Ferrous powder metallurgy:
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Buch |
| Sprache: | English Slovak |
| Veröffentlicht: |
Cambridge
Cambridge Internat. Science Publ.
1995
|
| Ausgabe: | 1. publ. |
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | 453 S. Ill., graph. Darst. |
| ISBN: | 1898326037 |
Internformat
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| 100 | 1 | |a Šalak, Andrej |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Ferrous powder metallurgy |c Andrej Šalak |
| 250 | |a 1. publ. | ||
| 264 | 1 | |a Cambridge |b Cambridge Internat. Science Publ. |c 1995 | |
| 300 | |a 453 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 4 | |a Iron |x Metallurgy | |
| 650 | 4 | |a Powder metallurgy | |
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| 650 | 0 | 7 | |a Eisen |0 (DE-588)4014002-7 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Pulvermetallurgie |0 (DE-588)4047840-3 |2 gnd |9 rswk-swf |
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| 999 | |a oai:aleph.bib-bvb.de:BVB01-009126519 | ||
Datensatz im Suchindex
| _version_ | 1804128159136743424 |
|---|---|
| adam_text | IMAGE 1
CONTENTS
1 INTRODUCTION 1
2 METAL POWDER PRODUCTION 4
2.1 CHARACTERISTICS OF DISPERSION OF METALS 5
2.2 COMMINUTION METHODS 8
2.2.1 MECHANICAL COMMINUTION WITHOUT PHASE TRANSFORMATION 8
2.2.1.1 DISPERSION BY COMMINUTION BY FOREIGN BODIES 9
2.2.1.2 DISPERSION BY SELF-COMMINUTION 12
2.2.2 MECHANICAL DISINTEGRATION WITH PHASE TRANSFORMATION 15
2.2.2.1 AIR ATOMISATION 18
2.2.2.2 LIQUID ATOMISATION 19
2.2.2.3 INERT GAS ATOMISATION 23
2.2.3 SPECIAL METHODS OF ATOMISATION OF MELTS 24
2.3 DRY REDUCTION OF METAL COMPOUNDS 26
2.3.1 REDUCTION OF IRON OXIDES 26
2.4 CHEMICAL METHODS 30
2.4.1 CARBONYL METHOD 30
2.4.2 PRODUCTION OF IRON POWDER BY ELECTROLYSIS 31
2.4.3 PRODUCTION OF POWDER BY REACTION IN THE GASEOUS PHASE 31
2.4.4 PRODUCTION OF POWDER BY INTERCRYSTALLINE CORROSION 31
2.4.5 PLASMA PRODUCTION OF ULTRAFINE POWDERS 32
2.5 POWDER PRODUCTION FROM METAL WASTE 32
3 POWDER PREPARATION 38
3.1 POWDER SIZING 38
3.2 ANNEALING 39
3.3 MIXING 43
3.3.1 LUBRICANTS AND BINDERS 45
3.4 GRANULATION 46
4 POWDER CHARACTERISATION 48
4.1 PHYSICAL PROPERTIES 48
4.1.1 PARTICLE SIZE 48
4.1.1.1 SEPARATION METHOD 49
4.1.1.3 COUNTING OF DISRUPTIONS 51
4.1.1.4 LIGHT SCATTERING 51
4.1.1.5 MICROSCOPIC AND ELECTRON MICROSCOPIC ANALYSIS 51
4.1.1.2 SEDIMENTATION METHODS 51
4.1.2 PARTICLE SHAPE 52
4.1.3 SPECIFIC SURFACE AREA 52
4.1.4 POWDER MATERIAL DENSITY 53
4.2 CHEMICAL PROPERTIES 53
IMAGE 2
4.2.1 OXYGEN CONCENTRATION 53
4.2.2 ACID INSOLUBLE MATTER 54
4.3 PROCESSING PROPERTIES 54
4.3.1 APPARENT DENSITY 54
