Machining processes and machines: fundamentals, analysis, and calculations
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| Main Author: | |
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| Format: | Electronic eBook |
| Language: | English |
| Published: |
Boca Raton ; London ; New York
CRC Press
2021
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| Edition: | First edition |
| Subjects: | |
| Online Access: | TUM01 |
| Item Description: | Description based on publisher supplied metadata and other sources |
| Physical Description: | 1 Online-Ressource Illustrationen |
| ISBN: | 9781000284799 9781003081203 |
Staff View
MARC
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| 100 | 1 | |a Huda, Zainul |e Verfasser |0 (DE-588)14179965X |4 aut | |
| 245 | 1 | 0 | |a Machining processes and machines |b fundamentals, analysis, and calculations |c Zainul Huda |
| 250 | |a First edition | ||
| 264 | 1 | |a Boca Raton ; London ; New York |b CRC Press |c 2021 | |
| 264 | 4 | |c © 2021 | |
| 300 | |a 1 Online-Ressource |b Illustrationen | ||
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| 500 | |a Description based on publisher supplied metadata and other sources | ||
| 505 | 8 | |a Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining | |
| 505 | 8 | |a 3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance | |
| 505 | 8 | |a 7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types | |
| 505 | 8 | |a 9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding | |
| 505 | 8 | |a 11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References | |
| 505 | 8 | |a Chapter 14: Mechanical Energy-based Machining Processes | |
| 650 | 4 | |a Machining | |
| 776 | 0 | 8 | |i Erscheint auch als |a Huda, Zainul |t Machining Processes and Machines |d Milton : Taylor & Francis Group,c2020 |n Druck-Ausgabe, Hardcover |z 978-0-367-53269-7 |
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| contents | Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining 3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance 7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types 9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding 11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References Chapter 14: Mechanical Energy-based Machining Processes |
| ctrlnum | (ZDB-30-PQE)EBC6384431 (ZDB-30-PAD)EBC6384431 (ZDB-89-EBL)EBL6384431 (OCoLC)1229919143 (DE-599)BVBBV047442199 |
| dewey-full | 671.35 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.35 |
| dewey-search | 671.35 |
| dewey-sort | 3671.35 |
| dewey-tens | 670 - Manufacturing |
| discipline | Fertigungstechnik Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Fertigungstechnik Werkstoffwissenschaften / Fertigungstechnik |
| edition | First edition |
| format | Electronic eBook |
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code="2">rdamedia</subfield></datafield><datafield tag="338" ind1=" " ind2=" "><subfield code="b">cr</subfield><subfield code="2">rdacarrier</subfield></datafield><datafield tag="500" ind1=" " ind2=" "><subfield code="a">Description based on publisher supplied metadata and other sources</subfield></datafield><datafield tag="505" ind1="8" ind2=" "><subfield code="a">Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining</subfield></datafield><datafield tag="505" ind1="8" ind2=" "><subfield code="a">3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance</subfield></datafield><datafield tag="505" ind1="8" ind2=" "><subfield code="a">7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types</subfield></datafield><datafield tag="505" ind1="8" ind2=" "><subfield code="a">9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding</subfield></datafield><datafield tag="505" ind1="8" ind2=" "><subfield code="a">11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References</subfield></datafield><datafield tag="505" 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| id | DE-604.BV047442199 |
