Design reliability: fundamentals and applications
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| 245 | 1 | 0 | |a Design reliability |b fundamentals and applications |c B. S. Dhillon |
| 250 | |a First issued in paperback | ||
| 264 | 1 | |a Boca Raton |b CRC Press, Taylor & Francis Group |c 2021 | |
| 300 | |a 369 Seiten |b Illustrationen, Diagramme | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 4 | |a Engineering design | |
| 650 | 4 | |a Reliability (Engineering) | |
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| adam_text | DESIGN
RELIABILITY
Eündamentalg ind Applications
B S Dhillon
Department of Mechanical Engineering
University of Ottawa
Ottawa, Ontario, Canada
CRC Press
Taylor amp; Francis Group
Boca Raton London New York
CRC Press is an imprint of the
Taylor amp; Francis Group, an informa business
Table of Contents
CHAPTER |: Introduction
1 1 Reliability History 1
1 2 Need of Reliability in Product Design unsssassnensuennonnenenensnsosonnnsansnrnenennene 1
1 3 Reliability in the Product Design Process ussesssossoonenenentssenensnsaneneasanananene 2
1 4 Reliability Specialized and Application Areas nessesessnsssosnauensnsnenensernsenenen 2
1 5 Terms and Definitions 3
1 6 — Reliability Information Sources 4
1 7 Military and Other Reliability Documents uesseesnsentonsansenensonnseunesenenaosnenener 6
1 8 Problems 7
1 9 References 8
CHAPTER 2: Design Reliability Mathematics
2 1 Introduction 11
2 2 Boolean Algebra Laws “ Ll
2 3 Probability Properties 13
2 4 Useful Definitions 14
241 Definition of Probability 14
242 Cumulative Distribution Function ssssseneneensnnnansaenennennerennenne 14
243 Probability Density Function
244 — Reliability Function
245 Hazard Rate Function
246 Laplace Transform Definition usesssenennenensnosssennsastaroennennunssenennnen
247 Laplace Transform: Final-Value Theorem
248 Expected Value
25 Probability Distributions
251 Binomial Distribution
252 Poisson Distribution
253 Exponential Distribution
254 — Rayleigh Distribution
255 Weibull Distribution
256 General Distribution
257 Normal Distribution
2 6 Hazard Rate Models
261 Exponential Distribution
262 Rayleigh Distribution
263 Weibull Distribution
264 General Distribution
265 Normal Distribution
2 7 Partial Fraction Method and Equation Roots - ssssssssscscsssessssrssseseseesesses 23
271 Partial Fraction Method 23
272 Equation Roots 25
2 8 Differential Equations 27
29 Problems 28
2 10 References 29
CHAPTER 3: Engineering Design and Reliability Management
3 1 Introduction 31
3 2 Engineering Design 32
321 Design Failures and Their Common Reasons «unserer 32
3 22 The Design Process and Functions -
3 23 The Design Team and Member Responsibilities numee 34
3 24 Design Reviews 34
325 Design Engineer and Design Review Board Chairman 36
3 26 _Designing for Reliability and Design Reliability Check List
Items 36
327 Design Liability 38
3 3 Reliability Management 38
331 General Management Reliability Program Related
Responsibilities and Guiding Force Associated Facts for an
Effective Reliability Programm -ssssssssssssssrssssesesenesssceseesncsenaerss 38
332 Military Specification Guidelines for Developing Reliability
Programs and a Procedure to Establish Reliability Goals 39
333 Reliability and Maintainability Management Tasks in the
Product Life Cycle 40
334 Documents and Tools for Reliability Management 42
335 Reliability Auditing and Pitfalls in Reliability Program
Management 43
336 Reliability and Maintainability Engineering Departments
and Their Responsibilities -csssssscsecsessecsessscnsesssnssesseceesanents 44
337 Reliability Manpower 45
3 4 Problems 47
3 5 References 48
CHAPTER 4: Failure Data Collection and Analysis
4,1 Introduction 51
4 2 Failure Data Uses St
4 3 Failure Data Collection Soruces in Equipment Life Cycle and Quality
Control Data 52
4 4 Failure Reporting and Documentation System Design Guidelines and
Failure Data Collection Forms 52
45 External Failure Data Sources 53
4 6 — Failure Data For Selective Items and Tasks ssssssssesssssnsccnssessecoscseesnseses 55
4 7 Hazard Plotting Method 55
471 Hazard Plotting Mathematical Theory : sscsssssssscssssscceseeneoees 56
48 _ Underlying Distribution Determination Tests sssersensnorusesesruennen
481 Bartlett Test
48 2 General Exponential Test 000 scssssssssssessenseeesssreteseee
4 83 Kolmogorov-Smirnov Test
49 Maximum Likelihood Estimation Method
491 Exponential Distribution
492| Normal Distribution
49 3 Weibull Distribution
4 10 Problems
4 11 Reference:
CHAPTER 5: Basic Reliability Evaluation and Allocation
Techniques
5 1 Introduction
5 2 Bathtub Hazard Rate Curve
53 _ General Reliability Analysis Related Formutas :secseses
531 Failure Density Function
5 32 Hazard Rate Function
533 General Reliability Function esesesosnessssseosensorenenonsannen
534 Mean Time to Failure
54 Reliability Networks
541 Series Network
542 Parallel Network
543 r-out-of-n Network
544 Standby Redundancy
545 Bridge Network
5 5 Reliability Evaluation Methods
551 Network Reduction Approach
552 Decomposition Approach messsaensnenersenssnsnnnsensenseresunnen
553_ Delta-Star Method
5 54 Parts Count Method