4.3.2 TAP DENSITY 56
4.3.3 FLOWABILITY AND ANGLE OF REPOSE.. 57
4.3.4 SEGREGATION SUSCEPTIBILITY 59
4.3.5 COMPRESSIBILITY.... 59
4.3.6 GREEN STRENGTH 61
5 COMPACTING AND SHAPING 62
5.1 FUNDAMENTALS OF CONSOLIDATION PROCESSES 62
5.1.1 PRESSURE CONSOLIDATION PROCESSES 62
5.1.1.1 DISTRIBUTION OF COMPACTING PRESSURE IN THE COMPACT VOLUME 65
5.1.1.2 EFFECT OF METAL POWDER PROPERTIES ON COMPRESSIBILITY 66
5.2 PRESSURE POWDER FORMING 68
5.2.2 COMPACTING METHODS 71
5.2.2.1 EFFECT OF LUBRICANTS ON COMPACTING 73
5.2.2.2 COMPACTING TOOL SET 75
5.2.3 PRESSES 78
5.2.4 COLD ROTARY FORMING 81
5.2.5 POWDER ROLLING 83
5.2.6 HIGH-ENERGY RATE POWDER CONSOLIDATION 86
5.2.7 ISOSTATIC PRESSING 88
5.2.7.1 COLD ISOSTATIC PRESSING 89
5.2.7.2 HOT ISOSTATIC PRESSING 90
5.7.2.3 CERACON PROCESS 92
5.2.8 POWDER FORGING 92
5.2.9 EXTRUSION 97
5.3 PRESSURELESS FORMING 101
5.3.1 LOOSE POWDERS 101
5.3.2 VIBRATION CONSOLIDATION 101
5.3.3 INJECTION MOULDING.... 102
6 SINTERING 105
6.1 BASIC SINTERING PROCESSES 105
6.1.1 SOLID STATE SINTERING HOMOGENEOUS POWDERS 106
6.1.1.1 FORMATION AND GROWTH OF NECKS 107
6.1.1.2 MASS TRANSFER MECHANISMS I LL
6.1.1.3 SHRINKAGE 113
6.1.1.4 THE LATE SINTERING STAGE 115
6.1.2 SOLID PHASE SINTERING HETEROGENEOUS POWDERS 117
6.1.3 ACTIVATED SINTERING 118
6.1.3.1 ENHANCED SOLID-STATE SINTERING 118
6.1.3.2 LIQUID PHASE SINTERING 123
6.2 SINTERING FURNACES 130
6.2.1 CONTINUOUS FURNACES 133
6.2.2 FURNACES WITH INTERRUPTED OPERATION 136
6.2.3 SINTERING ATMOSPHERES 137
6.2.3.1 PURE GASES.. 140
6.2.3.2 ATMOSPHERES PRODUCED BY PARTIAL COMBUSTING HYDROCARBONS 141
6.2.3.3 CRACKED AMMONIA 142
6.2.3.4 NITROGEN-BASED ATMOSPHERES 143
IMAGE 3
( .2.3.5 CLEANING OF ATMOSPHERES 144
().2.3.6 SINTERING UNDER GETTER 145
H.2.3.7 VACUUM 145
7 PREPARATION AND CHARACTERISTICS OF POWDER STRUCTURAL IRON-BASED
MATERIALS 147
7.1 POWDER CHARACTERISTICS 148
7.1.1 CHEMICAL PROPERTIES 149
7.1.2 PHYSICAL AND CHEMICAL PROPERTIES 151
7.2 PROCESSING OPERATIONS 152
7.2.1 COMPACTING 153
7.3 IRON POWDER PROPERTIES 157
7.3.1 PROPERTIES OF REDUCED IRON POWDERS 158
7.3.1.1 COMPRESSIBILITY OF POWDERS AND MECHANICAL PROPERTIES OF SINTERED
PARTS 159
7.3.2 PROPERTIES OF ATOMISED IRON POWDERS 163
7.3.2.1 PROPERTIES OF AIR-ATOMISED POWDERS 163
7.3.2.2 PROPERTIES OF WATER-ATOMISED IRON POWDERS 164
7.4 PREPARATION OF CARBON POWDER STEELS 164
7.4.1 GRAPHITE ADDITION . 165
7.4.2 ADDING CARBON IN THE COMBINED FORM 167
7.4.3 CARBURISING SINTERED COMPACTS IN A CEMENTATION ATMOSPHERE 167
7.5 PREPARING OF POWDER ALLOYED STEELS 169
7.5.1 MIXED ALLOY POWDERS 169
7.5.2 PARTIALLY DIFFUSION ALLOYED POWDERS 171
7.5.3 PREALLOYED POWDERS 174
7.5.4 COATING 176