| illustrated | Not Illustrated |
| index_date | 2024-07-03T18:01:24Z |
| indexdate | 2024-07-10T09:12:16Z |
| institution | BVB |
| isbn | 9781000284799 9781003081203 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-032844351 |
| oclc_num | 1229919143 |
| open_access_boolean | |
| owner | DE-91 DE-BY-TUM |
| owner_facet | DE-91 DE-BY-TUM |
| physical | 1 Online-Ressource Illustrationen |
| psigel | ZDB-30-PQE ZDB-30-PQE TUM_PDA_PQE_Kauf |
| publishDate | 2021 |
| publishDateSearch | 2021 |
| publishDateSort | 2021 |
| publisher | CRC Press |
| record_format | marc |
| spelling | Huda, Zainul Verfasser (DE-588)14179965X aut Machining processes and machines fundamentals, analysis, and calculations Zainul Huda First edition Boca Raton ; London ; New York CRC Press 2021 © 2021 1 Online-Ressource Illustrationen txt rdacontent c rdamedia cr rdacarrier Description based on publisher supplied metadata and other sources Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining 3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance 7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types 9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding 11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References Chapter 14: Mechanical Energy-based Machining Processes Machining Erscheint auch als Huda, Zainul Machining Processes and Machines Milton : Taylor & Francis Group,c2020 Druck-Ausgabe, Hardcover 978-0-367-53269-7 |
| spellingShingle | Huda, Zainul Machining processes and machines fundamentals, analysis, and calculations Cover -- Half Title -- Title Page -- Copyright Page -- Table of Contents -- Preface -- Acknowledgements -- Author -- Part I: Fundamentals of Machining and Cutting Tools -- Chapter 1: Introduction -- 1.1 What Is Machining? -- 1.2 Industrial Applications of Machining -- 1.3 Machining Processes: Classification and Types -- 1.3.1 Classification of Machining Processes -- 1.3.2 Conventional Machining Processes -- 1.3.3 Abrasive Machining Processes -- 1.3.4 Non-Traditional Machining -- 1.3.5 Micro-Precision Machining and UPM -- 1.4 Roughing and Finishing in Machining -- 1.5 Machinability and Machinable Materials -- 1.5.1 Machinability -- 1.5.2 Machinable Materials -- 1.6 Industrial Importance of Calculations in Machining -- Questions -- References -- Chapter 2: Mechanics of Chip Formation -- 2.1 Chip Formation in Machining -- 2.2 Orthogonal and Oblique Machining -- 2.2.1 Orthogonal Machining -- 2.2.2 Oblique Machining -- 2.3 Engineering Analysis of Chip Formation -- 2.4 The Effects of Rake Angle and Shear Plane Angle on Machining -- 2.5 Merchant's Equation and Its Industrial Application -- 2.6 Types of Chips in Machining -- 2.6.1 The Four Types of Chips -- 2.6.2 Segmented or Discontinuous Chips -- 2.6.3 Continuous Chips in Machining -- 2.6.4 Other Types of Chips -- 2.6.4.1 Continuous Chips With BUE -- 2.6.4.2 Serrated Chips -- 2.7 Calculations-Worked Examples on Mechanics of Chip Formation -- Questions and Problems -- References -- Chapter 3: Forces and Power in Machining -- 3.1 Importance of Cutting Forces and Power -- 3.2 Forces on Work, Tool, and Chips during Machining -- 3.2.1 Forces on Workpiece -- 3.2.2 Forces on Tool/Chip -- 3.3 Measuring the Cutting Force and the Thrust Force -- 3.4 Mathematical Models for Forces in Machining -- 3.5 Merchant's Force Circle -- 3.6 Power and Energy in Machining -- 3.7 Temperature in Machining 3.8 Calculations - Worked Examples on Cutting Forces and Power -- Questions and Problems -- References -- Chapter 4: Cutting Tools and Materials -- 4.1 Cutting Tools and Materials: Fundamentals -- 4.1.1 Cutting Tools and Their Types -- 4.1.2 Cutting Tool Materials -- 4.2 Tool Wear and Failure -- 4.3 Cutting Tool Life - Taylor's Tool Life Equation -- 4.4 Cutting Fluids -- 4.5 Calculations - Worked Examples on Cutting Tools and Materials -- Questions and Problems -- References -- Part II: Conventional Machining and Gear Manufacturing -- Chapter 5: