Physical foam injection molding: fundamentals for industrial lightweight design
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| Format: | Buch |
| Sprache: | English |
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München
Hanser
[2024]
|
| Schlagworte: | |
| Online-Zugang: | Inhaltsverzeichnis |
| Beschreibung: | XX, 215 Seiten Illustrationen, Diagramme 25 cm |
| ISBN: | 9781569909416 1569909415 |
Internformat
MARC
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| 001 | BV049689645 | ||
| 003 | DE-604 | ||
| 005 | 20241129 | ||
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| 020 | |a 1569909415 |9 1-56990-941-5 | ||
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| 240 | 1 | 0 | |a Physikalischer Schaumspritzguss |
| 245 | 1 | 0 | |a Physical foam injection molding |b fundamentals for industrial lightweight design |c Hartmut Traut, Hans Wobbe ; with contributions from Roger Kaufmann, Arno Rogalla, Philipp Hammer, Harald Heitkamp, Uwe Kolshorn, Sebastian Pirl, Patrick Stolz |
| 264 | 1 | |a München |b Hanser |c [2024] | |
| 264 | 4 | |c © 2024 | |
| 300 | |a XX, 215 Seiten |b Illustrationen, Diagramme |c 25 cm | ||
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| 653 | |a blowing agents | ||
| 653 | |a foaming | ||
| 653 | |a lightweight plastic | ||
| 653 | |a manufacturing | ||
| 653 | |a physical foaming | ||
| 653 | |a plastic part design | ||
| 653 | |a plastics | ||
| 653 | |a plastics engineering | ||
| 653 | |a plastics technology | ||
| 653 | |a FBKTSHAU: Schaumstoffe | ||
| 653 | |a FBKTSPRI: Spritzgießen | ||
| 653 | |a PLAS2024 | ||
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Datensatz im Suchindex
| _version_ | 1817054402122350592 |
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| adam_text |
CONTENTS
PREFACE
.
V
FOREWORD
.
VII
THE
AUTHORS
.
IX
GLOSSARY
OF
ABBREVIATIONS
.
XI
INTRODUCTION
.
XIX
1
IMPORTANCE
OF
FOAM
INJECTION
MOLDING
FOR
INDUSTRIAL
LIGHTWEIGHT
DESIGN
1
2
FOAM
INJECTION
MOLDING
AND
ITS
DIFFERENT
PROCESS
VARIANTS
.
9
2.1
CHEMICAL
VERSUS
PHYSICAL
BLOWING
AGENTS
.
10
2.1.1
CHEMICAL
BLOWING
AGENTS
.
10
2.1.2
PHYSICAL
BLOWING
AGENTS
.
14
2.2
PROCESSES
.
15
2.2.1
LOW-PRESSURE
INJECTION
MOLDING
PROCESS
.
15
2.2.2
HIGH-PRESSURE
PROCESS
.
16
2.2.3
MULTI-COMPONENT
FOAM
MOLDING
(SANDWICH
MOLDING)
.
17
2.2.4
FOAMING
WITH
PHYSICAL
BLOWING
AGENTS
.
19
2.2.4.1
INTRODUCTION
OF
THE
BLOWING
FLUID
IN
THE
AREA
OFTHESCREW
.
19
2.2.4.2
INJECTION
OF
THE
BLOWING
FLUID
VIA
AN
AUXILIARY
UNIT
.
20
2.2.4.3
INJECTION
OF
THE
BLOWING
FLUID
VIA
AN
INJECTION
NOZZLE
.
22
2.2.4.4
INJECTION
OF
THE
BLOWING
FLUID
VIA
THE
SCREW
.
22
2.2.4.5
INTRODUCING
THE
BLOWING
FLUID
INTO
THE
SPRUE
SYSTEM
OF
THE
INJECTION
MOLD
.
23
2.2.4.6
INTRODUCTION
OF
THE
BLOWING
FLUID
IN
THE
AREA
OF
THE
HOPPER
.
24
2.2.4.7
PRE-LOADING
PROCESSES
.
25
3
DEFINITION
AND
CHARACTERISTICS
OF
PHYSICAL
FOAM
INJECTION
MOLDING
.
