Verfügbarkeit: Injection molds for beginners

Injection molds for beginners:

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Vorheriger Titel:	Dangel, Rainer Injection moulds for beginners
1. Verfasser:	Dangel, Rainer (VerfasserIn)
Format:	Buch
Sprache:	English
Veröffentlicht:	Munich ; Cincinnati Hanser Publishers ; Hanser Publications [2020]
Ausgabe:	2nd edition
Schlagworte:	Werkzeugbau Spritzgießwerkzeug design injection molding Konstruktion Kunststoffe Kunststoffteil mold molding plastics Spritzgießform Spritzgießwerkzeuge FBKTWZBA: Werkzeugbau FBLEHR: Lehrbuch PLAS2020 Lehrbuch
Online-Zugang:	Inhaltsverzeichnis
Beschreibung:	XX, 312 Seiten Illustrationen, Diagramme 25 cm
ISBN:	9781569908181

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Datensatz im Suchindex

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adam_text	CONTENTS PREFACE TO THE SECOND EDITION .............................................................. V FOREWORD TO THE FIRST EDITION ................................................................ VII THE AUTHOR .................................................................................................... IX ACKNOWLEDGMENTS ..................................................................................... XI HOW TO USE THIS BOOK ............................................................................. XIX 1 INTRODUCTION .................................................................................... 1 2 MOLD TYPES ...................................................................................... 3 2.1 SIMPLE OPEN/CLOSE MOLD .......................................................................... 3 2.1.1 CLASSIC STRUCTURE OF AN OPEN/CLOSE MOLD .................................. 6 2.1.2 GUIDING ELEMENTS ........................................................................ 7 2.1.3 BACKING PLATE ................................................................................ 10 2.2 MOLDS WITH MOVING ELEMENTS .................................................................. 12 2.2.1 UNDERCUT ........................................................................................ 12 2.2.2 SLIDE .............................................................................................. 13 2.2.3 SLIDE OPERATION ............................................................................ 14 2.2.4 LATCH, CLIP LOCK ............................................................................ 15 2.2.5 INCLINED EJECTOR ............................................................................ 16 2.2.6 FORCED DEMOLDING ........................................................................ 17 2.2.7 MOLD SIZE ...................................................................................... 18 2.3 MOLD FOR THREADS ........................................................................................ 19 2.3.1 EXTERNAL THREADS .......................................................................... 20 2.3.2 INTERNAL THREADS .......................................................................... 23 2.3.3 DRIVE TYPES FOR DE-SPINDLING ...................................................... 24 2.3.3.1 HYDRAULIC UNSCREWING UNIT .......................................... 24 2.3.3.2 GEAR RACK ........................................................................ 25 2.3.3.3 HIGH-HELIX LEAD SCREW ................................................... 26 2.3.3.4 MULTI-CAVITY MOLDS ......................................................... 28 2.4 MULTI-COMPONENT INJECTION MOLDS ............................................................. 28 2.4.1 MATERIAL PAIRINGS ........................................................................... 29 2.4.2 MOLD TECHNOLOGY ........................................................................... 29 2.4.2.1 SHIFTING TECHNOLOGY ....................................................... 29 2.4.2.2 ROTARY TABLE TECHNOLOGY ............................................... 32 2.4.2.3 SEALING SLIDE TECHNOLOGY ............................................... 35 2.4.2.4 FURTHER TECHNOLOGIES ..................................................... 