555 Markov Method
5 6 Reliability Allocation
561 Hybrid Method
5 62 Failure Rate Allocation Method sssessrsseesessecesesees
5 7 Problems
5 8 References
CHAPTER 6: Failure Modes and Effect Analysis
6 1 Introduction
6 2 Terms and Definitions
6 3 Types of FMEA and Their Associated Benefits -sscseseesers
631 Design-Level FMEA
632 System-Level FMEA
633 Process-Level FMEA
6 4 Steps for Performing FMEA 117
641 Define System and Its Associated Requirements ssssssseesee 118
64 2 Establish Ground Rules 118
643 Describe the System and Its Associated Functional Blocks 119
644 Identify Failure Modes and Their Associated Effects se
645 Prepare Critical Items List c csssssssscsssesssscesescessssesseseeaneersesseres
646 Document the Analysis
6 5 — Criticality Assessment
651| RPN Technique
652 Military Standard Techmique -sssscsscssscctecnseseeenesensenessonsnnensese
6 6 FMECA Information Needs, Data Sources, and Users c scssssssssssesesees
6 7 FMEA Implementation Related Factors and General Guidelines 127
6 8 Advantages of FMEA 128
6 9 Problems 128
6 10 References 128
CHAPTER 7: Fault Tree Analysis
Tl Introduction 131
7 2 FTA Purposes and Prerequisites 131
7 3, Fault Tree Symbols 132
7 4 Fundamental Approach to FTA 133
75 Boolean Algebra Rules 133
7 6 Analytical Developments of Basic Gates, Repeated Fault Events, and
Minimal Cut Sets 135
761 Repeated Fault Events 136
762 Algorithm for Obtaining Minimal Cut Sets s -sscssscsereeeetee 138
7 7 Probability Evaluation of Fault Trees with Repairable and
Nonrepairable Components 140
771 Probability Evaluation of Fault Trees with Non-Repairable
Components 142
772 Probability Evaluation of Fault Trees with Repairable
Components 143
7 8 Fault Tree Duality and FTA Approach Benefits and Drawbacks +- 146
79 Problems 147
7 10 References 148
CHAPTER 8: Common Cause Failures and Three State Devices
8 1 Introduction
8 2 Common Cause Failures
821 Block Diagram Method
822 Fault Tree Method
823 Markov Method
8 3 Three State Devices
831 Reliability Evaluation of a Series Network ::scsssereserssseceuees
832 Reliability Evaluation of a Parallel Network
8 3 3 Reliability Optimization of a Series Network anna 173
834 Reliability Optimization of a Parallel Network c csssssscssssssese 174
8 4 Problems 175
85 References 176
CHAPTER 9: Mechanical Reliability
9 1 Introduction 179
9 2 Reasons for the Discpline of Mechanical Reliability and Mechanical
Failure Modes 179
93_ General and Gear Failure Causes 182
94 Safety Factor and Safety Margin 183
941 Safety Factor 183
942 Safety Margin 185
9 5 “Design by Reliability” Methodology and Stress-Strength Models 186
9 6 Mellin Transform Method 193
9 7 Failure Rate Models 195
971 Break System Failure Rate Model scscecssecsssscssseecsevesseceseees 195
972 Clutch System Failure Rate Model ccscssccsscssesscscsssseccesnecsscacenes 197
973 Pump Failure Rate Model „198
9 74 Filler Failure Rate Model ccssscsssessssssescssrssssecsececsessercuscenense 199
975 Compressor System Failure Rate Model t cssssecesscccssesceeceseeee 199
976 Bearing Failure Rate Model „200
9 8 Failure Data Sources for Mechanical Parts ceaesassnsmenssessurzasnnnnnnenennennernene 201
9 9 Optimum Models for Mechanical Equipment Replacement or
Maintenance 202
991 Equipment Replacement Model ssssssssscsscssssessssessesessseeseeses 202
992 Equipment Maintenance Model 203
9 10 Problems 205
9 11 References 205
CHAPTER 10: Human Reliability in Engineering Systems
10 1 Introduction 209
10 2 Terms and Definitions 209
10 3 Human Error Occurrence Examples and Studies cc sscssesssscecssesssesseeress 210
10 4 Human Error Occurrence Classification and Its Types and Causes 210
10 5 Human Performance and Stress 212
10 5 1 Stress Factors and Operator Stress Characteristics ssce-so0- 213
10 6 Human Performance Reliability in Continuous Time and Mean Time
to Human Error (MTTHE) Measute ccccsssssssssscssssossosesessessenersescnscerenes 214
10 7 Human Reliability Evaluation Methods 217
10 7 1 Probability Tree Method 218
10 7 2 Fault Tree Method 220
10 7 3 Markov Method 223
10 8 Human Reliability Markov Modeling ssssssssssssssecssssessssscsssstssneesoreoes 225
10 8 1 Reliability Analysis of a System with Human Enmor neeeee 225
10 8 2 Reliability Analysis of a Human Performing a
Time-Continuous Task Under Fluctuating Environment
10 9 Human Error Data
10 9 1 Specific Human Error Data Banks and Sources ssssssssseeseees
10 9 2 Brief Description of Selected Human Error Data Banks
10 9 3 Human Error Data for Selective Tasks sssssssssseseeenesneeneeeee
10 10 Problems
10 11 Reference
CHAPTER 11: Reliability Testing and Growth
11 1 Introduction 237
11 2 Reliability Testing 237
11 2 1 Reliability Test Classifications 0 cccccssssssssssrseseeestenterescanease 238
11 2 2 Success Testing 238
11 2 3 Confidence Interval Estimates for Mean Time Between
Failures
11 2 4 Accelerated Life Testing
11 3 Reliability Growth
11 3 1 Reliability Growth Program nnsrsonsssonunonnssnnnennesresenesnnune
11 3 2 Reliability Growth Process Evaluation Approaches
11 4 Reliability Growth Models
11 4 1 Duane Model
11 4 2 Army Material System Analysis Activity (AMSAA) Model 25!
