Injection molding for practitioners:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Munich
Hanser
[2024]
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XIII, 245 Seiten Illustrationen, Diagramme, Pläne 24 cm |
| ISBN: | 9781569901786 1569901783 |
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MARC
| LEADER | 00000nam a22000008c 4500 | ||
|---|---|---|---|
| 001 | BV049769357 | ||
| 003 | DE-604 | ||
| 005 | 20250206 | ||
| 007 | t| | ||
| 008 | 240704s2024 gw a||| |||| 00||| eng d | ||
| 015 | |a 24,N20 |2 dnb | ||
| 016 | 7 | |a 1328697207 |2 DE-101 | |
| 020 | |a 9781569901786 |c Broschur : circa EUR 89.99 (DE) (freier Preis), circa EUR 92.60 (AT) (freier Preis) |9 978-1-56990-178-6 | ||
| 020 | |a 1569901783 |9 1-56990-178-3 | ||
| 024 | 3 | |a 9781569901786 | |
| 028 | 5 | 2 | |a Bestellnummer: 559/00178 |
| 035 | |a (OCoLC)1446258804 | ||
| 035 | |a (DE-599)DNB1328697207 | ||
| 040 | |a DE-604 |b ger |e rda | ||
| 041 | 0 | |a eng | |
| 044 | |a gw |c XA-DE | ||
| 049 | |a DE-706 |a DE-91G |a DE-12 |a DE-210 |a DE-703 | ||
| 084 | |a ZM 8160 |0 (DE-625)157161: |2 rvk | ||
| 084 | |8 1\p |a 660 |2 23sdnb | ||
| 084 | |a CIT 735 |2 stub | ||
| 100 | 1 | |a Jaroschek, Christoph |d 1959- |e Verfasser |0 (DE-588)136298885 |4 aut | |
| 245 | 1 | 0 | |a Injection molding for practitioners |c Christoph Jaroschek |
| 264 | 1 | |a Munich |b Hanser |c [2024] | |
| 264 | 4 | |c © 2024 | |
| 300 | |a XIII, 245 Seiten |b Illustrationen, Diagramme, Pläne |c 24 cm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 0 | 7 | |a Spritzgießen |0 (DE-588)4056561-0 |2 gnd |9 rswk-swf |
| 653 | |a cooling time | ||
| 653 | |a holding pressure | ||
| 653 | |a injection mold | ||
| 653 | |a injection moulding | ||
| 653 | |a injection speed | ||
| 653 | |a melt cushion | ||
| 653 | |a metering | ||
| 653 | |a molded part | ||
| 653 | |a molding cycle | ||
| 653 | |a molding machine | ||
| 653 | |a plastic part | ||
| 653 | |a plastics | ||
| 653 | |a plastics processing | ||
| 653 | |a process optimization | ||
| 653 | |a shot volume | ||
| 653 | |a sprue | ||
| 653 | |a weld line | ||
| 653 | |a FBKTSPRI: Spritzgießen | ||
| 653 | |a FBLEHR: Lehrbuch | ||
| 653 | |a PLAS2024 | ||
| 689 | 0 | 0 | |a Spritzgießen |0 (DE-588)4056561-0 |D s |
| 689 | 0 | |5 DE-604 | |
| 710 | 2 | |a Hanser Publications |0 (DE-588)1064064051 |4 pbl | |
| 776 | 0 | 8 | |i Erscheint auch als |n Online-Ausgabe |z 978-1-56990-292-9 |
| 856 | 4 | 2 | |m DNB Datenaustausch |q application/pdf |u http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=035110596&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |3 Inhaltsverzeichnis |
| 883 | 1 | |8 1\p |a vlb |d 20240508 |q DE-101 |u https://d-nb.info/provenance/plan#vlb | |
| 943 | 1 | |a oai:aleph.bib-bvb.de:BVB01-035110596 | |
Record in the Search Index
| _version_ | 1823305563841232896 |
|---|---|
| adam_text |
THE
AUTHOR
.
V
PREFACE
.
VII
1
THE
INJECTION
MOLDING
PROCESS
.
1
1.1
PROCESS
FLOW
.
1
1.2
THE
MACHINE
AND
PLANT
TECHNOLOGY
.
3
1.2.1
CLAMPINGUNIT
.
4
1.2.2
INJECTION
UNIT
.
6
1.2.3
DRIVE
.
6
1.2.4
CONTROLS
.
7
2
TECHNICAL
JARGON
.
9
2.1
INJECTION
MOLDING
MACHINE
.
9
2.2
MOLD
.
14
2.3
INJECTION
MOLDING
PROCESS
.
24
2.4
PLASTIC
MATERIAL
.
30
3
SETTING
THE
PROCESS
VARIABLES
.
33
3.1
BASIC
INFORMATION
FOR
THE
INITIAL
SETTINGS
.
