Planning, scheduling, and control integration in the process industries:
Gespeichert in:
| Format: | Buch |
|---|---|
| Sprache: | English |
| Veröffentlicht: |
New York u.a.
MacGraw-Hill
1995
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XVII, 414 S. graph. Darst. |
| ISBN: | 007006413X |
Internformat
MARC
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| 245 | 1 | 0 | |a Planning, scheduling, and control integration in the process industries |c C. Edward Bodington |
| 264 | 1 | |a New York u.a. |b MacGraw-Hill |c 1995 | |
| 300 | |a XVII, 414 S. |b graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
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| 650 | 4 | |a Production control | |
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Datensatz im Suchindex
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|---|---|
| adam_text | Contents
Preface xi
Part 1 The Elements
Chapter 1. Introduction 3
Chapter 2. Process Information Systems and Communications 9
Introduction g
Process Information System 12
Evolution of Process Computer Systems 13
Networks and Communications 17
Interfaces 22
Description of System Users 27
System Applications 32
Backbone for Continuous Improvement 35
Data Treatment and Storage 40
Metrics 44
System Support Considerations 49
Chapter 3. Databases and Information Management 53
Concept of the Central Database 54
Constituent Parts of an Integrated System 56
Critical Success Factors 58
Chapter 4. Data Reconciliation 67
Introduction 67
Benefits of Data Reconciliation 67
Applicability of Data Reconciliation 68
Sources of Error 69
Redundancy 70
Complexity of Data Reconciliation 71
Gross Error Detection 71
Fundamental Data Reconciliation Technique 72
V
vi Contents
Model Tuning and Data Reconciliation 73
Complications 75
Computational Example 76
Solution Techniques 84
Chapter 5. Advanced Process Control 87
Introduction 87
Elements of Advanced Control 88
Motivation and Identification 94
Analysis 97
Implementation 111
Was it a Successful Project?—and How to Keep it That Way 118
Integration 119
Chapter 6. Scheduling 123
Introduction 123
Dimensions of Scheduling Problems 128
Scheduling Issues: Examples for Different Industries 132
Scheduling Data Requirements 141
Solution Methods 147
Implementation and Integration 152
Benefits 154
Chapter 7. Planning 157
Introduction 157
Traditional Practices 158
Process Simulation 158
Linear Programming 162
Linear Programming Formulations 162
Extreme Point Models 169
Multi period Models—Time Staging 177
Multi refinery Modeling 179
Goal Programming 179
Short Term Planning 180
Facility Planning 181
Process Optimization 184
Nonlinear Programming 185
Recursion in Linear Programming 188
Integrated Planning 191
Planning and Scheduling Functions 194
Blending Operations 195
A Successful Integration—P2/GINO 196
Concluding Remarks 197
Chapter 8. Expert Systems 199
PV Introduction 199
. 1 ;
Contents vii
Production and Distribution Planning 201
Production Scheduling 206
Process Control Expert Systems 212
Summary 223
Chapter 9. Detailed Process Modeling 225
Introduction 225
The Central Purpose of Models 225
The Continuum of Complexity 226
The Model Development Decision 230
The Model Form Decision 232
An Approximate Method for Checking Database Quality 234
Assembling a Database 235
Required Number of Data Points 237
Model Validation Data 238
Sequential Experimentation 238
Experiment Design: Which Experiments to Run? 238
Developing the Model 240
Use of Regression 240
Use of Neural Network Modeling 242
Use of Response Surface Modeling 243
Tuning Process Models 244
Using Process Models 245
Examples of Process Models 249
Chapter 10. Management 253
Introduction 253
Organization and Management Structure 253
Recent Changes in Organizational Structures 255
Enhancing Cooperation and Reducing Resistance 256
What Can Go Wrong? 258
Safety and Environmental Issues 260
Quality and Quality Improvement 260
Employee Training 262
Part 2 Implementation and Justification
Chapter 11. Implementation 267
The Combination of Elements 267
A Brief Walk Through 269
Critical Success Factors 270
A Process Information System for Real Time Data Collection
and Analysis of Process Operations 271
Data Communications Networks for Easy, Standardized Transfer
of Information between Elements 272
A Central Database for Storage and Dissemination of All Inputs and Results 272
viii Contents
Model Based Data Reconciliation for Overall Plant and
for Individual Process 273
Advanced Process Control Including Process Optimization 275
A Formal Computerized Scheduling System to Interpret Planning
Results into a Form Useful to the Advanced Process Control Systems 278
A Responsive Tactical Planning System with Real Time Updates
to Process Representations in Model 279
Expert System Applications Embedded in all Other Elements to
Interpret Data and Results and Improve Efficiency of Data Analysis 283
Process Models Tuned in Real Time so that at No Time Is a Planning
Prediction in Error Relative to Actual Current Operation 283
An Organizational Structure that Rewards Cooperation and Teamwork 284
Chapter 12. Marginal Economics: Generating and Using Marginal
Economic Values in Optimization 287
Introduction 287
The Decomposition Principle 289
Duality 290
Application to Operating Processes 290
Formulation of the Tactical Plan Model 291
Determination of the Planning Horizon 293
Determination of the Plan Revision Frequency 293
Calculation of Marginal Values 294