7.5.5 INFILTRATION..... 178
7.6 EFFECT OF POROSITY ON THE PROPERTIES OF SINTERED MATERIALS 180
7.6.1.2 EFFECT OF POROSITY ON YIELD STRENGTH 183
7.6.1.3 EFFECT OF POROSITY ON ELONGATION 184
7.6.1.4 EFFECT OF POROSITY ON HARDNESS 185
7.6.1.5 EFFECT OF POROSITY ON FATIGUE STRENGTH 185
7.6.1.6 EFFECT OF POROSITY ON YOUNG S MODULUS 186
7.6.1.7 EFFECT OF POROSITY ON MAGNETIC AND ELECTRICAL PROPERTIES 186
7.7 FAILURE OF SINTERED IRON 189
7.7.1 EFFECT OF PORES ON FAILURE 189
7.7.2 FRACTOGRAPHIC EVALUATION OF FAILURE 190
7.7.3 BRITTLE FRACTURE PROPERTIES 191
8 IRON-BASED SINTERED MATERIALS 196
8.1 GENERAL CHARACTERISTICS 196
8.1.1 GRADING OF SINTERED METALLIC MATERIALS 197
8.2 SINTERED IRON AND CARBON STEELS 198
8.2.1 SINTERED IRON 198
8.2.2 SINTERED CARBON STEEL 200
8.3 SINTERED ALLOY STEELS 201
8.3.1 STEELS ALLOYED WITH ELEMENTS WITH A LOW AFFINITY FOR OXYGEN 204
8.3.1.1 COPPER STEELS 204
8.3.1.2 NICKEL STEELS 208
8.3.1.3 COPPER-, NICKEL- AND MOLYBDENUM STEELS 210
8.3.1.4 PHOSPHORUS STEELS 218
8.3.2 STEELS ALLOYED WITH ELEMENTS WITH HIGH AFFINITY FOR OXYGEN 219
8.3.2.1 CHROMIUM STEELS 221
IMAGE 4
8.3.2.2 MANGANESE STEELS 227
8.3.2.2.1 FE-MN AND FE-MN-C STEELS 229
8.3.2.2.2 FE-MN-MO-C STEELS 233
8.3.2.2.3 COMPLEX ALLOYED MANGANESE STEELS 233
8.3.2.2.4 FE-MN-SI STEELS 235
8.3.3 MICROALLOYED SINTERED STEELS 237
8.4 FATIGUE PROPERTIES OF SINTERED IRON AND STEELS 238
8.4.1 FATIGUE PROPERTIES OF SINTERED IRON 238
8.4.2 FATIGUE PROPERTIES OF ALLOY STEELS 241
8.4.3 EFFECT OF DIFFERENT FACTORS ON FATIGUE PROPERTIES 245
8.5 POWDER FORGED STEELS 246
8.5.1 IRON-CARBON STEELS 249
8.5.2 LOW-ALLOY STEELS 250
8.5.2.1 STEELS ALLOYED WITH ELEMENTS WITH LOW AFFINITY FOR OXYGEN 250
8.5.2.2 STEELS ALLOYED WITH ELEMENTS WITH HIGH AFFINITY FOR OXYGEN 252
8.6 POWDER EXTRUDED STEELS 255
8.7 POWDER TOOL STEELS 258
8.6.1 MAIN PROPERTIES OF POWDER HIGH-SPEED STEELS 260
8.7.2 METHODS OF PRODUCING TOOL STEELS 262
8.7.2.1 HIGH-SPEED STEEL POWDERS 263
8.7.2.2 PRODUCTION OF SHAPED PARTS 265
8.7.2.3 HOT ISOSTATIC PRESSING OF TOOL STEELS 268
8.7.2.4 HOT EXTRUDED TOOL STEELS 270
8.7.2.5 POWDER TOOL STEEL FORGING 271
8.7.3 COLD WORK STEELS 272
8.8 SINTERED STAINLESS STEELS 273
8.8.1 MAIN PREPARATION CONDITIONS 273
8.8.3 FERRITIC AND MARTENSITIC STAINLESS STEELS 276
8.8.2 AUSTENITIC STAINLESS STEELS 276
8.8.4 MANUFACTURING FULL-DENSITY PARTS AND SEMI-FINISHED PARTS 277
8.9 SOFT MAGNETIC MATERIALS 278
8.9.1 SINTERED IRON 278
8.9.2 IRON-SILICON 280
8.8.3 IRON-PHOSPHORUS 284
9 HEAT TREATMENT 287
9.1 THROUGH HARDENING 288
9.2 RAPID COOLING 292
9.3 INDUCTION QUENCHING 293
9.4 SURFACE HARDENING 294
9.4.1 CARBURISING PROCESSES 295
9.4.1.1 GAS CARBURISING 295