35
3.1.1
SHOT
WEIGHT
.
36
3.1.2
FLOW
PATH
LENGTH
.
36
3.1.3
AVERAGE
WALL
THICKNESS
.
37
3.1.4
PLASTIC
TO
BE
PROCESSED
.
38
3.1.5
CLASS
OF
MOLDED
PART
.
38
3.1.6
PROJECTED
AREA
OF
THE
MOLDED
PART
.
38
3.2
INITIAL
SETTING
.
39
3.2.1
TEMPERATURE
.
39
3.2.1.1
MELT
TEMPERATURE,
PROCESSING
TEMPERATURE
.
40
3.2.1.2
MOLD
TEMPERATURE
.
42
3.2.1.3
NOZZLE
TEMPERATURE/HOT
RUNNER
TEMPERATURE
.
42
3.2.2
METERING
.
43
3.2.3
INJECTION
AND
HOLDING
PRESSURE
.
48
3.2.3.1
INJECTION
PROCESS
.
48
3.2.3.2
SWITCHOVER
TO
HOLDING
PRESSURE
.
50
3.2.3.3
HOLDING
PRESSURE
PROCESS
.
52
3.2.4
COOLINGTIME
.
54
3.3
CORRECTING
THE
INITIAL
SETTINGS
.
55
3.3.1
FIRST
CORRECTION
STEP
(WITHOUT
HOLDING
PRESSURE)
.
55
3.3.2
SECOND
CORRECTION
STEP
(WITH
HOLDING
PRESSURE)
.
56
3.4
OPTIMIZATION
OF
THE
INITIAL
SETTINGS
.
57
3.4.1
INCOMPLETE
CAVITY
FILLING
.
58
3.4.2
SINK
MARKS
.
59
3.4.3
FLASH
.
60
3.4.4
VISIBLE
WELD
LINES
.
61
3.4.5
JETTING
.
61
3.4.6
GROOVES
(VINYL
RECORD
EFFECT)
.
62
3.4.7
SURFACE
STREAKS
.
63
3.4.8
BURN
MARKS
(DIESEL
EFFECT)
.
64
3.4.9
DULL
SPOTS
NEAR
THE
GATE
.
65
3.4.10
DIFFERENCES
IN
SURFACE
GLOSS
.
65
4
PLASTIC
PROPERTIES
RELEVANT
TO
INJECTION
MOLDING
.
67
4.1
FLOW
PROPERTIES
OF
PLASTICS
.
67
4.1.1
RELATIONSHIP
BETWEEN
PRESSURE
AND
VELOCITY
(HAGEN-POISEUILLE)
.
67
4.1.2
VISCOSITY
.
68
4.1.2.1
INFLUENCE
OF
THE
SHEAR
RATE
ON
THE
VISCOSITY
.
70
4.1.2.2
INFLUENCE
OF
TEMPERATURE
ON
VISCOSITY
.
70
4.1.3
COMBINED
INFLUENCE
OF
SPEED
AND
TEMPERATURE
(BATHTUB
CURVE).
.
71
4.1.4
FOUNTAIN
FLOW
.
72
4.1.5
TROUBLESHOOTING
WITH
FLOW
TRACE
ANALYSIS
.
74
4.2
PROCESS
SEQUENCE
FOR
INJECTION
AND
HOLDING
PRESSURE
.
74
4.2.1
RELATIONSHIP
BETWEEN
SPECIFIC
PRESSURE,
VOLUME
AND
TEMPERATURE
(PVT
DIAGRAM)
.
74
4.2.2
PRESSURE-TIME
GRAPH,
PRESSURE
CURVES
.
77
4.2.3
INJECTION
SPEED
.
83
4.2.4
HOLDING
PRESSURE
PHASE
.
85
4.2.4.1
HOLDING
PRESSURE
TIME
.
85
4.2.4.2
HOLDING
PRESSURE
LEVEL
.
86
4.3
DESIGN
OF
MOLDED
PARTS
.
89
4.3.1
FLOW-PATH/WALL-THICKNESS
RATIO
.
89
4.3.2
FILLING
PATTERN
.
89
4.3.2.1
WELD
LINES
AND
FLOW
LINES
.
92
4.3.2.2
FOLDS.
93
4.3.2.3
BURNERS/DIESEL
EFFECT
.
94
4.3.2.4
POORLY
FILLED
AREAS
.
94
4.4
INNER
PROPERTIES
OF
PLASTICS
.
95
4.4.1
ORIENTATIONS
.
95
4.4.2
STRESSES
.
96
4.4.3
CRYSTALLIZATION
.
98
4.5
TEMPERATURES
AND
HEAT PROCESSES
IN
PLASTICS
.
100
4.5.1
COOLING
(CALCULATION)
.
100
4.5.2
COOLING
PROPERTIES,
WELD
LINE
STRENGTH
.