35 2.5 STACK MOLD ................................................................................................... 35 2.5.1 MATERIAL COMBINATIONS ................................................................. 36 2.5.2 HOT RUNNER ..................................................................................... 37 2.5.3 OPENING AND CLOSING ..................................................................... 38 2.5.4 TOGGLE LEVER ................................................................................... 40 2.5.5 EJECTION ........................................................................................... 41 2.5.6 GENERAL INFORMATION ON THE STACK MOLD .................................... 41 2.6 FURTHER LITERATURE ....................................................................................... 42 3 PREPARATION ....................................................................................... 43 3.1 CAD SYSTEM ................................................................................................. 43 3.2 DATA TRANSFER, PROCEDURE, AND PROCESSING ............................................... 44 3.2.1 DATA TRANSFER ................................................................................. 45 3.2.2 FORMATS ........................................................................................... 45 3.2.2.1 IGES ................................................................................. 45 3.2.2.2 STEP ................................................................................. 46 3.2.2.3 STL ................................................................................... 47 3.2.3 DATA SIZE ......................................................................................... 48 3.2.4 SHRINKAGE ....................................................................................... 48 3.2.4.1 MATERIAL SELECTION ........................................................... 48 3.2.4.2 SHRINKAGE (PHYSICAL PROCESS) ......................................... 48 3.2.4.3 INFLUENCING VARIABLES ..................................................... 49 3.2.5 CALCULATION AND IMPACT ................................................................. 50 3.2.5.1 FREE SHRINKAGE, CONSTRAINED SHRINKAGE ...................... 52 3.2.5.2 WARPING ........................................................................... 55 3.3 SPECIFICATIONS ............................................................................................... 58 3.3.1 LOCATION OF THE COMPONENT INSIDE THE INJECTION MOLD .............. 58 3.3.1.1 DEMOLDING DIRECTION ...................................................... 58 3.3.2 NUMBER OF CAVITIES ....................................................................... 62 3.3.3 ARRANGEMENT OF CAVITIES ............................................................... 64 3.4 MATERIAL SELECTION FOR INJECTION MOLDS ..................................................... 69 3.5 MOLD SIZE ..................................................................................................... 72 3.6 PLATE THICKNESS .......................................................................................... 76 3.7 DEMOLDING .................................................................................................. 77 3.7.1 BASIC PRINCIPLE OF DEMOLDING ...................................................... 77 3.7.2 DRAFT ANGLES .................................................................................. 77 3.7.2.1 DEFINITION ........................................................................ 78 3.7.2.2 EFFECT ON THE OPENING OF THE MOLD ................................ 79 3.7.2.3 DRAFT ANGLE IN THE SPLIT LINE FACE ................................ 80 3.7.2.4 DEMOLDING PROBLEMS AND SOLUTIONS ............................ 82 3.8 SPLIT LINE FACE ............................................................................................ 86 3.8.1 PLAIN SPLIT LINE FACE .................................................................... 86 3.8.2 CONTOUR-FORMING SPLIT LINE FACE .............................................. 87 3.8.3 JUMPING SPLIT LINE FACE .............................................................. 