11 5 Problems 252
11 6 References 253
CHAPTER 12: Reliability in Computer Systems
12 1 Introduction 255
12 2 Terms and Definitions 255
12 3 Hardware Reliability Vs Software Reliability c-cscsscssssesssseeonectsers 256
12 4 Computer Failure Causes 256
12 5 Software Life Cycle Phases and Associated Error Sources sccsssserssssse 258
12 6 Software Reliability Improvement Methods --rss-sec000s „259
12 6 1 Reliable Software Design Methods 259
12 6 2 Fault-Tolerant Software Design Methods s:cssssssssesesssesess 260
12 6 3 Formal Methods
12 6 4 Testing
12 7 Software Reliability Assessment Methods cssssssssssssacesecseceesresentes
12 7 1 Analytical Approache:
12 7 2 Software Metrics
12 7 3 Software Reliability Models
12 8 Fault Masking
12 8 1 Triple Modular Redundancy (TMR)
12 8 2 N-Modular Redundancy (NMR) :-ccsssesssosesesasaseseesererosseenere
12 9 Problems 280
12 10 References 281
CHAPTER 13: Robot Reliability and Safety
Introduction 285
Robot Safety 286
13 2 1 Robot Accidents 286
13 2 2 Robot Hazards and Safety Problems - unsnssseseononsnenranenensranae 287
13 2 3 Safety Considerations in Robot Life Cycle cesssszesonssansoeneenne 288
13 2 4 Robot Safeguard Approaches
Robot Reliability
Human Factor Issues in Robotic Safety
13 3 1 Causes and Classifications of Robot Failures sssssssessees 292
13 3 2 Robot Reliability Measures sss ceseeseseeeseseeees 293
13 3 3 Robot Reliability Analysis and Prediction Methods 296
13 3 4 Reliability and Availability Analyses of a Robot System
Failing with Human Error csssesssesssscssceesveesessseessanssseseeeresees 296
13 3 5 Reliability Analysis of a Repairable/Non-Repairable Robot System
Problems 306
Reference 307
CHAPTER 14: Medical Device Reliability
Introduction 309
Facts and Figures, Government Control and Liability
Medical Electronic Equipment Classification usssseenenenecerssssonensensneneunnene
Medical Device Recalls 312
Medical Device Design Quality Assurance uesssssoseneurnersoensoneenanenssnenenenene 313
14 5 1 Organizations 314
- 14 5 2 Specifications 314
14 5 3 Design Review 314
14 5 4 Reliability Assessment 315
14 5 5 Parts/Materials Quality Comtrol ssssesserstseseessersserarenernseseee 315
14 5 6 Software Quality Control unessnnonesseneneesnennsenennsunnsonennosssoreosenaennen 316
14 5 7 Design Transfer 316
14 5 8 Labeling 316
14 5 9 Certification 316
14 5 10 Test Instrumentation 317
14 5 11 Manpower 317
14,5 12 Quality Monitoring Subsequent to the Design Phase 317
Human Error Occurrence and Related Human Factors ssssssossaesssees 317
14 6 1 Control/Display Related Human Factors Guidelines 318
14 6 2 Medical Device Maintainability Related Human Factor
Problems 318
14 6 3 Human Factor Pointers for Alrcady Being Used/to be
Purchased Medical Device 319
14 6 4 Issues in Considering the Need for, and Performance of
Human Factors Analysis and Testing of Medical Devices 320
14 7 Medical Device Software 320
14 7 1 Software Testing for Improving Medical Device Safely 321
14 7 2 Cardiopicgia Delivery System Software Reliability Program
Core Elements and Software Safety Improvement with Redundancy
14 8 Sources for Adverse Medical Device Reportable Events and Failure
Investigation Documentation 323
14 9 A small Instrument Manufacturer’s Approach to Produce Reliable and
Safe Medical Devices 324
14 10 Acrospace and Medical Equipment Reliability and Reliability
Approach Comparisons 325
14 11 Guidelines for Reliability and Other Professionals Associated with
Health Care 326
14 12 Problems 327
14 13 References 327
CHAPTER 15: Design Maintainability and Reliability Centered
Maintenance
15 1 Introduction 331
15 2 Design Maintainability: Maintainability Need and Relationship
Between Reliability and Maintainability cccsccsssersennessesraneneeneaees 332
15 2 1 Maintainability and Availability Analyses During Design
and Development Phase and Maintainability Design Characteristics
15 2 2 Design Reviews 335
15 2 3 Maintainability Measures sesesseccsssesssstesseesssscsesareneneeeeneneese 336
15 2 4 Maintainability Design Guidelines and Common
Maintainability Design Errors csersssessssenesssennenscensennansees 342
