Method for optimizing the tool and process design for bevel gear plunging processes: = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Aachen
Apprimus Verlag
2021
|
| Edition: | 1. Auflage |
| Series: | Ergebnisse aus der Produktionstechnik
Band 15/2021 |
| Subjects: | |
| Online Access: | Inhaltstext Inhaltsverzeichnis |
| Physical Description: | 121, lxxvii Seiten Illustrationen, Diagramme 21 cm x 14.8 cm, 310 g |
| ISBN: | 9783863599737 386359973X |
Staff View
MARC
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| 100 | 1 | |a Mazak, Julia |e Verfasser |0 (DE-588)1235892972 |4 aut | |
| 245 | 1 | 0 | |a Method for optimizing the tool and process design for bevel gear plunging processes |b = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |c Julia Mazak |
| 246 | 1 | 1 | |a Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| 250 | |a 1. Auflage | ||
| 264 | 1 | |a Aachen |b Apprimus Verlag |c 2021 | |
| 300 | |a 121, lxxvii Seiten |b Illustrationen, Diagramme |c 21 cm x 14.8 cm, 310 g | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Ergebnisse aus der Produktionstechnik |v Band 15/2021 | |
| 490 | 0 | |a Technologie der Fertigungsverfahren | |
| 502 | |b Dissertation |c Rheinisch-Westfälische Technische Hochschule Aachen |d 2021 | ||
| 650 | 0 | 7 | |a Prozessoptimierung |0 (DE-588)4176074-8 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Fräswerkzeug |0 (DE-588)4125456-9 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Kegelrad |0 (DE-588)4163538-3 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Geometrisch bestimmte Schneide |0 (DE-588)7717954-7 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Werkzeugverschleiß |0 (DE-588)4196525-5 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Tauchfräsen |0 (DE-588)1051389879 |2 gnd |9 rswk-swf |
| 650 | 0 | 7 | |a Standmenge |0 (DE-588)4205891-0 |2 gnd |9 rswk-swf |
| 653 | |a Optimizing | ||
| 653 | |a Design | ||
| 653 | |a Bevel | ||
| 653 | |a Gear | ||
| 653 | |a Plunging | ||
| 655 | 7 | |0 (DE-588)4113937-9 |a Hochschulschrift |2 gnd-content | |
| 689 | 0 | 0 | |a Kegelrad |0 (DE-588)4163538-3 |D s |
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Record in the Search Index
| _version_ | 1804182560618577920 |
|---|---|
| adam_text | TABLE
OF
CONTENTS
INHALTSVERZEICHNIS
TABLE
OF
CONTENTS
.............................................................................................................
I
SYMBOLS
AND
ABBREVIATIONS
........................................................................................
III
1
INTRODUCTION
................................................................................................................
1
GERMAN
INTRODUCTION
................................................................................................
3
2
STATE
OF
THE
ART
..........................................................................................................
5
2.1
MANUFACTURING
OF
BEVEL
GEARS
..........................................................................
5
2.1.1
INTERACTION
OF
GEOMETRY
AND
PROCESS
DESIGN
....................................
5
2.1.2
THE
TOOL
SYSTEM
FOR
SOFT
MACHINING
...................................................
8
2.1.3
THE
PROCESS
CHAIN
FOR
CONVENTIONAL
MANUFACTURING
.......................
9
2.2
TOOL
FAILURE
FOR
MACHINING
WITH
A
DEFINED
CUTTING
EDGE
..............................
12
2.2.1
THE
THERMO-MECHANICAL
AND
TRIBOLOGICAL
SYSTEM
UNDERLYING
METAL
CUTTING
......................................................................................
12
2.2.2
MECHANISMS
OF
TOOL
FAILURE
..............................................................
14
2.2.3
QUANTIFICATION
OF
TOOL
WEAR
AND
TOOL
LIFE
........................................
16
2.3
PREDICTION
OF
TOOL
WEAR
AND
TOOL
LIFE
............................................................
17
2.3.1
PREDICTIVE
MODELS
...............................................................................
18
2.3.2
INVESTIGATIONS
ON
INFLUENCING
FACTORS
...............................................
26
2.4
SIMULATION
MODELS
FOR
ANALYZING
CUTTING
PROCESSES
....................................
27
2.4.1
FINITE
ELEMENT
METHOD
......................................................................
27
2.4.2
ANALYTICAL
AND
HYBRID
APPROACHES
...................................................
29
2.4.3
GEOMETRIC
PENETRATION
CALCULATION
...................................................
30
2.5
FUNDAMENTALS
OF
STATISTICS
IN
MODELING
..........................................................
32
2.6
CONCLUSION
.......................................................................................................
38
3
OBJECTIVE
AND
RESEARCH
HYPOTHESIS
...................................................................