87 3.8.4 WEAR PLATES IN THE SPLIT ................................................................ 89 3.8.5 VISIBLE SPLIT LINE ........................................................................ 91 3.9 INJECTION ...................................................................................................... 92 3.9.1 INJECTION AND FEED POINT .............................................................. 92 3.9.2 SIMULATION .................................................................................... 94 3.9.3 SPRUE SYSTEM, SPRUE TYPE .......................................................... 100 3.9.3.1 COLD RUNNER .................................................................... 100 3.9.3.2 HOT RUNNER .................................................................... 101 3.9.4 RUNNER .......................................................................................... 102 3.9.5 SPRUE ON THE PART .......................................................................... 104 3.9.6 TUNNEL GATE .................................................................................. 105 3.9.7 FILM GATE ...................................................................................... 110 3.9.8 DIAPHRAGM GATE ............................................................................ ILL 3.9.9 HOT RUNNER SINGLE NOZZLE ............................................................ 113 3.9.10 HOT RUNNER DISTRIBUTOR ................................................................ 115 3.9.11 HOT RUNNER DISTRIBUTION SYSTEM WITH NEEDLE VALVE ................ 117 3.9.11.1 INTEGRAL HINGE .............................................................. 121 3.9.12 THREE-PLATE MOLD .......................................................................... 122 3.9.13 TUNNEL GATE INSERTS ...................................................................... 125 3.10 VENTILATION .................................................................................................. 127 3.10.1 GENERAL INFORMATION ABOUT VENTILATION ...................................... 127 3.10.2 VENTILATION VIA COMPONENTS ........................................................ 129 3.10.3 GEOMETRIC DESIGN OF VENTILATION ................................................ 132 3.11 FURTHER LITERATURE ...................................................................................... 134 4 COMPONENTS ..................................................................................... 135 4.1 MOLD INSERTS/MOLD CORES ........................................................................... 135 4.1.1 MOLD INSERTS .................................................................................. 135 4.1.2 MOLD CORES .................................................................................... 140 4.2 SLIDES ............................................................................................................ 144 4.2.1 APPLICATION AREAS OF SLIDES ........................................................... 144 4.2.2 DESIGN OF A SLIDE ........................................................................... 146 4.2.2.1 MOLD CONTOUR ................................................................... 147 4.2.2.2 SPLIT LINE ON SLIDE ........................................................... 148 4.2.2.3 SLIDE BODY AND GUIDING ................................................. 151 4.2.2.4 OPERATION OF SLIDES ......................................................... 153 4.2.2.5 LOCKING IN THE END POSITION ........................................... 157 4.2.2.6 COOLING IN SLIDE ............................................................... 161 4.2.3 FURTHER SLIDE CONCEPTS ................................................................. 162 4.2.3.1 SLIDE IN SLIDE ................................................................... 163 4.2.3.2 * BACKPACK * SLIDE ............................................................. 165 4.3 EJECTORS ......................................................................................................... 167 4.3.1 TYPES OF EJECTORS ........................................................................... 