15 3 Reliability Centered Maintenance 342
15 3 1 Traditional Maintenance, RCM, and Questions for Selecting
Assets for RCM 343
15 3 2 RCM Process Related Maintenance Task Classification Areas
and Steps 343
15 3 3 RCM Advantages 346
15 3 4 Reasons for the RCM Methodology Application Failures 347
15 4 Problems 348
15 5 References 348
CHAPTER 16: Total Quality Management and Risk Assessment
16 1 Introduction 351
16 2 TQM 352
16 2 1 Traditional Quality Assurance Vs TOM uenesoenssesensernusnenener 352
16 2 2 TOM Principles and Elements senmnearosesnsenenseensnosnenenssnensensnanenne 353
16 2 3 TQM Contributors 355
16 24 TQM Methods 356
16 2 5 Designing for Quality and Goals for TQM Process Success 361
16 2 6 Deming’s “Deadly Diseases” of American Management
and Common Errors During the Starting Quality Initiative
Phase 362
16 3 Risk Assessment 363
16 3 1 Risk Analysis Role and Required Expertise Areas 363
16 3 2 Risk Analysis Objectives in Hazardous System Life Cycle 363
16 3 3 Risk Analysis Process Steps sssssssssesssersrssssnerencessresressresees 364
16 3 4 Risk Analysis Techniques for Engineering Systems +-sesssssse 366
16 3 5 Advantages of Risk Analysis erressnensnersosssosensnontnnnensonunnnarasnrs 368
16 4 Problems ; 368
16 5 References 369
CHAPTER 17: Life Cycle Costing
17 1 Introduction 371
17 2 Reasons and Uses of Life Cycle Costing and Required Inputs - -- 371
17 3 Life Cycle Costing Steps and Activities ssssscerssmsssersesecarensensscsenes 372
17 4 Skill Requirements Areas of a Life Cycle Costing Analyst and
His/Her Associated Professionals 373
17 5 Life Cycle Costing Program Evaluation Areas and Life Cycle Cost
Estimate Report 374
17 6 Time Dependent Formulas for Life Cycle Cost Analysis 375
17 6 1 Single Payment Compound Amount Formula 00 375
17 6 2 Single Payment Present Value Formula 375
17 6 3 Uniform Periodic Payment Present Value Formula
17 6 4 Uniform Periodic Payment Future Amount Formula 377
17 7 Life Cycle Cost Estimation Models
17 7 1 General Life Cycle Cost Estimation Models
17 7 2 Specific Life Cycle Cost Estimation Models
17 8 Cost Estimation Models
17 8 1 Cost-Capacity Madel
17 8 2 Motor Operation Cost Estimation Model
17 8 3 Corrective Maintenance Labor Cost Estimation Model 386
17 9 Life Cycle Costing Data 387
17 9 1 Cost Data Sources 387
17 10 Life Cycle Costing Advantages and Disadvantages Resistance
Factors and Associated Important POInts , sesssssssasseecnserscsersessenssenteetsecses 388
17 11 Problems 388
17 12 References 389
Index 393
|
| adam_txt |
DESIGN
RELIABILITY
Eündamentalg ind Applications
B S Dhillon
Department of Mechanical Engineering
University of Ottawa
Ottawa, Ontario, Canada
CRC Press
Taylor amp; Francis Group
Boca Raton London New York
CRC Press is an imprint of the
Taylor amp; Francis Group, an informa business
Table of Contents
CHAPTER |: Introduction
1 1 Reliability History 1
1 2 Need of Reliability in Product Design unsssassnensuennonnenenensnsosonnnsansnrnenennene 1
1 3 Reliability in the Product Design Process ussesssossoonenenentssenensnsaneneasanananene 2
1 4 Reliability Specialized and Application Areas nessesessnsssosnauensnsnenensernsenenen 2
1 5 Terms and Definitions 3
1 6 — Reliability Information Sources 4
1 7 Military and Other Reliability Documents uesseesnsentonsansenensonnseunesenenaosnenener 6
1 8 Problems 7
1 9 References 8
CHAPTER 2: Design Reliability Mathematics
2 1 Introduction 11
2 2 Boolean Algebra Laws “ Ll
2 3 Probability Properties 13
2 4 Useful Definitions 14
241 Definition of Probability 14
242 Cumulative Distribution Function ssssseneneensnnnansaenennennerennenne 14
243 Probability Density Function
244 — Reliability Function
245 Hazard Rate Function
246 Laplace Transform Definition usesssenennenensnosssennsastaroennennunssenennnen
247 Laplace Transform: Final-Value Theorem
248 Expected Value
25 Probability Distributions
251 Binomial Distribution
252 Poisson Distribution
253 Exponential Distribution
254 — Rayleigh Distribution
255 Weibull Distribution
256 General Distribution
257 Normal Distribution