Turning Operations and Machines -- 5.1 Turning Operations and Their Industrial Applications -- 5.2 Turning-Related Operations -- 5.3 Lathe - Parts and Mechanism -- 5.4 Lathe Machine Tools -- 5.4.1 Speed Lathes -- 5.4.2 Engine Lathes -- 5.4.3 Tool Room Lathe -- 5.4.4 Turret Lathe -- 5.4.5 Automatic Lathe -- 5.5 Work Holding Techniques in Lathe Practice -- 5.6 Engineering Analysis of Straight Turning -- 5.7 Engineering Analysis of Taper Turning -- 5.8 Engineering Analysis of Thread Turning -- 5.9 Calculations - Worked Examples on Turning Operations and Machines -- Questions and Problems -- References -- Chapter 6: Drilling Operations and Machines -- 6.1 Drilling and Its Industrial Applications -- 6.2 Drilling-Related Operations and Their Applications -- 6.3 Drill Bits -- 6.3.1 Function, Materials, and Types of Drill Bit -- 6.3.2 Twist Drill Bits -- 6.4 Drilling Machines -- 6.4.1 Features and Types of Drilling Machines -- 6.4.2 Upright Drill Press -- 6.4.3 Radial Arm Drill Press -- 6.4.4 Multiple-Spindle and Turret Drilling Machines -- 6.5 Engineering Analysis of Drilling Operation -- 6.6 Calculations - Worked Examples on Turning Operations -- Questions and Problems -- References -- Chapter 7: Milling Operations and Machines -- 7.1 Milling and Its Industrial Importance 7.2 Forms of Milling - Peripheral Milling and Face Milling -- 7.3 Methods of Milling - Up Milling and Down Milling -- 7.4 Milling Machines - Cutters and Types of Milling Machines -- 7.4.1 Milling Cutters -- 7.4.2 Milling Machines and Their Types -- 7.4.2.1 Knee-and-Column-Type Milling Machines -- 7.4.2.2 Universal Horizontal Milling Machines -- 7.4.2.3 Ram-Type Milling Machines -- 7.5 Milling Operations -- 7.5.1 Operations on a Vertical-Spindle Knee-and-Column-Type Milling Machine -- 7.5.2 Operations on a Horizontal-Spindle Knee-and-Column-Type Milling Machine -- 7.6 Engineering Analysis of Milling -- 7.6.1 Cutting Speed and Feed in Milling -- 7.6.2 Cutter's Rotational Speed, Table Feed Rate, and MRR -- 7.6.3 Cutting Time in Milling -- 7.6.4 Cutting Power and Torque in Milling -- 7.7 Indexing in Milling -- 7.7.1 Indexing and Indexing Head -- 7.7.2 Methods of Indexing -- 7.7.2.1 Direct Indexing -- 7.7.2.2 Simple or Plain Indexing -- 7.7.2.3 Differential Indexing -- 7.8 Calculations - Worked Examples on Milling -- Questions and Problems -- References -- Chapter 8: Shaping/Planing Operations and Machines -- 8.1 Shaping/Planing Operation and Its Applications -- 8.2 Planing Machine Tool - Planer -- 8.2.1 Planer - Parts and Their Functions -- 8.2.2 Working Principle of Planer -- 8.3 Shaping Machine Tool - Shaper -- 8.3.1 Shaper - Parts and Their Functions -- 8.3.2 Quick Return Mechanism in a Shaper -- 8.4 Engineering Analysis of QRM in a Shaper -- 8.5 Engineering Analysis of Shaping Operation -- 8.6 Calculations - Worked Examples on Shaping/Shaper -- Questions and Problems -- References -- Chapter 9: Broaching and Broach Design -- 9.1 Broaching and Its Applications -- 9.1.1 Broaching - An Introduction -- 9.1.2 Applications of Broaching -- 9.2 Broach and Its Design Analysis -- 9.2.1 Broach and Its Parts -- 9.2.2 Broach Materials and Types 9.2.3 Design Analysis of Broach -- 9.3 Engineering Analysis of Broaching Operation -- 9.4 Calculations - Worked Examples on Broaching -- Questions and Problems -- References -- Chapter 10: Gear Cutting/Manufacturing -- 10.1 Gears - Spur Gear Nomenclature -- 10.2 Gear Cutting Methods/Processes -- 10.3 Gear milling -- 10.3.1 Gear Milling Process -- 10.3.2 Engineering Analysis of Gear Milling -- 10.4 Gear Broaching -- 10.5 Gear Shaping -- 10.5.1 Gear Shaping Process -- 10.5.2 Engineering Analysis of Gear Shaping -- 10.6 Gear Hobbing -- 10.6.1 Gear Hobbing Process -- 10.6.2 Hobbing Cuttting Tool - Hob -- 10.6.3 Hobbing Machine Tool -- 10.6.4 Engineering Analysis of Gear Hobbing -- 10.6.4.1 Engineering Analysis of Single-Cut Pass Gear Hobbing -- 10.6.4.2 Engineering Analysis of Double-Cut Pass Gear Hobbing -- 10.7 