9.4.1.2 LOW-PRESSURE CARBURISING 297
9.4.1.3 PLASMA (ION) CARBURISING 298
9.4.2 CARBONITRIDING 298
9.4.3 NITROCARBURISING 299
9.4.4 NITRIDING 299
9.4.4.1 GAS NITRIDING 300
9.4.4.2 ION (PLASMA) NITRIDING 302
9.5 HARDFACING 304
9.5.1 MANGANISING 304
9.5.2 CHROMISING 305
9.5.3 BONDING 307
IMAGE 5
9.5.4 LASER BEAM HARDENING 307
10 FINISHING PROCESSES 311
10.1 DIMENSIONAL ACCURACY 311
10.1.1 SIZING AND RECOMPACTING 312
10.2 JOINING 313
10.2.1 PRESS FITTING 313
10.2.2 JOINING BY FORMING 314
10.2.3 MATTER BONDING 314
10.2.3.1 DIFFUSION BONDING 314
10.2.3.2 ADHESIVE BONDING 317
10.2.3.3 WELDING 317
10.2.3.4 BRAZING 318
10.3 MACHINING 319
10.3.1 EFFECT OF POROSITY AND COMPOSITION OF MATERIAL 320
10.3.2 MACHINING OF POROUS MATERIALS 321
10.3.2.1 MACHINING AIDS 323
10.3.3 MACHINING PORE-FREE MATERIALS 324
10.4 LOCAL SURFACE DENSIFICATION 327
10.5 SURFACE PROTECTIVE TREATMENT 329
10.5.1 ELECTROLYTIC COATING 331
10.5.2 STEAM TREATMENT 332
10.5.3 SPECIAL SURFACE TREATMENT METHODS 333
11 TESTING THE PROPERTIES OF PM MATERIALS 335
11.1 DETERMINATION OF DENSITY AND POROSITY 335
11.1.1 DENSITY 335
11.1.2 OPEN AND CLOSED POROSITY 341
11.2 TESTING THE PROPERTIES OF PM PARTS 341
11.2.1 STRENGTH PROPERTIES 341
11.2.2 HARDNESS 345
11.2.3 MICROHARDNESS 347
11.2.4 IMPACT ENERGY 348
11.2.5 FRACTURE TOUGHNESS 350
11.2.6 TRANSVERSE RUPTURE TEST 354
11.2.7 RADIAL CRUSHING STRENGTH 355
11.3 METALLOGRAPHIC EVALUATION 356
11.3.1 POWDER CHARACTERISATION 356
11.3.2 PREPARATION OF POROUS MATERIALS 356
11.3.3 DEVELOPMENT AND ANALYSIS OF STRUCTURE 357
11.4 FRACTURE SURFACE CHARACTERISATION 358
12 APPLICATION OF PM PARTS AND DEVELOPMENT TRENDS 362
12.1 APPLICATION OF STRUCTURAL PM PARTS 363
12.1.1 SELF-LUBRICATING BEARINGS 363
12.1.2 SHAPED STRUCTURAL PARTS 365
12.1.3 COMPOSITE STRUCTURAL PARTS 368
12.1.4 POWDER FORGED PARTS 372
12.1.5 PARTS MANUFACTURED BY METAL INJECTION MOULDING 376
12.2 FERROUS MATERIAL SPECIFICATIONS FOR SINTERED STRUCTURAL PARTS 376
12.2.1 SINTERED STAINLESS STEELS FOR FILTERS 378
12.2.2 SINTERED IRON AND STEELS FOR SELF-LUBRICATING BEARINGS 378
IMAGE 6
12.2.3 SINTERED MAGNETIC SOFT MATERIALS FOR STRUCTURAL PARTS 378
12.2.4 SINTERED IRON AND STEELS FOR STRUCTURAL PARTS 378
12.2.5 POWDER FORGED STEELS FOR STRUCTURAL PARTS 378
12.2.6 DESIGNATION OF TREATMENT AND SURFACE CONDITION OF MATERIAL 379
12.3 DESIGN OF METAL POWDER PARTS 379
12.3.1 GUIDELINES FOR DESIGN OF SHAPED PM PARTS 379
12.3.2 DIMENSIONS OF PARTS AND TOLERANCES 385
12.3.3 DESIGN OF PM PARTS SUBMITTED TO FATIGUE 391
12.4 ECONOMICS OF PRODUCING PM PARTS 393
12.4.1 UTILISATION OF MATERIAL 395
12.4.2 ENERGY EFFICIENCY 395
12.4.3 COST OF FABRICATION OF PM PARTS 397