2 6 Hazard Rate Models
261 Exponential Distribution
262 Rayleigh Distribution
263 Weibull Distribution
264 General Distribution
265 Normal Distribution
2 7 Partial Fraction Method and Equation Roots - ssssssssscscsssessssrssseseseesesses 23
271 Partial Fraction Method 23
272 Equation Roots 25
2 8 Differential Equations 27
29 Problems 28
2 10 References 29
CHAPTER 3: Engineering Design and Reliability Management
3 1 Introduction 31
3 2 Engineering Design 32
321 Design Failures and Their Common Reasons «unserer 32
3 22 The Design Process and Functions -
3 23 The Design Team and Member Responsibilities numee 34
3 24 Design Reviews 34
325 Design Engineer and Design Review Board Chairman 36
3 26 _Designing for Reliability and Design Reliability Check List
Items 36
327 Design Liability 38
3 3 Reliability Management 38
331 General Management Reliability Program Related
Responsibilities and Guiding Force Associated Facts for an
Effective Reliability Programm -ssssssssssssssrssssesesenesssceseesncsenaerss 38
332 Military Specification Guidelines for Developing Reliability
Programs and a Procedure to Establish Reliability Goals 39
333 Reliability and Maintainability Management Tasks in the
Product Life Cycle 40
334 Documents and Tools for Reliability Management 42
335 Reliability Auditing and Pitfalls in Reliability Program
Management 43
336 Reliability and Maintainability Engineering Departments
and Their Responsibilities -csssssscsecsessecsessscnsesssnssesseceesanents 44
337 Reliability Manpower 45
3 4 Problems 47
3 5 References 48
CHAPTER 4: Failure Data Collection and Analysis
4,1 Introduction 51
4 2 Failure Data Uses St
4 3 Failure Data Collection Soruces in Equipment Life Cycle and Quality
Control Data 52
4 4 Failure Reporting and Documentation System Design Guidelines and
Failure Data Collection Forms 52
45 External Failure Data Sources 53
4 6 — Failure Data For Selective Items and Tasks ssssssssesssssnsccnssessecoscseesnseses 55
4 7 Hazard Plotting Method 55
471 Hazard Plotting Mathematical Theory : sscsssssssscssssscceseeneoees 56
48 _ Underlying Distribution Determination Tests sssersensnorusesesruennen
481 Bartlett Test
48 2 General Exponential Test 000 scssssssssssessenseeesssreteseee
4 83 Kolmogorov-Smirnov Test
49 Maximum Likelihood Estimation Method
491 Exponential Distribution
492| Normal Distribution
49 3 Weibull Distribution
4 10 Problems
4 11 Reference:
CHAPTER 5: Basic Reliability Evaluation and Allocation
Techniques
5 1 Introduction
5 2 Bathtub Hazard Rate Curve
53 _ General Reliability Analysis Related Formutas :secseses
531 Failure Density Function
5 32 Hazard Rate Function
533 General Reliability Function esesesosnessssseosensorenenonsannen
534 Mean Time to Failure
54 Reliability Networks
541 Series Network
542 Parallel Network
543 r-out-of-n Network
544 Standby Redundancy
545 Bridge Network
5 5 Reliability Evaluation Methods
551 Network Reduction Approach
552 Decomposition Approach messsaensnenersenssnsnnnsensenseresunnen
553_ Delta-Star Method
5 54 Parts Count Method
555 Markov Method
5 6 Reliability Allocation
561 Hybrid Method
5 62 Failure Rate Allocation Method sssessrsseesessecesesees
5 7 Problems
5 8 References
CHAPTER 6: Failure Modes and Effect Analysis
6 1 Introduction
6 2 Terms and Definitions
6 3 Types of FMEA and Their Associated Benefits -sscseseesers
631 Design-Level FMEA
632 System-Level FMEA
633 Process-Level FMEA
6 4 Steps for Performing FMEA 117
641 Define System and Its Associated Requirements ssssssseesee 118
64 2 Establish Ground Rules 118
643 Describe the System and Its Associated Functional Blocks 119
644 Identify Failure Modes and Their Associated Effects se
645 Prepare Critical Items List c csssssssscsssesssscesescessssesseseeaneersesseres
646 Document the Analysis
6 5 — Criticality Assessment
651| RPN Technique
652 Military Standard Techmique -sssscsscssscctecnseseeenesensenessonsnnensese
6 6 FMECA Information Needs, Data Sources, and Users c scssssssssssesesees
6 7 FMEA Implementation Related Factors and General Guidelines 127
6 8 Advantages of FMEA 128
6 9 Problems 128