169 4.3.2 EJECTORS AS AUXILIARY TOOLS ........................................................... 174 4.3.3 INCLINED EJECTORS ........................................................................... 176 4.3.4 STRIPPER PLATE ................................................................................. 178 4.3.5 TWO-STAGE EJECTORS ......................................................................... 179 4.3.6 COLLAPSIBLE CORES ........................................................................... 182 4.3.7 FORCED DEMOLDING ......................................................................... 183 4.4 COOLING SYSTEM ........................................................................................... 183 4.4.1 COOLING TYPE AND AUXILIARY EQUIPMENT .................................... 186 4.4.1.1 DRILLED COOLING ............................................................... 188 4.4.1.2 REDIRECTION OF COOLING CIRCUITS ..................................... 190 4.4.1.3 COPPER CORES ................................................................... 195 4.4.1.4 HEATING CARTRIDGES ......................................................... 196 4.4.1.5 CONNECTION OF CIRCUITS ..................................................... 196 4.4.2 CONNECTION AND SEALING OF COOLING HOLES .................................. 197 4.5 COMPONENTS AND MARKING ......................................................................... 199 4.6 SURFACE ......................................................................................................... 201 4.6.1 ROUGH SURFACE ............................................................................... 202 4.6.2 EDM ................................................................................................. 203 4.6.3 GRAINING ......................................................................................... 205 4.6.4 LASER TEXTURING ............................................................................. 206 4.6.5 POLISHING ......................................................................................... 207 4.7 SYSTEMATIC DESIGN APPROACH ..................................................................... 208 4.7.1 STRATEGY ........................................................................................... 208 4.7.2 STANDARD PARTS ............................................................................... 211 4.7.3 MANUFACTURED PARTS ....................................................................... 212 4.8 FURTHER LITERATURE ....................................................................................... 214 5 ASSEMBLY ......................................................................................... 215 5.1 SYSTEMATIC ASSEMBLY ................................................................................ 215 5.2 SPOTTING ...................................................................................................... 220 5.3 CONNECTION OF COMPONENTS ...................................................................... 222 5.4 CHECK THE COOLING FOR LEAKS .................................................................... 225 5.5 FURTHER LITERATURE ...................................................................................... 227 6 FURTHER KNOWLEDGE ......................................................................... 229 6.1 PROCESS CHAIN IN MOLD MAKING ................................................................ 229 6.2 PROCUREMENT PROCESS IN MOLD MAKING .................................................... 231 6.2.1 ADMINISTRATION .............................................................................. 231 6.2.2 PREPARATION .................................................................................... 233 6.2.3 PRODUCTION .................................................................................... 234 6.2.4 SAMPLING (TRIAL) - OPTIMIZATION .................................................. 235 6.3 QUALITY ASSURANCE ...................................................................................... 237 6.4 FITS AND PLAY IN THE MOLD: WHAT MUST FIT? .............................................. 