31
3.1
PROPERTIES
OF
TSG
STRUCTURAL
FOAMS
.
32
3.1.1
WEIGHT
REDUCTION
.
33
3.1.2
SINK
MARKS
.
33
3.1.3
PARTWARPAGE
.
34
3.1.4
SHRINKAGE
BEHAVIOR
.
35
3.1.5
MECHANICAL
PROPERTIES
.
35
3.1.6
INSULATION
BEHAVIOR
AGAINST
TEMPERATURE
GRADIENTS
.
36
3.1.7
INSULATION
BEHAVIOR
AGAINST
SOUND
.
37
3.1.8
DEGASSING
.
38
3.1.9
SURFACES
.
38
3.2
MANUFACTURING
PROCESS
OF
STRUCTURAL
FOAMS
.
39
3.2.1
MASS
TRANSFER
AND
MIXING
OF
THE
BLOWING
AGENT
IN
THE
MATRIX
POLYMER
40
3.2.2
LOADING
AND
COMPOUNDING
OF
THE
SINGLE-PHASE
MIXTURE
IN
THE
PLASTICIZING
UNIT
.
42
3.2.3
FOAMING
AND
FIXING
OFTHE
COMPONENT
IN
THE
MOLD
CAVITY
.
43
3.3
CORRELATION
OF
THE
MORPHOLOGY
OF
THE
COMPONENT
STRUCTURE
WITH
THE
PROCESS
PARAMETERS
.
44
3.4
INFLUENCE
OF
PROCESS
PARAMETERS
ON
COMPONENT
PROPERTIES
.
45
3.4.1
INFLUENCE
OF
THE
MELT
TEMPERATURE
.
45
3.4.2
INFLUENCE
OF
THE
INJECTION
SPEED
.
46
3.4.3
INFLUENCE
OF
THE
MOLD
TEMPERATURE
.
47
3.4.4
INFLUENCE
OF
UNDERDOSING
IN
CASE
OF
PARTIAL
FILLING
OF
THE
CAVITY
.
48
3.5
MEASURES
TO
IMPROVE
THE
SURFACE
FINISH
.
48
3.5.1
TECHNOLOGIES
FOR
MOLD
TEMPERATURE
CONTROL
.
49
3.5.2
TOOLING
CONCEPTS
.
52
3.5.3
SURFACE
COATINGS
OF
THE
CAVITIES
.
53
3.5.4
SANDWICH
FOAM
INJECTION
MOLDING
.
54
4
DESIGN
GUIDELINES
FOR
FOAMED
COMPONENTS
.57
4.1
WEIGHT
REDUCTION
BY
FOAMING
.
57
4.2
BASIC
DESIGN
OPTIMIZATION
.
60
4.3
WALL
THICKNESS
.
61
4.4
OUTLOOK
FOR
COMPONENT
DESIGN
.
62
4.5
HINTS
FOR
THE
MOLD
DESIGN
.
67
4.5.1
VENTING
RECOMMENDATIONS
.
67
4.5.2
DESIGN
OF
SPRUE
ROD
AND
MANIFOLD
.
68
4.5.3
HOT
RUNNER
SYSTEMS
.
70
4.5.4
MOLD
TEMPERATURE
CONTROL
.
71
4.6
FILLING
ANALYSIS
.
71
4.7
DESIGN
GUIDELINES
FOR
FOAM
INJECTION
MOLDING
.
72
4.7.1
THREE-PHASE
MODEL
IN
THE
PRACTICAL
IMPLEMENTATION
OF
DESIGN
FOR
TSG
COMPONENTS
.
77
4.7.2
"
DESIGN
FOR
FUNCTION
"
-
A
PLEA
.
81
5
PROCESS
SIMULATION
.83
5.1
SOFTWARE
SYSTEMS
.
83
5.2
SIMULATION
OF
VISCOSITY
REDUCTION
/
CELL
NUCLEATION
AND
CELL
GROWTH
.
84
5.2.1
VISCOSITY
REDUCTION
.
84
5.2.2
CELL
NUCLEATION
AND
CELL
GROWTH
.
86
5.3
MESHING/MODEL
LAYOUT
.