6 10 References 128
CHAPTER 7: Fault Tree Analysis
Tl Introduction 131
7 2 FTA Purposes and Prerequisites 131
7 3, Fault Tree Symbols 132
7 4 Fundamental Approach to FTA 133
75 Boolean Algebra Rules 133
7 6 Analytical Developments of Basic Gates, Repeated Fault Events, and
Minimal Cut Sets 135
761 Repeated Fault Events 136
762 Algorithm for Obtaining Minimal Cut Sets s -sscssscsereeeetee 138
7 7 Probability Evaluation of Fault Trees with Repairable and
Nonrepairable Components 140
771 Probability Evaluation of Fault Trees with Non-Repairable
Components 142
772 Probability Evaluation of Fault Trees with Repairable
Components 143
7 8 Fault Tree Duality and FTA Approach Benefits and Drawbacks +- 146
79 Problems 147
7 10 References 148
CHAPTER 8: Common Cause Failures and Three State Devices
8 1 Introduction
8 2 Common Cause Failures
821 Block Diagram Method
822 Fault Tree Method
823 Markov Method
8 3 Three State Devices
831 Reliability Evaluation of a Series Network ::scsssereserssseceuees
832 Reliability Evaluation of a Parallel Network
8 3 3 Reliability Optimization of a Series Network anna 173
834 Reliability Optimization of a Parallel Network c csssssscssssssese 174
8 4 Problems 175
85 References 176
CHAPTER 9: Mechanical Reliability
9 1 Introduction 179
9 2 Reasons for the Discpline of Mechanical Reliability and Mechanical
Failure Modes 179
93_ General and Gear Failure Causes 182
94 Safety Factor and Safety Margin 183
941 Safety Factor 183
942 Safety Margin 185
9 5 “Design by Reliability” Methodology and Stress-Strength Models 186
9 6 Mellin Transform Method 193
9 7 Failure Rate Models 195
971 Break System Failure Rate Model scscecssecsssscssseecsevesseceseees 195
972 Clutch System Failure Rate Model ccscssccsscssesscscsssseccesnecsscacenes 197
973 Pump Failure Rate Model „198
9 74 Filler Failure Rate Model ccssscsssessssssescssrssssecsececsessercuscenense 199
975 Compressor System Failure Rate Model t cssssecesscccssesceeceseeee 199
976 Bearing Failure Rate Model „200
9 8 Failure Data Sources for Mechanical Parts ceaesassnsmenssessurzasnnnnnnenennennernene 201
9 9 Optimum Models for Mechanical Equipment Replacement or
Maintenance 202
991 Equipment Replacement Model ssssssssscsscssssessssessesessseeseeses 202
992 Equipment Maintenance Model 203
9 10 Problems 205
9 11 References 205
CHAPTER 10: Human Reliability in Engineering Systems
10 1 Introduction 209
10 2 Terms and Definitions 209
10 3 Human Error Occurrence Examples and Studies cc sscssesssscecssesssesseeress 210
10 4 Human Error Occurrence Classification and Its Types and Causes 210
10 5 Human Performance and Stress 212
10 5 1 Stress Factors and Operator Stress Characteristics ssce-so0- 213
10 6 Human Performance Reliability in Continuous Time and Mean Time
to Human Error (MTTHE) Measute ccccsssssssssscssssossosesessessenersescnscerenes 214
10 7 Human Reliability Evaluation Methods 217
10 7 1 Probability Tree Method 218
10 7 2 Fault Tree Method 220
10 7 3 Markov Method 223
10 8 Human Reliability Markov Modeling ssssssssssssssecssssessssscsssstssneesoreoes 225
10 8 1 Reliability Analysis of a System with Human Enmor neeeee 225
10 8 2 Reliability Analysis of a Human Performing a
Time-Continuous Task Under Fluctuating Environment
10 9 Human Error Data
10 9 1 Specific Human Error Data Banks and Sources ssssssssseeseees
10 9 2 Brief Description of Selected Human Error Data Banks
10 9 3 Human Error Data for Selective Tasks sssssssssseseeenesneeneeeee
10 10 Problems
10 11 Reference
CHAPTER 11: Reliability Testing and Growth
11 1 Introduction 237
11 2 Reliability Testing 237
11 2 1 Reliability Test Classifications 0 cccccssssssssssrseseeestenterescanease 238
11 2 2 Success Testing 238
11 2 3 Confidence Interval Estimates for Mean Time Between
Failures
11 2 4 Accelerated Life Testing
11 3 Reliability Growth
11 3 1 Reliability Growth Program nnsrsonsssonunonnssnnnennesresenesnnune
11 3 2 Reliability Growth Process Evaluation Approaches
11 4 Reliability Growth Models
11 4 1 Duane Model
11 4 2 Army Material System Analysis Activity (AMSAA) Model 25!