105
4.5.3
INFLUENCE
OF
MOLD
TEMPERATURE
ON
MOLDED
PART
DIMENSIONS
.
107
4.5.4
TEMPERATURE
EQUILIBRIUM
.
109
4.5.5
MELTING
TEMPERATURE,
PROCESSING
TEMPERATURE
.
110
4.5.6
INFLUENCE
OF
TEMPERATURE
ON
DEMOLDING
AND
GENERAL
DEMOLDING
PROBLEMS
.
112
4.5.7
DWELL
TIME
AND
MATERIAL
DEGRADATION
.
113
5
SPECIAL
INJECTION
MOLDING
PROCESSES
.
115
5.1
INJECTION
MOLDING
WITH
BLOWING
AGENTS.
115
5.1.1
THERMOPLASTIC
FOAM
INJECTION
MOLDING
(TFI).
117
5.1.2
GAS
COUNTER-PRESSURE
PROCESS
.
120
5.1.3
SYSTEM
EQUIPMENT
FOR
BLOWING
AGENT
INJECTION
MOLDING
.
121
5.2
GAS-ASSISTED
INJECTION
TECHNIQUE
(GIT)
.
122
5.2.1
PRESSURE
CURVE
FOR
THE
INTERNAL
GAS
PRESSURE
TECHNIQUE
.
123
5.2.2
STANDARD
GIT
PROCESS
.
125
5.2.2.1
DESIGN
OF
GIT
PARTS
.
127
5.2.2.2
PROCESS
ENGINEERING
FOR
THE
STANDARD
GIT
PROCESS
.
129
5.2.3
BLOW-OUT
PROCESS
.
131
5.2.3.1
SECONDARY
CAVITY
PROCESS
.
133
5.2.3.2
MELT
PUSH-BACK
METHOD
.
134
5.2.4
TROUBLESHOOTING
THE
GIT
PROCESS
.
135
5.3
EXTERNAL
GAS
PRESSURE
TECHNIQUE
.
138
5.4
INJECTION
COMPRESSION
MOLDING
.
140
5.4.1
GENERAL
INFORMATION
ON
THE
PROCESS
.
140
5.4.2
LARGE-AREA
INJECTION
COMPRESSION
MOLDING
.
141
5.4.3
PARTIAL
INJECTION
COMPRESSION
MOLDING
.
142
5.4.4
PASSIVE
INJECTION
COMPRESSION
MOLDING
.
143
5.4.5
PROCESS
CONTROL
FOR
LARGE-AREA
INJECTION
COMPRESSION
MOLDING.
.
145
5.4.6
PROCESS
CONTROL
FOR
INJECTION
COMPRESSION
MOLDING
WITH
DISPLACEMENT
CORES
.
146
5.4.7
PROCESS
CONTROL
FOR
PASSIVE
INJECTION
COMPRESSION
MOLDING
.
147
5.5
MULTI-COMPONENT
INJECTION
MOLDING
.
147
5.5.1
OVERMOLDING
.
148
5.5.1.1
GENERAL
.
148
5.5.1.2
MATERIAL
COMBINATION
FOR
MULTI-COMPONENT
INJECTION
MOLDING
.
151
5.5.1.3
SPECIAL
PROCESS
ENGINEERING
KNOWLEDGE
.
153
5.5.2
SANDWICH
MOLDING
.
154
5.5.2.1
GENERAL
.
154
5.5.2.2
INJECTION
SEQUENCE
IN
THE
SANDWICH
PROCESS
.
154
5.5.2.3
SPECIAL
PRODUCT-RELATED
KNOWLEDGE
.
159
5.5.2.4
PROCESS
TECHNOLOGY
.
161
5.5.2.5
STANDARD
SANDWICH
TECHNOLOGY
.
162
5.5.2.6
MONO-SANDWICH
TECHNOLOGY
.
165
5.5.2.7
GENERAL
TROUBLESHOOTING
.
166
5.6
PLASTICIZING
WITH
DEGASSING
.
166
6
OPTIMIZATION
OF
QUALITY
.
169
6.1
DOCUMENTATION
AND
MONITORING
.
173
6.1.1
CONTINUOUS,
CHRONOLOGICAL
MONITORING
.
173
6.1.1.1
THE
SIGNIFICANCE
OF
INDIVIDUAL
ACTUAL
PROCESS
PARAMETERS
.
174
6.1.1.2
POSSIBLE
DEFECT
FREQUENCY
.
179
6.1.2
STATISTICAL
PROCESS
CONTROL
(SPC)
.
182
6.1.2.1
DOCUMENTATION
WITH
STATISTICAL
PARAMETERS
.
183
6.1.2.2
CONTROL
CHARTS
.
186
6.1.2.3
STRATEGY
FOR
REGULATING
QUALITY
.