93
5.4
DEFINE
PROCESS
PARAMETERS
FOR
SIMULATION
.
96
5.5
RESULTS
AND
INTERPRETATION
.
99
6
POLYMERS
FOR
FOAM
INJECTION
MOLDING
.
111
6.1
INTRODUCTION
.
111
6.2
TESTSPECIMEN
.
112
6.3
INFLUENCE
OF
THE
INTEGRAL
FOAM
STRUCTURE
ON
THE
CHARACTERISTIC
VALUES
.
113
6.4
SPECIFIC
MODIFICATION
OF
THE
PROPERTIES
OF
THE
FOAM
POLYMERS
.
116
6.5
POLYMERS
.
117
6.6
POLYPROPYLENE
(PP)
.
120
6.7
POLYAMIDES
(PA)
.
120
6.8
POLYOXYMETHYLENE
(POM)
.
120
6.9
POLYCARBONATE
(PC)
.
121
6.10
NUCLEATING
AGENTS
.
121
6.10.1
ORGANIC
FILLERS
.
122
6.10.2
INORGANIC
FILLERS
.
122
6.10.3
FIBERS
.
122
7
ENGINEERING
FUNDAMENTALS
OF
THE
FOAM
INJECTION
MOLDING
MACHINE
.
123
7.1
INTRODUCTION
.
123
7.2
CLAMPINGUNIT
.
124
7.3
INJECTION
AND
PLASTICIZING
UNIT
.
127
7.4
SPECIAL
EQUIPMENT
.
134
7.5
GAS
DOSING
STATION
.
137
7.6
THE
IDEAL
FOAM
INJECTION
MOLDING
MACHINE
.
139
8
MOLD
DESIGN
FOR
FOAM
INJECTION
MOLDING
.
141
8.1
TOOLING
BASICS
.
141
8.1.1
GATING
.
141
8.1.1.1
PROCESS
ANALYSIS
AT
THE
GATING
AREA
.
142
8.1.1.2
PROCESS
ANALYSIS
BEHIND
THE
GATING
AREA
.
143
8.1.2
FILLING
PROCESS
.
143
8.1.3
VENTING
.
144
8.1.4
MOLD
TEMPERATURE
CONTROL
.
144
8.1.5
EJECTION
.
146
8.1.6
MONITORING
.
146
8.1.7
MOLD
SURFACE
AND
COATING
.
146
8.1.8
MOLD
AND
INFLUENCE
OF
THE
MELT
.
147
8.2
TSG
PROCESSES
-
APPLICATION
AND
MOLD
DESIGN
.
147
8.2.1
LOW-PRESSURE
TSG
.
148
8.2.2
HIGH-PRESSURE
TSG
WITH
OPENING
STROKE
.
148
8.2.3
APPLICATION
EXAMPLE
1:
SOFT-TOUCH
SURFACES
WITH
HIGH-PRESSURE
TSG
.
150
8.2.4
APPLICATION
EXAMPLE
2:
HIGH-PRESSURE
TSG
FOR
FLAT
VISIBLE
COMPONENTS
.
153
8.2.5
APPLICATION
EXAMPLE
3:
LOW-PRESSURE
TSG
.
154
9
APPLICATION
EXAMPLES
FROM
THE
AUTOMOTIVE
SECTOR
.
155
9.1
INTRODUCTION
.
155
9.2
LOCK
HOUSING
.
158
9.3
DOOR
SILL
.
160
9.4
HEADLIGHT
HOUSING
.
161
9.5
REAR
SPOILER
LOWER
SHELL
.
162
9.6
EXTERIOR
MIRROR
HOLDER
.
163
9.7
HANDLE
TRIM
IML
.
164
9.8
INSTRUMENT
PANEL
CARRIER
.
166
9.9
DOOR
TRIM
PANEL
AND
MAP
CASE
.
170
9.10
HANDLE
LEVER
FOR
STEERING
COLUMN
ADJUSTMENT
.
171
9.11
STOPDAMPER
.
174
10
APPLICATION
EXAMPLES
FROM
THE
FIELD
OF
ELECTRONIC
COMPONENTS
.