11 5 Problems 252
11 6 References 253
CHAPTER 12: Reliability in Computer Systems
12 1 Introduction 255
12 2 Terms and Definitions 255
12 3 Hardware Reliability Vs Software Reliability c-cscsscssssesssseeonectsers 256
12 4 Computer Failure Causes 256
12 5 Software Life Cycle Phases and Associated Error Sources sccsssserssssse 258
12 6 Software Reliability Improvement Methods --rss-sec000s „259
12 6 1 Reliable Software Design Methods 259
12 6 2 Fault-Tolerant Software Design Methods s:cssssssssesesssesess 260
12 6 3 Formal Methods
12 6 4 Testing
12 7 Software Reliability Assessment Methods cssssssssssssacesecseceesresentes
12 7 1 Analytical Approache:
12 7 2 Software Metrics
12 7 3 Software Reliability Models
12 8 Fault Masking
12 8 1 Triple Modular Redundancy (TMR)
12 8 2 N-Modular Redundancy (NMR) :-ccsssesssosesesasaseseesererosseenere
12 9 Problems 280
12 10 References 281
CHAPTER 13: Robot Reliability and Safety
Introduction 285
Robot Safety 286
13 2 1 Robot Accidents 286
13 2 2 Robot Hazards and Safety Problems - unsnssseseononsnenranenensranae 287
13 2 3 Safety Considerations in Robot Life Cycle cesssszesonssansoeneenne 288
13 2 4 Robot Safeguard Approaches
Robot Reliability
Human Factor Issues in Robotic Safety
13 3 1 Causes and Classifications of Robot Failures sssssssessees 292
13 3 2 Robot Reliability Measures sss ceseeseseeeseseeees 293
13 3 3 Robot Reliability Analysis and Prediction Methods 296
13 3 4 Reliability and Availability Analyses of a Robot System
Failing with Human Error csssesssesssscssceesveesessseessanssseseeeresees 296
13 3 5 Reliability Analysis of a Repairable/Non-Repairable Robot System
Problems 306
Reference 307
CHAPTER 14: Medical Device Reliability
Introduction 309
Facts and Figures, Government Control and Liability
Medical Electronic Equipment Classification usssseenenenecerssssonensensneneunnene
Medical Device Recalls 312
Medical Device Design Quality Assurance uesssssoseneurnersoensoneenanenssnenenenene 313
14 5 1 Organizations 314
- 14 5 2 Specifications 314
14 5 3 Design Review 314
14 5 4 Reliability Assessment 315
14 5 5 Parts/Materials Quality Comtrol ssssesserstseseessersserarenernseseee 315
14 5 6 Software Quality Control unessnnonesseneneesnennsenennsunnsonennosssoreosenaennen 316
14 5 7 Design Transfer 316
14 5 8 Labeling 316
14 5 9 Certification 316
14 5 10 Test Instrumentation 317
14 5 11 Manpower 317
14,5 12 Quality Monitoring Subsequent to the Design Phase 317
Human Error Occurrence and Related Human Factors ssssssossaesssees 317
14 6 1 Control/Display Related Human Factors Guidelines 318
14 6 2 Medical Device Maintainability Related Human Factor
Problems 318
14 6 3 Human Factor Pointers for Alrcady Being Used/to be
Purchased Medical Device 319
14 6 4 Issues in Considering the Need for, and Performance of
Human Factors Analysis and Testing of Medical Devices 320
14 7 Medical Device Software 320
14 7 1 Software Testing for Improving Medical Device Safely 321
14 7 2 Cardiopicgia Delivery System Software Reliability Program
Core Elements and Software Safety Improvement with Redundancy
14 8 Sources for Adverse Medical Device Reportable Events and Failure
Investigation Documentation 323
14 9 A small Instrument Manufacturer’s Approach to Produce Reliable and
Safe Medical Devices 324
14 10 Acrospace and Medical Equipment Reliability and Reliability
Approach Comparisons 325
14 11 Guidelines for Reliability and Other Professionals Associated with
Health Care 326
14 12 Problems 327
14 13 References 327
CHAPTER 15: Design Maintainability and Reliability Centered
Maintenance
15 1 Introduction 331
15 2 Design Maintainability: Maintainability Need and Relationship
Between Reliability and Maintainability cccsccsssersennessesraneneeneaees 332
15 2 1 Maintainability and Availability Analyses During Design
and Development Phase and Maintainability Design Characteristics
15 2 2 Design Reviews 335
15 2 3 Maintainability Measures sesesseccsssesssstesseesssscsesareneneeeeneneese 336
15 2 4 Maintainability Design Guidelines and Common
Maintainability Design Errors csersssessssenesssennenscensennansees 342
15 3 Reliability Centered Maintenance 342
15 3 1 Traditional Maintenance, RCM, and Questions for Selecting
Assets for RCM 343
15 3 2 RCM Process Related Maintenance Task Classification Areas
and Steps 343
15 3 3 RCM Advantages 346
15 3 4 Reasons for the RCM Methodology Application Failures 347
15 4 Problems 348
15 5 References 348
CHAPTER 16: Total Quality Management and Risk Assessment
16 1 Introduction 351
16 2 TQM 352
16 2 1 Traditional Quality Assurance Vs TOM uenesoenssesensernusnenener 352
16 2 2 TOM Principles and Elements senmnearosesnsenenseensnosnenenssnensensnanenne 353