41
4
SCIENTIFIC
METHODOLOGY
.........................................................................................
45
4.1
TRIAL
SETUP
AND
EVALUATION
..............................................................................
45
4.2
DESIGN
OF EXPERIMENTS
....................................................................................
51
4.3
SYSTEM
BOUNDARIES
.........................................................................................
56
4.4
MODEL
SETUP
.....................................................................................................
58
5
DEVELOPMENT
OF
GEOMETRIC-KINEMATIC
CHARACTERISTICS
...................................
61
5.1
DEVELOPMENT
OF
A
PENETRATION
CALCULATION
BASED
ON
INTERSECTING
PLANES.
.
61
5.2
VALIDATING
THE
SIMULATION
RESULTS
...................................................................
69
5.3
CONCLUSION
.......................................................................................................
79
6
ANALYSIS
OF
THE
WEAR
BEHAVIOR
.............................................................................
81
6.1
VARIATION
OF
PROCESS
PARAMETERS
AT
REFERENCE
GEOMETRY
............................
81
6.2
VARIATION
OF
TOOL
ANGLES
AT
REFERENCE
PROCESS
PARAMETERS
........................
84
TABLE
OF
CONTENTS
6.3
VARIATION
OF
FEED
RAMPS
AT
REFERENCE
GEOMETRY
......................................
88
6.4
COMBINATION
OF
FEED
RAMPS
AND
TOOL
ANGLES
.............................................
90
6.5
CONCLUSION
.......................................................................................................
93
7
VERIFICATION
OF
THE
MODEL
S
PARAMETERS
...............................................................
95
7.1
EQUIVALENCE
TESTS
FOR
THE
DETERMINED
PARAMETERS
.......................................
95
7.2
STATISTICAL
ANALYSIS
OF
FEED
RAMPS
................................................................
98
7.3
CONCLUSION
.....................................................................................................
103
8
APPLICATION
OF
THE
TOOL
WEAR
MODEL
..................................................................
105
9
TRANSFER
OF
THE
METHOD
TO
CONTINUOUS
PLUNGING
.............................................
111
10
SUMMARY
AND
OUTLOOK
.........................................................................................
115
GERMAN
SUMMARY
AND
OUTLOOK
..........................................................................
118
A
APPENDIX
...............................................................................................................XVII
A.1
DERIVATION
OF
THE
HELIX
EQUATION
FOR
FEED
RAMPS
.......................................
XVII
A.2
RESULTS
OF
THE
SIMULATIVE
PROCESS
ANALYSIS
WITH
B
EVEL
C
UT
.......................
XVIII
A.3
TOOL
WEAR
FOR
THE
VARIATION
OF
PROCESS
PARAMETERS
AT
REFERENCE
GEOMETRY
...............................................................................................
XXV
A.4
TOOL
WEAR
FOR
THE
VARIATION
OF
TOOL
ANGLES
AT
REFERENCE
PROCESS
PARAMETERS
.........................................................................................
XXXIV
A.5
TOOL
WEAR
FOR
THE
VARIATION
OF
FEED
RAMPS
AT
REFERENCE
GEOMETRY
........XLIX
A.6
TOOL
WEAR
FOR
THE
COMBINATION
OF
FEED
RAMPS
AND
TOOL
ANGLES
.............
IV
B
REFERENCES
...............................................................................................................
LIX
|
| adam_txt |
TABLE
OF
CONTENTS
INHALTSVERZEICHNIS
TABLE
OF
CONTENTS
.
I
SYMBOLS
AND
ABBREVIATIONS
.
III
1
INTRODUCTION
.
1
GERMAN
INTRODUCTION
.
3
2
STATE
OF
THE
ART
.
5
2.1
MANUFACTURING
OF
BEVEL
GEARS
.
5
2.1.1
INTERACTION
OF
GEOMETRY
AND
PROCESS
DESIGN
.
5
2.1.2
THE
TOOL
SYSTEM
FOR
SOFT
MACHINING
.
8
2.1.3
THE
PROCESS
CHAIN
FOR
CONVENTIONAL
MANUFACTURING
.
9
2.2
TOOL
FAILURE
FOR
MACHINING
WITH
A
DEFINED
CUTTING
EDGE
.
12
2.2.1
THE
THERMO-MECHANICAL
AND
TRIBOLOGICAL
SYSTEM
UNDERLYING
METAL
CUTTING
.
12
2.2.2
MECHANISMS
OF
TOOL
FAILURE
.
14
2.2.3
QUANTIFICATION
OF
TOOL
WEAR
AND
TOOL
LIFE
.
16
2.3
PREDICTION
OF
TOOL
WEAR
AND
TOOL
LIFE
.
17
2.3.1
PREDICTIVE
MODELS
.
18
2.3.2
INVESTIGATIONS
ON
INFLUENCING
FACTORS
.