177
11
APPLICATION
EXAMPLES
FROM
THE
HOUSEHOLD
SECTOR
.
183
11.1
ECONOMIC
CONSIDERATION
OF
FOAMED
THERMOPLASTIC
COMPONENTS
.
183
11.2
FLOOR GROUP
WHITE
GOODS
.
187
11.3
BASE
PLATE
FOR
POWER
TOOLS
.
189
11.4
IRRIGATION
VALVE
.
190
11.5
RUNNING
SHOE
SOLE
.
191
12
APPLICATIONS
EXAMPLES
FROM
THE
PACKAGING
SECTOR
.
193
12.1
MARGARINETUB
.
195
12.2
200
ML
YOGURT
CUP
AND
900
ML
CUP
.
197
12.3
RECOMMENDATIONS
FOR
THE
USE
OF
FOAMING
PROCESSES
IN
THIN-WALL
PACKAGING
.
199
12.4
PALLETS
.
200
13
APPLICATION
EXAMPLES
FROM
THE
FIELD
OF
MEDICAL
TECHNOLOGY
.
205
14
OUTLOOK
.209
INDEX
.
211 |
| any_adam_object | 1 |
| author | Traut, Hartmut Wobbe, Hans |
| author_GND | (DE-588)1277962596 (DE-588)1082149675 |
| author_facet | Traut, Hartmut Wobbe, Hans |
| author_role | aut aut |
| author_sort | Traut, Hartmut |
| author_variant | h t ht h w hw |
| building | Verbundindex |
| bvnumber | BV049689645 |
| classification_rvk | ZM 8160 |
| classification_tum | CIT 735 |
| ctrlnum | (OCoLC)1412038811 (DE-599)DNB1311592059 |
| discipline | Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| id | DE-604.BV049689645 |
| illustrated | Illustrated |
| indexdate | 2024-11-29T11:01:54Z |
| institution | BVB |
| institution_GND | (DE-588)1064064051 |
| isbn | 9781569909416 1569909415 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-035032271 |
| oclc_num | 1412038811 |
| open_access_boolean | |
| owner | DE-210 DE-12 DE-91 DE-BY-TUM DE-706 DE-703 |
| owner_facet | DE-210 DE-12 DE-91 DE-BY-TUM DE-706 DE-703 |
| physical | XX, 215 Seiten Illustrationen, Diagramme 25 cm |
| publishDate | 2024 |
| publishDateSearch | 2024 |
| publishDateSort | 2024 |
| publisher | Hanser |
| record_format | marc |
| spelling | Traut, Hartmut Verfasser (DE-588)1277962596 aut Physikalischer Schaumspritzguss Physical foam injection molding fundamentals for industrial lightweight design Hartmut Traut, Hans Wobbe ; with contributions from Roger Kaufmann, Arno Rogalla, Philipp Hammer, Harald Heitkamp, Uwe Kolshorn, Sebastian Pirl, Patrick Stolz München Hanser [2024] © 2024 XX, 215 Seiten Illustrationen, Diagramme 25 cm txt rdacontent n rdamedia nc rdacarrier Kunststoff (DE-588)4033676-1 gnd rswk-swf Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd rswk-swf Spritzgießen (DE-588)4056561-0 gnd rswk-swf Kunststoffkonstruktion (DE-588)4166061-4 gnd rswk-swf Treibmittel (DE-588)4529421-5 gnd rswk-swf Schaumkunststoff (DE-588)4270802-3 gnd rswk-swf Leichtbau (DE-588)4035165-8 gnd rswk-swf Kunststoffbauteil (DE-588)4033681-5 gnd rswk-swf Montagegerechte Konstruktion (DE-588)4120759-2 gnd rswk-swf Herstellung (DE-588)4159653-5 gnd rswk-swf blowing agents foaming lightweight plastic manufacturing physical foaming plastic part design plastics plastics engineering plastics technology FBKTSHAU: Schaumstoffe FBKTSPRI: Spritzgießen PLAS2024 Kunststoff (DE-588)4033676-1 s Treibmittel (DE-588)4529421-5 s Spritzgießen (DE-588)4056561-0 s Schaumkunststoff (DE-588)4270802-3 s Herstellung (DE-588)4159653-5 s Leichtbau (DE-588)4035165-8 s DE-604 Kunststoffbauteil (DE-588)4033681-5 s Kunststoffkonstruktion (DE-588)4166061-4 s Werkstoffgerechtes Konstruieren (DE-588)4233887-6 s Montagegerechte Konstruktion (DE-588)4120759-2 s Wobbe, Hans Verfasser (DE-588)1082149675 aut Hanser Publications (DE-588)1064064051 pbl Parallele Sprachausgabe deutsch 978-3-446-45406-4 Erscheint auch als Online-Ausgabe, EPUB 978-1-56990-383-4 Erscheint auch als Online-Ausgabe 978-1-56990-283-7 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=035032271&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p vlb 20231129 DE-101 https://d-nb.info/provenance/plan#vlb |