16 2 3 TQM Contributors 355
16 24 TQM Methods 356
16 2 5 Designing for Quality and Goals for TQM Process Success 361
16 2 6 Deming’s “Deadly Diseases” of American Management
and Common Errors During the Starting Quality Initiative
Phase 362
16 3 Risk Assessment 363
16 3 1 Risk Analysis Role and Required Expertise Areas 363
16 3 2 Risk Analysis Objectives in Hazardous System Life Cycle 363
16 3 3 Risk Analysis Process Steps sssssssssesssersrssssnerencessresressresees 364
16 3 4 Risk Analysis Techniques for Engineering Systems +-sesssssse 366
16 3 5 Advantages of Risk Analysis erressnensnersosssosensnontnnnensonunnnarasnrs 368
16 4 Problems ; 368
16 5 References 369
CHAPTER 17: Life Cycle Costing
17 1 Introduction 371
17 2 Reasons and Uses of Life Cycle Costing and Required Inputs - -- 371
17 3 Life Cycle Costing Steps and Activities ssssscerssmsssersesecarensensscsenes 372
17 4 Skill Requirements Areas of a Life Cycle Costing Analyst and
His/Her Associated Professionals 373
17 5 Life Cycle Costing Program Evaluation Areas and Life Cycle Cost
Estimate Report 374
17 6 Time Dependent Formulas for Life Cycle Cost Analysis 375
17 6 1 Single Payment Compound Amount Formula 00 375
17 6 2 Single Payment Present Value Formula 375
17 6 3 Uniform Periodic Payment Present Value Formula
17 6 4 Uniform Periodic Payment Future Amount Formula 377
17 7 Life Cycle Cost Estimation Models
17 7 1 General Life Cycle Cost Estimation Models
17 7 2 Specific Life Cycle Cost Estimation Models
17 8 Cost Estimation Models
17 8 1 Cost-Capacity Madel
17 8 2 Motor Operation Cost Estimation Model
17 8 3 Corrective Maintenance Labor Cost Estimation Model 386
17 9 Life Cycle Costing Data 387
17 9 1 Cost Data Sources 387
17 10 Life Cycle Costing Advantages and Disadvantages Resistance
Factors and Associated Important POInts , sesssssssasseecnserscsersessenssenteetsecses 388
17 11 Problems 388
17 12 References 389
Index 393 |
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| any_adam_object_boolean | 1 |
| author | Dhillon, Balbir S. 1947- |
| author_GND | (DE-588)111181283 |
| author_facet | Dhillon, Balbir S. 1947- |
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| dewey-full | 620.0042 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 620 - Engineering and allied operations |
| dewey-raw | 620.0042 |
| dewey-search | 620.0042 |
| dewey-sort | 3620.0042 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Technik Technik |
| discipline_str_mv | Technik Technik |
| edition | First issued in paperback |
| format | Book |
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| illustrated | Illustrated |
| index_date | 2024-07-03T18:25:09Z |
| indexdate | 2024-07-10T09:14:31Z |
| institution | BVB |
| isbn | 9781032180212 |
| language | English |
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| physical | 369 Seiten Illustrationen, Diagramme |
| publishDate | 2021 |
| publishDateSearch | 2021 |
| publishDateSort | 2021 |
| publisher | CRC Press, Taylor & Francis Group |
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| spelling | Dhillon, Balbir S. 1947- Verfasser (DE-588)111181283 aut Design reliability fundamentals and applications B. S. Dhillon First issued in paperback Boca Raton CRC Press, Taylor & Francis Group 2021 369 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Engineering design Reliability (Engineering) Zuverlässigkeit (DE-588)4059245-5 gnd rswk-swf Zuverlässigkeit (DE-588)4059245-5 s DE-604 HEBIS Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=032929584&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Dhillon, Balbir S. 1947- Design reliability fundamentals and applications Engineering design Reliability (Engineering) Zuverlässigkeit (DE-588)4059245-5 gnd |
| subject_GND | (DE-588)4059245-5 |
| title | Design reliability fundamentals and applications |
| title_auth | Design reliability fundamentals and applications |
| title_exact_search | Design reliability fundamentals and applications |
| title_exact_search_txtP | Design reliability fundamentals and applications |
| title_full | Design reliability fundamentals and applications B. S. Dhillon |
| title_fullStr | Design reliability fundamentals and applications B. S. Dhillon |
| title_full_unstemmed | Design reliability fundamentals and applications B. S. Dhillon |
| title_short | Design reliability |
| title_sort | design reliability fundamentals and applications |
| title_sub | fundamentals and applications |
| topic | Engineering design Reliability (Engineering) Zuverlässigkeit (DE-588)4059245-5 gnd |
| topic_facet | Engineering design Reliability (Engineering) Zuverlässigkeit |
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