239 6.5 HEAT TREATMENT .......................................................................................... 243 6.5.1 ANNEALING ...................................................................................... 244 6.5.2 HARDENING ...................................................................................... 245 6.5.3 NITRIDING ........................................................................................ 247 6.6 COATINGS ...................................................................................................... 249 6.7 CHANGES: WHAT IS TO BE CONSIDERED? ........................................................ 250 6.8 FURTHER LITERATURE ...................................................................................... 252 7 THE FINISHED MOLD ......................................................................... 253 7.1 MOLD VALIDATION .......................................................................................... 253 7.1.1 CLAMPING AND CONNECTING THE MEDIA ........................................ 253 7.1.2 FILLING OF THE MOLD ........................................................................ 256 7.1.2.1 BALANCING CAVITIES .......................................................... 258 7.1.2.2 OPTIMIZING THE PARAMETERS .......................................... 260 7.1.2.3 INFLUENCE ON THE INJECTION PROCESS .............................. 261 7.1.3 PARAMETERS DURING INJECTION ........................................................ 262 7.1.4 FORCES ACTING IN THE MOLD DURING THE INJECTION PROCESS ........... 263 7.1.5 INITIAL SAMPLE INSPECTION REPORT ................................................ 264 7.2 LABELS ON THE MOLD .................................................................................... 265 7.3 FURTHER LITERATURE ...................................................................................... 266 8 MAINTENANCE AND REPAIR ............................................................... 267 8.1 MAINTENANCE SCHEDULE ............................................................................... 267 8.2 WELDING ....................................................................................................... 268 8.2.1 TUNGSTEN INERT GAS WELDING (TIG) ................................................ 268 8.2.2 LASER BEAM WELDING ..................................................................... 269 8.3 COMPONENT REPLACEMENT ........................................................................... 270 8.4 FURTHER LITERATURE ....................................................................................... 271 9 MANUFACTURING TECHNOLOGIES ....................................................... 273 9.1 MILLING ......................................................................................................... 273 9.1.1 3-AXIS MILLING ................................................................................. 275 9.1.2 4- AND 5-AXIS MILLING ..................................................................... 277 9.1.2.1 4-AXIS MILLING ................................................................. 277 9.1.2.2 5-AXIS MILLING ................................................................. 278 9.1.2.3 3+2-AXIS MILLING ............................................................. 279 9.1.2.4 SIMULTANEOUS 5-AXIS MILLING ......................................... 280 9.1.3 CAM PROGRAMMING ....................................................................... 282 9.2 EDM ............................................................................................................. 286 9.2.1 SINKER EDM ................................................................................... 287 9.2.2 WIRE EDM ....................................................................................... 289 9.3 GRINDING/PROFILE GRINDING ......................................................................... 290 9.4 DRILLING/DEEP HOLE DRILLING ....................................................................... 291 9.5 TURNING ....................................................................................................... 