26
2.4
SIMULATION
MODELS
FOR
ANALYZING
CUTTING
PROCESSES
.
27
2.4.1
FINITE
ELEMENT
METHOD
.
27
2.4.2
ANALYTICAL
AND
HYBRID
APPROACHES
.
29
2.4.3
GEOMETRIC
PENETRATION
CALCULATION
.
30
2.5
FUNDAMENTALS
OF
STATISTICS
IN
MODELING
.
32
2.6
CONCLUSION
.
38
3
OBJECTIVE
AND
RESEARCH
HYPOTHESIS
.
41
4
SCIENTIFIC
METHODOLOGY
.
45
4.1
TRIAL
SETUP
AND
EVALUATION
.
45
4.2
DESIGN
OF EXPERIMENTS
.
51
4.3
SYSTEM
BOUNDARIES
.
56
4.4
MODEL
SETUP
.
58
5
DEVELOPMENT
OF
GEOMETRIC-KINEMATIC
CHARACTERISTICS
.
61
5.1
DEVELOPMENT
OF
A
PENETRATION
CALCULATION
BASED
ON
INTERSECTING
PLANES.
.
61
5.2
VALIDATING
THE
SIMULATION
RESULTS
.
69
5.3
CONCLUSION
.
79
6
ANALYSIS
OF
THE
WEAR
BEHAVIOR
.
81
6.1
VARIATION
OF
PROCESS
PARAMETERS
AT
REFERENCE
GEOMETRY
.
81
6.2
VARIATION
OF
TOOL
ANGLES
AT
REFERENCE
PROCESS
PARAMETERS
.
84
TABLE
OF
CONTENTS
6.3
VARIATION
OF
FEED
RAMPS
AT
REFERENCE
GEOMETRY
.
88
6.4
COMBINATION
OF
FEED
RAMPS
AND
TOOL
ANGLES
.
90
6.5
CONCLUSION
.
93
7
VERIFICATION
OF
THE
MODEL
'
S
PARAMETERS
.
95
7.1
EQUIVALENCE
TESTS
FOR
THE
DETERMINED
PARAMETERS
.
95
7.2
STATISTICAL
ANALYSIS
OF
FEED
RAMPS
.
98
7.3
CONCLUSION
.
103
8
APPLICATION
OF
THE
TOOL
WEAR
MODEL
.
105
9
TRANSFER
OF
THE
METHOD
TO
CONTINUOUS
PLUNGING
.
111
10
SUMMARY
AND
OUTLOOK
.
115
GERMAN
SUMMARY
AND
OUTLOOK
.
118
A
APPENDIX
.XVII
A.1
DERIVATION
OF
THE
HELIX
EQUATION
FOR
FEED
RAMPS
.
XVII
A.2
RESULTS
OF
THE
SIMULATIVE
PROCESS
ANALYSIS
WITH
B
EVEL
C
UT
.
XVIII
A.3
TOOL
WEAR
FOR
THE
VARIATION
OF
PROCESS
PARAMETERS
AT
REFERENCE
GEOMETRY
.
XXV
A.4
TOOL
WEAR
FOR
THE
VARIATION
OF
TOOL
ANGLES
AT
REFERENCE
PROCESS
PARAMETERS
.
XXXIV
A.5
TOOL
WEAR
FOR
THE
VARIATION
OF
FEED
RAMPS
AT
REFERENCE
GEOMETRY
.XLIX
A.6
TOOL
WEAR
FOR
THE
COMBINATION
OF
FEED
RAMPS
AND
TOOL
ANGLES
.
IV
B
REFERENCES
.
