGH SPEED ...........................................................................770 22.6.3 HIGH PRECISION......................................................................771 22.6.4 UNATTENDED OPERATION ..........................................................772 22.6.5 NETWORKING...........................................................................774 22.7 STATE-OF-THE-ART FANUC FACTORIES INCORPORATING FA AND ROBOT TECHNOLOGIES.................................................775 22.7.1 MACHINING FACTORY ...............................................................775 22.7.2 SERVO MOTOR FACTORY ............................................................775 22.7.3 ROBOT FACTORY.......................................................................776 22.7.4 SHEET-METAL FACTORY .............................................................778 ACKNOWLEDGMENTS............................................................... .778 LITERATURE ..............................................................................778 CHAPTER 23 PERSPECTIVES OF INNOVATIVE TECHNOLOGIES IN MANUFACTURING....................779 J. GAUSEMEIER 23.1 ACTIVE AND INTELLIGENT SYSTEMS.............................................779 23.1.1 MECHATRONIC SYSTEMS ...........................................................779 23.1.2 INTELLIGENT SYSTEMS ...............................................................783 XXX CONTENTS 23.2 INTELLIGENT FLEXIBLE MANUFACTURING SYSTEMS........................ 786 23.2.1 PARADIGM SHIFTS IN INDUSTRIAL AUTOMATION ........................... 786 23.2.2 DECENTRAL INTELLIGENT AUTOMATION ........................................ 788 23.2.3 EXAMPLE: MODULAR TRANSPORT SYSTEM.................................. 791 23.2.4 MATERIAL FLOW IN FLEXIBLE MANUFACTURING SYSTEMS ............. 792 23.2.5 DEVELOPMENT OF MANUFACTURING CONTROL AND MONITORING SYSTEMS ...................................................... 794 23.3 VIRTUAL REALITY IN INDUSTRIAL APPLICATIONS............................ 798 23.3.1 TYPES OF VR SYSTEMS .......................................................... 800 23.3.2 VR HARDWARE....................................................................... 803 23.3.3 EXAMPLE: CYBERBIKES * A VIRTUAL ENTERPRISE ...................... 806 23.3.4 A SAMPLE BIKE-MANUFACTURING PROCEDURE........................... 812 23.3.5 SYSTEM DESIGN AND IMPLEMENTATION .................................... 815 LITERATURE ............................................................................. 819
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spelling	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables Anatoli Dashchenko (ed.) Berlin [u.a.] Springer 2003 XXX, 820 S. Ill., graph. Darst. 2 CD-ROMs (12 cm) txt rdacontent n rdamedia nc rdacarrier Neue Technologie (DE-588)4194462-8 gnd rswk-swf Fertigungstechnik (DE-588)4329079-6 gnd rswk-swf Maschinenbau (DE-588)4037790-8 gnd rswk-swf (DE-588)4143413-4 Aufsatzsammlung gnd-content Fertigungstechnik (DE-588)4329079-6 s Neue Technologie (DE-588)4194462-8 s DE-604 Maschinenbau (DE-588)4037790-8 s Dashchenko, Anatoli I. Sonstige oth SWB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=010502177&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables Neue Technologie (DE-588)4194462-8 gnd Fertigungstechnik (DE-588)4329079-6 gnd Maschinenbau (DE-588)4037790-8 gnd
subject_GND	(DE-588)4194462-8 (DE-588)4329079-6 (DE-588)4037790-8 (DE-588)4143413-4
title	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables
title_auth	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables
title_exact_search	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables
title_full	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables Anatoli Dashchenko (ed.)
title_fullStr	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables Anatoli Dashchenko (ed.)
title_full_unstemmed	Manufacturing technologies for machines of the future 21st century technologies ; with 41 tables Anatoli Dashchenko (ed.)
title_short	Manufacturing technologies for machines of the future
title_sort	manufacturing technologies for machines of the future 21st century technologies with 41 tables
title_sub	21st century technologies ; with 41 tables
topic	Neue Technologie (DE-588)4194462-8 gnd Fertigungstechnik (DE-588)4329079-6 gnd Maschinenbau (DE-588)4037790-8 gnd
topic_facet	Neue Technologie Fertigungstechnik Maschinenbau Aufsatzsammlung
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=010502177&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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