A Simple Example Using Linear Programming 296
Optimization in the Presence of Errors 299
A Close Approach to the Optimum 299
A Gasoline Reformer Example 301
Crude Unit Example 302
Chapter 13. Financial Justification: Why Should We Integrate
Planning, Scheduling, and Control? 303
Important Areas for Integration 303
Reported Results 304
Benefit Forecasts 305
Summary of Benefit Categories 305
Benefits in Areas Ancillary to Planning, Scheduling, and Control 306
Will We be Able to Find the Benefits in the Bottom Line? 308
Do We Have to Do the Whole Project? 310
Is There a Best Order of Implementation of Project Segments? 311
Part 3 Examples of Integrated Systems
Chapter 14. Gasoline Blending with an Integrated On Line
Optimization, Scheduling, and Control System 315
Analysis 315
Abstract 316
Contents ix
Introduction 317
Blending and Scheduling Hierarchy 317
Planning and Scheduling 324
Computing Environment 325
Commissioning and Current Status 326
Chapter 15. Gasoline and Fuel Oil Production with an
Integrated Planning, Scheduling, and Control System 331
Analysis 331
Abstract 332
Introduction 332
System Design 334
System Integration 339
Hardware Requirements 343
System Benefits 345
Future Goals 346
Chapter 16. Integration of Production Planning, Operations, and
Engineering at Idemitsu Petrochemical Company 349
Analysis 349
Abstract 350
Introduction 350
Motivation 351
Components of CIM 352
Common Difficulties in Current Operating Practice Affecting the CIM
Implementation 354
Benefits Gleaned So Far 360
General Lessons We Learned 361
Chapter 17. Rigorous On Line Model for Crude Unit Planning,
Scheduling, Engineering, and Optimization 363
Analysis 363
Introduction 364
Crude Unit Overview 365
Project Scope 366
Software and Hardware Configuration 366
ROM Structure and Data Flow 368
Applications Experience 374
System Enhancements 380
Future Developments 380
Additional ROM Protects 381
Summary 382
Chapter 18. Computer Integrated Manufacturing at the
Monsanto Pensacola Plant 385
Analysis 385
x Contents
Abstract 386
Background 387
Total Quality 388
Employee Participation 388
Background on the CIM Planning Process 389
The CIM Committee Work 390
Plant Network 393
Process Automation 394
Office Automation 394
Manufacturing Databases 395
The Future of CIM at Pensacola 396
Total Quality Management System 397
Challenges for the Future 399
Glossary 401
Index 405
t
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| indexdate | 2024-07-09T17:54:06Z |
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| language | English |
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| publishDate | 1995 |
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| spelling | Planning, scheduling, and control integration in the process industries C. Edward Bodington New York u.a. MacGraw-Hill 1995 XVII, 414 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Production control Production planning Production scheduling Produktionsplanung (DE-588)4047360-0 gnd rswk-swf Fertigungskontrolle (DE-588)4016901-7 gnd rswk-swf Prozessüberwachung (DE-588)4133922-8 gnd rswk-swf Chemische Verfahrenstechnik (DE-588)4069941-9 gnd rswk-swf Fertigungsplanung (DE-588)4113545-3 gnd rswk-swf Produktionsplanung (DE-588)4047360-0 s DE-604 Fertigungsplanung (DE-588)4113545-3 s Fertigungskontrolle (DE-588)4016901-7 s Chemische Verfahrenstechnik (DE-588)4069941-9 s Prozessüberwachung (DE-588)4133922-8 s Bodington, C. E. Sonstige oth HBZ Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=007000590&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Planning, scheduling, and control integration in the process industries Production control Production planning Production scheduling Produktionsplanung (DE-588)4047360-0 gnd Fertigungskontrolle (DE-588)4016901-7 gnd Prozessüberwachung (DE-588)4133922-8 gnd Chemische Verfahrenstechnik (DE-588)4069941-9 gnd Fertigungsplanung (DE-588)4113545-3 gnd |
| subject_GND | (DE-588)4047360-0 (DE-588)4016901-7 (DE-588)4133922-8 (DE-588)4069941-9 (DE-588)4113545-3 |
| title | Planning, scheduling, and control integration in the process industries |
| title_auth | Planning, scheduling, and control integration in the process industries |
| title_exact_search | Planning, scheduling, and control integration in the process industries |
| title_full | Planning, scheduling, and control integration in the process industries C. Edward Bodington |
| title_fullStr | Planning, scheduling, and control integration in the process industries C. Edward Bodington |
| title_full_unstemmed | Planning, scheduling, and control integration in the process industries C. Edward Bodington |
| title_short | Planning, scheduling, and control integration in the process industries |
| title_sort | planning scheduling and control integration in the process industries |
| topic | Production control Production planning Production scheduling Produktionsplanung (DE-588)4047360-0 gnd Fertigungskontrolle (DE-588)4016901-7 gnd Prozessüberwachung (DE-588)4133922-8 gnd Chemische Verfahrenstechnik (DE-588)4069941-9 gnd Fertigungsplanung (DE-588)4113545-3 gnd |
| topic_facet | Production control Production planning Production scheduling Produktionsplanung Fertigungskontrolle Prozessüberwachung Chemische Verfahrenstechnik Fertigungsplanung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=007000590&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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