| spellingShingle | Traut, Hartmut Wobbe, Hans Physical foam injection molding fundamentals for industrial lightweight design Kunststoff (DE-588)4033676-1 gnd Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd Spritzgießen (DE-588)4056561-0 gnd Kunststoffkonstruktion (DE-588)4166061-4 gnd Treibmittel (DE-588)4529421-5 gnd Schaumkunststoff (DE-588)4270802-3 gnd Leichtbau (DE-588)4035165-8 gnd Kunststoffbauteil (DE-588)4033681-5 gnd Montagegerechte Konstruktion (DE-588)4120759-2 gnd Herstellung (DE-588)4159653-5 gnd |
| subject_GND | (DE-588)4033676-1 (DE-588)4233887-6 (DE-588)4056561-0 (DE-588)4166061-4 (DE-588)4529421-5 (DE-588)4270802-3 (DE-588)4035165-8 (DE-588)4033681-5 (DE-588)4120759-2 (DE-588)4159653-5 |
| title | Physical foam injection molding fundamentals for industrial lightweight design |
| title_alt | Physikalischer Schaumspritzguss |
| title_auth | Physical foam injection molding fundamentals for industrial lightweight design |
| title_exact_search | Physical foam injection molding fundamentals for industrial lightweight design |
| title_full | Physical foam injection molding fundamentals for industrial lightweight design Hartmut Traut, Hans Wobbe ; with contributions from Roger Kaufmann, Arno Rogalla, Philipp Hammer, Harald Heitkamp, Uwe Kolshorn, Sebastian Pirl, Patrick Stolz |
| title_fullStr | Physical foam injection molding fundamentals for industrial lightweight design Hartmut Traut, Hans Wobbe ; with contributions from Roger Kaufmann, Arno Rogalla, Philipp Hammer, Harald Heitkamp, Uwe Kolshorn, Sebastian Pirl, Patrick Stolz |
| title_full_unstemmed | Physical foam injection molding fundamentals for industrial lightweight design Hartmut Traut, Hans Wobbe ; with contributions from Roger Kaufmann, Arno Rogalla, Philipp Hammer, Harald Heitkamp, Uwe Kolshorn, Sebastian Pirl, Patrick Stolz |
| title_short | Physical foam injection molding |
| title_sort | physical foam injection molding fundamentals for industrial lightweight design |
| title_sub | fundamentals for industrial lightweight design |
| topic | Kunststoff (DE-588)4033676-1 gnd Werkstoffgerechtes Konstruieren (DE-588)4233887-6 gnd Spritzgießen (DE-588)4056561-0 gnd Kunststoffkonstruktion (DE-588)4166061-4 gnd Treibmittel (DE-588)4529421-5 gnd Schaumkunststoff (DE-588)4270802-3 gnd Leichtbau (DE-588)4035165-8 gnd Kunststoffbauteil (DE-588)4033681-5 gnd Montagegerechte Konstruktion (DE-588)4120759-2 gnd Herstellung (DE-588)4159653-5 gnd |
| topic_facet | Kunststoff Werkstoffgerechtes Konstruieren Spritzgießen Kunststoffkonstruktion Treibmittel Schaumkunststoff Leichtbau Kunststoffbauteil Montagegerechte Konstruktion Herstellung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=035032271&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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