187
6.1.2.4
PARAMETER
SELECTION
.
188
6.1.3
MONITORING
WITH
PROCESS
MODELS
.
189
6.2
OPTIMIZATION
WITH
EXTERNAL
INTELLIGENCE
.
189
6.2.1
DESIGN
OF
EXPERIMENTS
(DOE)
.
190
6.2.2
EVOLUTIONARY
OPERATION
(EVOP)
.
196
6.2.3
COMPARISON
OF
EVOP
AND
DOE
.
201
6.3
SPECIAL
PROCESS
STRATEGIES
.
201
6.3.1
PVT
STRATEGY
.
202
6.3.2
ADAPTIVE
PROCESS
CONTROL
.
203
6.3.2.1
CORRELATION
ANALYSIS
.
204
6.3.2.2
ADAPTIVE
MACHINE
CONTROL
.
205
6.3.2.3
FLOW
RATE
CONTROL
.
207
6.3.2.4
APC
AND
IQ
WEIGHT
CONTROL
.
209
7
SUSTAINABILITY
IN
INJECTION
MOLDING
.
213
7.1
USE
OF
RECYCLED
MATERIALS
.
215
7.2
REDUCTION
IN
ENERGY
REQUIREMENTS
.
218
7.2.1
SAVING
DRIVE
ENERGY
.
219
7.3
SAVING
HEATING
POWER
.
222
7.4
USE
OF
BLOWING
AGENTS
.
224
8
PROCEDURE
FOR
STANDARDIZED
PRESETTING
OF
AN
INJECTION
MOLDING
MACHINE
.
227
8.1
BASIC
MOLDED-PART
DATA
.
227
8.2
SETTINGS
.
228
8.3
TABLES
AND
DIAGRAMS
.
229
9
FURTHER
READING
.
239
INDEX
.
241 |
| any_adam_object | 1 |
| author | Jaroschek, Christoph 1959- |
| author_GND | (DE-588)136298885 |
| author_facet | Jaroschek, Christoph 1959- |
| author_role | aut |
| author_sort | Jaroschek, Christoph 1959- |
| author_variant | c j cj |
| building | Verbundindex |
| bvnumber | BV049769357 |
| classification_rvk | ZM 8160 |
| classification_tum | CIT 735 |
| ctrlnum | (OCoLC)1446258804 (DE-599)DNB1328697207 |
| discipline | Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV049769357 |
| illustrated | Illustrated |
| indexdate | 2025-02-06T11:01:27Z |
| institution | BVB |
| institution_GND | (DE-588)1064064051 |
| isbn | 9781569901786 1569901783 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-035110596 |
| oclc_num | 1446258804 |
| open_access_boolean | |
| owner | DE-706 DE-91G DE-BY-TUM DE-12 DE-210 DE-703 |
| owner_facet | DE-706 DE-91G DE-BY-TUM DE-12 DE-210 DE-703 |
| physical | XIII, 245 Seiten Illustrationen, Diagramme, Pläne 24 cm |
| publishDate | 2024 |
| publishDateSearch | 2024 |
| publishDateSort | 2024 |
| publisher | Hanser |
| record_format | marc |
| spelling | Jaroschek, Christoph 1959- Verfasser (DE-588)136298885 aut Injection molding for practitioners Christoph Jaroschek Munich Hanser [2024] © 2024 XIII, 245 Seiten Illustrationen, Diagramme, Pläne 24 cm txt rdacontent n rdamedia nc rdacarrier Spritzgießen (DE-588)4056561-0 gnd rswk-swf cooling time holding pressure injection mold injection moulding injection speed melt cushion metering molded part molding cycle molding machine plastic part plastics plastics processing process optimization shot volume sprue weld line FBKTSPRI: Spritzgießen FBLEHR: Lehrbuch PLAS2024 Spritzgießen (DE-588)4056561-0 s DE-604 Hanser Publications (DE-588)1064064051 pbl Erscheint auch als Online-Ausgabe 978-1-56990-292-9 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=035110596&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p vlb 20240508 DE-101 https://d-nb.info/provenance/plan#vlb |
| spellingShingle | Jaroschek, Christoph 1959- Injection molding for practitioners Spritzgießen (DE-588)4056561-0 gnd |
| subject_GND | (DE-588)4056561-0 |
| title | Injection molding for practitioners |
| title_auth | Injection molding for practitioners |
| title_exact_search | Injection molding for practitioners |
| title_full | Injection molding for practitioners Christoph Jaroschek |
| title_fullStr | Injection molding for practitioners Christoph Jaroschek |
| title_full_unstemmed | Injection molding for practitioners Christoph Jaroschek |
| title_short | Injection molding for practitioners |
| title_sort | injection molding for practitioners |
| topic | Spritzgießen (DE-588)4056561-0 gnd |
| topic_facet | Spritzgießen |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=035110596&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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