Calculations - Worked Examples on Gear Manufacturing -- 10.7.1 Worked Examples on Gear Milling -- 10.7.2 Worked Examples on Gear Shaping -- 10.7.3 Worked Examples on Gear Hobbing -- Questions and Problems -- References -- Part III: Grinding/Abrasive Machining Processes -- Chapter 11: Grinding Operations and Machines -- 11.1 Grinding Operation and Its Advantages -- 11.2 Grinding Wheel and Its Parameters -- 11.2.1 Grinding Wheel - Grains Cutting Action -- 11.2.2 Grinding Wheel Parameters -- 11.3 Surface Finish − Achieving a Good Surface Finish in Grinding -- 11.4 Surface Roughness/Quality -- 11.4.1 Surface Quality -- 11.4.2 Surface Roughness - Parameters and Calculation -- 11.4.3 Surface Roughness Measurement/Testing -- 11.5 Grinding (Machining) Machines -- 11.5.1 Grinding Machines and Their Types -- 11.5.2 Surface Grinding Machines -- 11.5.3 Cylindrical Grinding Machines -- 11.5.4 Centerless Grinding Machines -- 11.6 Engineering Analyses of Grinding Operations -- 11.6.1 Engineering Analysis of Surface Grinding 11.6.2 Engineering Analysis of Cylindrical Grinding -- 11.7 Calculations - Worked Examples on Grinding Operations -- Questions and Problems -- References -- Chapter 12: Abrasive Finishing Machining Operations -- 12.1 Abrasive Finishing Machining and Their Applications -- 12.2 Honing and It's Engineering Analysis -- 12.2.1 Honing Operation and Its Applications -- 12.2.2 Mathematical Modeling of Honing -- 12.3 Lapping - Operation, Advantages, Applications, and Analysis -- 12.3.1 Lapping Operation -- 12.3.2 Advantages and Applications of Lapping -- 12.3.3 Mathematical Modeling of Lapping Operation -- 12.4 Superfinishing -- 12.5 Polishing -- 12.6 Calculations - Worked Examples on Abrasive Finishing Operations -- Questions and Problems -- References -- Part IV: Advanced/Non-Traditional Machining -- Chapter 13: Computer Numerically Controlled Machining -- 13.1 What Is Computer Numerical Control Machining? -- 13.2 Advantages and Limitations of CNC Machines -- 13.3 Computer-Aided Design (CAD) in CNC Machining -- 13.3.1 What Is CAD? -- 13.3.2 Role of CAD in CAM/CNC Machining -- 13.4 CNC Machine - Working System -- 13.4.1 G-Codes and Work-Part Program -- 13.4.1.1 Code Words in a Part Program -- 13.4.1.2 Work-Part Program in CNC Programming -- 13.4.2 Machine Control Unit -- 13.4.3 Processing Equipment in CNC Machining -- 13.5 Zero Systems And Positioning Systems in CNC Machining -- 13.5.1 Zero Systems in CNC Machining -- 13.5.2 Coordinate Positioning Systems -- 13.5.3 Positioning System -- 13.6 Control Systems in CNC Machines -- 13.6.1 Open-Loop Control CNC System -- 13.6.2 Closed-Loop Control CNC System -- 13.7 Mathematical Modeling of Open-Loop Control CNC Machining -- 13.8 Mathematical Modeling of Closed-Loop CNC System -- 13.9 Calculations - Worked Examples on CNC Machining -- Questions and Problems -- References Chapter 14: Mechanical Energy-based Machining Processes Machining |
| title | Machining processes and machines fundamentals, analysis, and calculations |
| title_auth | Machining processes and machines fundamentals, analysis, and calculations |
| title_exact_search | Machining processes and machines fundamentals, analysis, and calculations |
| title_exact_search_txtP | Machining processes and machines fundamentals, analysis, and calculations |
| title_full | Machining processes and machines fundamentals, analysis, and calculations Zainul Huda |
| title_fullStr | Machining processes and machines fundamentals, analysis, and calculations Zainul Huda |
| title_full_unstemmed | Machining processes and machines fundamentals, analysis, and calculations Zainul Huda |
| title_short | Machining processes and machines |
| title_sort | machining processes and machines fundamentals analysis and calculations |
| title_sub | fundamentals, analysis, and calculations |
| topic | Machining |
| topic_facet | Machining |
| work_keys_str_mv | AT hudazainul machiningprocessesandmachinesfundamentalsanalysisandcalculations |