LIX |
| any_adam_object | 1 |
| any_adam_object_boolean | 1 |
| author | Mazak, Julia |
| author_GND | (DE-588)1235892972 |
| author_facet | Mazak, Julia |
| author_role | aut |
| author_sort | Mazak, Julia |
| author_variant | j m jm |
| building | Verbundindex |
| bvnumber | BV047342852 |
| classification_rvk | ZM 8323 ZL 4175 |
| ctrlnum | (OCoLC)1257808760 (DE-599)DNB1235768058 |
| discipline | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| discipline_str_mv | Maschinenbau / Maschinenwesen Werkstoffwissenschaften / Fertigungstechnik |
| edition | 1. Auflage |
| format | Thesis Book |
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| genre | (DE-588)4113937-9 Hochschulschrift gnd-content |
| genre_facet | Hochschulschrift |
| id | DE-604.BV047342852 |
| illustrated | Illustrated |
| index_date | 2024-07-03T17:34:54Z |
| indexdate | 2024-07-10T09:09:30Z |
| institution | BVB |
| institution_GND | (DE-588)1068101474 |
| isbn | 9783863599737 386359973X |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-032745210 |
| oclc_num | 1257808760 |
| open_access_boolean | |
| owner | DE-29T DE-83 |
| owner_facet | DE-29T DE-83 |
| physical | 121, lxxvii Seiten Illustrationen, Diagramme 21 cm x 14.8 cm, 310 g |
| publishDate | 2021 |
| publishDateSearch | 2021 |
| publishDateSort | 2021 |
| publisher | Apprimus Verlag |
| record_format | marc |
| series | Ergebnisse aus der Produktionstechnik |
| series2 | Ergebnisse aus der Produktionstechnik Technologie der Fertigungsverfahren |
| spelling | Mazak, Julia Verfasser (DE-588)1235892972 aut Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse Julia Mazak Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse 1. Auflage Aachen Apprimus Verlag 2021 121, lxxvii Seiten Illustrationen, Diagramme 21 cm x 14.8 cm, 310 g txt rdacontent n rdamedia nc rdacarrier Ergebnisse aus der Produktionstechnik Band 15/2021 Technologie der Fertigungsverfahren Dissertation Rheinisch-Westfälische Technische Hochschule Aachen 2021 Prozessoptimierung (DE-588)4176074-8 gnd rswk-swf Fräswerkzeug (DE-588)4125456-9 gnd rswk-swf Kegelrad (DE-588)4163538-3 gnd rswk-swf Geometrisch bestimmte Schneide (DE-588)7717954-7 gnd rswk-swf Werkzeugverschleiß (DE-588)4196525-5 gnd rswk-swf Tauchfräsen (DE-588)1051389879 gnd rswk-swf Standmenge (DE-588)4205891-0 gnd rswk-swf Optimizing Design Bevel Gear Plunging (DE-588)4113937-9 Hochschulschrift gnd-content Kegelrad (DE-588)4163538-3 s Tauchfräsen (DE-588)1051389879 s Fräswerkzeug (DE-588)4125456-9 s Geometrisch bestimmte Schneide (DE-588)7717954-7 s Werkzeugverschleiß (DE-588)4196525-5 s Standmenge (DE-588)4205891-0 s Prozessoptimierung (DE-588)4176074-8 s DE-604 Apprimus Verlag (DE-588)1068101474 pbl Ergebnisse aus der Produktionstechnik Band 15/2021 (DE-604)BV023307578 2021,15 X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=6170383557094f1eac73dbb33fd265f0&prov=M&dok_var=1&dok_ext=htm Inhaltstext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=032745210&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p vlb 20210618 DE-101 https://d-nb.info/provenance/plan#vlb |
| spellingShingle | Mazak, Julia Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse Ergebnisse aus der Produktionstechnik Prozessoptimierung (DE-588)4176074-8 gnd Fräswerkzeug (DE-588)4125456-9 gnd Kegelrad (DE-588)4163538-3 gnd Geometrisch bestimmte Schneide (DE-588)7717954-7 gnd Werkzeugverschleiß (DE-588)4196525-5 gnd Tauchfräsen (DE-588)1051389879 gnd Standmenge (DE-588)4205891-0 gnd |
| subject_GND | (DE-588)4176074-8 (DE-588)4125456-9 (DE-588)4163538-3 (DE-588)7717954-7 (DE-588)4196525-5 (DE-588)1051389879 (DE-588)4205891-0 (DE-588)4113937-9 |
| title | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| title_alt | Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| title_auth | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| title_exact_search | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| title_exact_search_txtP | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| title_full | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse Julia Mazak |
| title_fullStr | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse Julia Mazak |
| title_full_unstemmed | Method for optimizing the tool and process design for bevel gear plunging processes = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse Julia Mazak |
| title_short | Method for optimizing the tool and process design for bevel gear plunging processes |
| title_sort | method for optimizing the tool and process design for bevel gear plunging processes methode zur optimierung der werkzeug und prozessauslegung fur kegelradtauchprozesse |
| title_sub | = Methode zur Optimierung der Werkzeug- und Prozessauslegung für Kegelradtauchprozesse |
| topic | Prozessoptimierung (DE-588)4176074-8 gnd Fräswerkzeug (DE-588)4125456-9 gnd Kegelrad (DE-588)4163538-3 gnd Geometrisch bestimmte Schneide (DE-588)7717954-7 gnd Werkzeugverschleiß (DE-588)4196525-5 gnd Tauchfräsen (DE-588)1051389879 gnd Standmenge (DE-588)4205891-0 gnd |
| topic_facet | Prozessoptimierung Fräswerkzeug Kegelrad Geometrisch bestimmte Schneide Werkzeugverschleiß Tauchfräsen Standmenge Hochschulschrift |
| url | http://deposit.dnb.de/cgi-bin/dokserv?id=6170383557094f1eac73dbb33fd265f0&prov=M&dok_var=1&dok_ext=htm http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=032745210&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV023307578 |
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