293 9.6 NEW TECHNOLOGIES ....................................................................................... 294 9.6.1 LASERCUSING/LASER SINTERING ................................................... 294 9.6.2 VACUUM SOLDERING ......................................................................... 295 9.7 POLISHING ..................................................................................................... 296 9.8 FURTHER LITERATURE ....................................................................................... 297 10 PRACTICAL GUIDELINES ........................................................................ 299 10.1 DESIGN CHECK LIST ....................................................................................... 301 10.2 DESIGN COLOR CHART ..................................................................................... 302 10.3 SEQUENTIAL FUNCTION CHART ......................................................................... 303 10.4 MAINTENANCE SCHEDULE .............................................................................. 304 10.5 FORMULAS AND CALCULATIONS ......................................................................... 305 INDEX ........................................................................................................... 307
adam_txt	CONTENTS PREFACE TO THE SECOND EDITION . V FOREWORD TO THE FIRST EDITION . VII THE AUTHOR . IX ACKNOWLEDGMENTS . XI HOW TO USE THIS BOOK . XIX 1 INTRODUCTION . 1 2 MOLD TYPES . 3 2.1 SIMPLE OPEN/CLOSE MOLD . 3 2.1.1 CLASSIC STRUCTURE OF AN OPEN/CLOSE MOLD . 6 2.1.2 GUIDING ELEMENTS . 7 2.1.3 BACKING PLATE . 10 2.2 MOLDS WITH MOVING ELEMENTS . 12 2.2.1 UNDERCUT . 12 2.2.2 SLIDE . 13 2.2.3 SLIDE OPERATION . 14 2.2.4 LATCH, CLIP LOCK . 15 2.2.5 INCLINED EJECTOR . 16 2.2.6 FORCED DEMOLDING . 17 2.2.7 MOLD SIZE . 18 2.3 MOLD FOR THREADS . 19 2.3.1 EXTERNAL THREADS . 20 2.3.2 INTERNAL THREADS . 23 2.3.3 DRIVE TYPES FOR DE-SPINDLING . 24 2.3.3.1 HYDRAULIC UNSCREWING UNIT . 24 2.3.3.2 GEAR RACK . 25 2.3.3.3 HIGH-HELIX LEAD SCREW . 26 2.3.3.4 MULTI-CAVITY MOLDS . 28 2.4 MULTI-COMPONENT INJECTION MOLDS . 28 2.4.1 MATERIAL PAIRINGS . 29 2.4.2 MOLD TECHNOLOGY . 29 2.4.2.1 SHIFTING TECHNOLOGY . 29 2.4.2.2 ROTARY TABLE TECHNOLOGY . 32 2.4.2.3 SEALING SLIDE TECHNOLOGY . 35 2.4.2.4 FURTHER TECHNOLOGIES . 35 2.5 STACK MOLD . 35 2.5.1 MATERIAL COMBINATIONS . 36 2.5.2 HOT RUNNER . 37 2.5.3 OPENING AND CLOSING . 38 2.5.4 TOGGLE LEVER . 40 2.5.5 EJECTION . 41 2.5.6 GENERAL INFORMATION ON THE STACK MOLD . 41 2.6 FURTHER LITERATURE . 42 3 PREPARATION . 43 3.1 CAD SYSTEM . 43 3.2 DATA TRANSFER, PROCEDURE, AND PROCESSING . 44 3.2.1 DATA TRANSFER . 45 3.2.2 FORMATS . 45 3.2.2.1 IGES . 45 3.2.2.2 STEP . 46 3.2.2.3 STL . 47 3.2.3 DATA SIZE . 48 3.2.4 SHRINKAGE . 48 3.2.4.1 MATERIAL SELECTION . 48 3.2.4.2 SHRINKAGE (PHYSICAL PROCESS) . 48 3.2.4.3 INFLUENCING VARIABLES . 49 3.2.5 CALCULATION AND IMPACT . 50 3.2.5.1 FREE SHRINKAGE, CONSTRAINED SHRINKAGE . 52 3.2.5.2 WARPING . 55 3.3 SPECIFICATIONS . 58 3.3.1 LOCATION OF THE COMPONENT INSIDE THE INJECTION MOLD . 58 3.3.1.1 DEMOLDING DIRECTION . 58 3.3.2 NUMBER OF CAVITIES . 62 3.3.3 ARRANGEMENT OF CAVITIES . 64 3.4 MATERIAL SELECTION FOR INJECTION MOLDS . 69 3.5 MOLD SIZE . 72 3.6 PLATE THICKNESS . 76 3.7 DEMOLDING . 77 3.7.1 BASIC PRINCIPLE OF DEMOLDING . 77 3.7.2 DRAFT ANGLES . 77 3.7.2.1 DEFINITION . 78 3.7.2.2 EFFECT ON THE OPENING OF THE MOLD . 79 3.7.2.3 DRAFT ANGLE IN THE SPLIT LINE FACE . 80 3.7.2.4 DEMOLDING PROBLEMS AND SOLUTIONS . 82 3.8 SPLIT LINE FACE . 86 3.8.1 PLAIN SPLIT LINE FACE . 86 3.8.2 CONTOUR-FORMING SPLIT LINE FACE . 87 3.8.3 JUMPING SPLIT LINE FACE . 87 3.8.4 WEAR PLATES IN THE SPLIT . 89 3.8.5 VISIBLE SPLIT LINE . 91 3.9 INJECTION . 92 3.9.1 INJECTION AND FEED POINT . 92 3.9.2 SIMULATION . 94 3.9.3 SPRUE SYSTEM, SPRUE TYPE . 100 3.9.3.1 COLD RUNNER . 100 3.9.3.2 HOT RUNNER . 101 3.9.4 RUNNER . 102 3.9.5 SPRUE ON THE PART . 104 3.9.6 TUNNEL GATE . 105 3.9.7 FILM GATE . 110 3.9.8 DIAPHRAGM GATE . ILL 3.9.9 HOT RUNNER SINGLE NOZZLE . 113 3.9.10 HOT RUNNER DISTRIBUTOR . 115 3.9.11 HOT RUNNER DISTRIBUTION SYSTEM WITH NEEDLE VALVE . 117 3.9.11.1 INTEGRAL HINGE . 121 3.9.12 THREE-PLATE MOLD . 122 3.9.13 TUNNEL GATE INSERTS . 125 3.10 VENTILATION . 