12.5 DEVELOPMENT TRENDS IN PRODUCING PM PARTS 397
12.5.1 DENSITY 400
12.5.1.1 COMPRESSIBILITY , 400
12.5.1.2 COMPACTING PRESSURE 401
12.5.1.3 LUBRICANT AND MIXTURE HOMOGENEITY 401
12.5.2 SINTERING 401
12.5.3 ALLOYING 403
12.5.4 DIMENSIONAL ACCURACY 407
12.5.5 WEAR RESISTANT MATERIALS 408
13 APPENDIX 409
13.1 DEHNITIONS OF TERMS USED IN POWDER METALLURGY 411
13.2 STANDARDS 428
13.3 METRIC UNITS FOR POWDER METALLURGY 430
13.4 CONVERSION FACTORS 431
13.5 STANDARD SIEVE SIZES 432
REFERENCES 433
INDEX 450
|
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| discipline | Physik Werkstoffwissenschaften / Fertigungstechnik |
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| id | DE-604.BV013379780 |
| illustrated | Illustrated |
| indexdate | 2024-07-09T18:44:48Z |
| institution | BVB |
| isbn | 1898326037 |
| language | English Slovak |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-009126519 |
| oclc_num | 34683404 |
| open_access_boolean | |
| owner | DE-703 |
| owner_facet | DE-703 |
| physical | 453 S. Ill., graph. Darst. |
| publishDate | 1995 |
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| spelling | Šalak, Andrej Verfasser aut Ferrous powder metallurgy Andrej Šalak 1. publ. Cambridge Cambridge Internat. Science Publ. 1995 453 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Iron Metallurgy Powder metallurgy Steel Metallurgy Eisen (DE-588)4014002-7 gnd rswk-swf Pulvermetallurgie (DE-588)4047840-3 gnd rswk-swf Pulvermetallurgie (DE-588)4047840-3 s Eisen (DE-588)4014002-7 s DE-604 OEBV Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=009126519&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Šalak, Andrej Ferrous powder metallurgy Iron Metallurgy Powder metallurgy Steel Metallurgy Eisen (DE-588)4014002-7 gnd Pulvermetallurgie (DE-588)4047840-3 gnd |
| subject_GND | (DE-588)4014002-7 (DE-588)4047840-3 |
| title | Ferrous powder metallurgy |
| title_auth | Ferrous powder metallurgy |
| title_exact_search | Ferrous powder metallurgy |
| title_full | Ferrous powder metallurgy Andrej Šalak |
| title_fullStr | Ferrous powder metallurgy Andrej Šalak |
| title_full_unstemmed | Ferrous powder metallurgy Andrej Šalak |
| title_short | Ferrous powder metallurgy |
| title_sort | ferrous powder metallurgy |
| topic | Iron Metallurgy Powder metallurgy Steel Metallurgy Eisen (DE-588)4014002-7 gnd Pulvermetallurgie (DE-588)4047840-3 gnd |
| topic_facet | Iron Metallurgy Powder metallurgy Steel Metallurgy Eisen Pulvermetallurgie |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=009126519&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT salakandrej ferrouspowdermetallurgy |