127 3.10.1 GENERAL INFORMATION ABOUT VENTILATION . 127 3.10.2 VENTILATION VIA COMPONENTS . 129 3.10.3 GEOMETRIC DESIGN OF VENTILATION . 132 3.11 FURTHER LITERATURE . 134 4 COMPONENTS . 135 4.1 MOLD INSERTS/MOLD CORES . 135 4.1.1 MOLD INSERTS . 135 4.1.2 MOLD CORES . 140 4.2 SLIDES . 144 4.2.1 APPLICATION AREAS OF SLIDES . 144 4.2.2 DESIGN OF A SLIDE . 146 4.2.2.1 MOLD CONTOUR . 147 4.2.2.2 SPLIT LINE ON SLIDE . 148 4.2.2.3 SLIDE BODY AND GUIDING . 151 4.2.2.4 OPERATION OF SLIDES . 153 4.2.2.5 LOCKING IN THE END POSITION . 157 4.2.2.6 COOLING IN SLIDE . 161 4.2.3 FURTHER SLIDE CONCEPTS . 162 4.2.3.1 SLIDE IN SLIDE . 163 4.2.3.2 * BACKPACK * SLIDE . 165 4.3 EJECTORS . 167 4.3.1 TYPES OF EJECTORS . 169 4.3.2 EJECTORS AS AUXILIARY TOOLS . 174 4.3.3 INCLINED EJECTORS . 176 4.3.4 STRIPPER PLATE . 178 4.3.5 TWO-STAGE EJECTORS . 179 4.3.6 COLLAPSIBLE CORES . 182 4.3.7 FORCED DEMOLDING . 183 4.4 COOLING SYSTEM . 183 4.4.1 COOLING TYPE AND AUXILIARY EQUIPMENT . 186 4.4.1.1 DRILLED COOLING . 188 4.4.1.2 REDIRECTION OF COOLING CIRCUITS . 190 4.4.1.3 COPPER CORES . 195 4.4.1.4 HEATING CARTRIDGES . 196 4.4.1.5 CONNECTION OF CIRCUITS . 196 4.4.2 CONNECTION AND SEALING OF COOLING HOLES . 197 4.5 COMPONENTS AND MARKING . 199 4.6 SURFACE . 201 4.6.1 ROUGH SURFACE . 202 4.6.2 EDM . 203 4.6.3 GRAINING . 205 4.6.4 LASER TEXTURING . 206 4.6.5 POLISHING . 207 4.7 SYSTEMATIC DESIGN APPROACH . 208 4.7.1 STRATEGY . 208 4.7.2 STANDARD PARTS . 211 4.7.3 MANUFACTURED PARTS . 212 4.8 FURTHER LITERATURE . 214 5 ASSEMBLY . 215 5.1 SYSTEMATIC ASSEMBLY . 215 5.2 SPOTTING . 220 5.3 CONNECTION OF COMPONENTS . 222 5.4 CHECK THE COOLING FOR LEAKS . 225 5.5 FURTHER LITERATURE . 227 6 FURTHER KNOWLEDGE . 229 6.1 PROCESS CHAIN IN MOLD MAKING . 229 6.2 PROCUREMENT PROCESS IN MOLD MAKING . 231 6.2.1 ADMINISTRATION . 231 6.2.2 PREPARATION . 233 6.2.3 PRODUCTION . 234 6.2.4 SAMPLING (TRIAL) - OPTIMIZATION . 235 6.3 QUALITY ASSURANCE . 237 6.4 FITS AND PLAY IN THE MOLD: WHAT MUST FIT? . 239 6.5 HEAT TREATMENT . 243 6.5.1 ANNEALING . 244 6.5.2 HARDENING . 245 6.5.3 NITRIDING . 247 6.6 COATINGS . 249 6.7 CHANGES: WHAT IS TO BE CONSIDERED? . 250 6.8 FURTHER LITERATURE . 252 7 THE FINISHED MOLD . 253 7.1 MOLD VALIDATION . 253 7.1.1 CLAMPING AND CONNECTING THE MEDIA . 253 7.1.2 FILLING OF THE MOLD . 256 7.1.2.1 BALANCING CAVITIES . 258 7.1.2.2 OPTIMIZING THE PARAMETERS . 260 7.1.2.3 INFLUENCE ON THE INJECTION PROCESS . 261 7.1.3 PARAMETERS DURING INJECTION . 262 7.1.4 FORCES ACTING IN THE MOLD DURING THE INJECTION PROCESS . 263 7.1.5 INITIAL SAMPLE INSPECTION REPORT . 264 7.2 LABELS ON THE MOLD . 265 7.3 FURTHER LITERATURE . 266 8 MAINTENANCE AND REPAIR . 267 8.1 MAINTENANCE SCHEDULE . 267 8.2 WELDING . 268 8.2.1 TUNGSTEN INERT GAS WELDING (TIG) . 268 8.2.2 LASER BEAM WELDING . 269 8.3 COMPONENT REPLACEMENT . 270 8.4 FURTHER LITERATURE . 271 9 MANUFACTURING TECHNOLOGIES . 273 9.1 MILLING . 273 9.1.1 3-AXIS MILLING . 275 9.1.2 4- AND 5-AXIS MILLING . 277 9.1.2.1 4-AXIS MILLING . 277 9.1.2.2 5-AXIS MILLING . 278 9.1.2.3 3+2-AXIS MILLING . 279 9.1.2.4 SIMULTANEOUS 5-AXIS MILLING . 280 9.1.3 CAM PROGRAMMING . 282 9.2 EDM . 286 9.2.1 SINKER EDM . 287 9.2.2 WIRE EDM . 289 9.3 GRINDING/PROFILE GRINDING . 290 9.4 DRILLING/DEEP HOLE DRILLING . 291 9.5 TURNING . 293 9.6 NEW TECHNOLOGIES . 294 9.6.1 LASERCUSING/LASER SINTERING . 294 9.6.2 VACUUM SOLDERING . 295 9.7 POLISHING . 296 9.8 FURTHER LITERATURE . 297 10 PRACTICAL GUIDELINES . 299 10.1 DESIGN CHECK LIST . 301 10.2 DESIGN COLOR CHART . 302 10.3 SEQUENTIAL FUNCTION CHART . 303 10.4 MAINTENANCE SCHEDULE . 304 10.5 FORMULAS AND CALCULATIONS . 305 INDEX . 307
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author	Dangel, Rainer
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institution	BVB
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language	English
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publisher	Hanser Publishers ; Hanser Publications
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spelling	Dangel, Rainer Verfasser (DE-588)1072433486 aut Injection molds for beginners Rainer Dangel 2nd edition Munich ; Cincinnati Hanser Publishers ; Hanser Publications [2020] © 2020 XX, 312 Seiten Illustrationen, Diagramme 25 cm txt rdacontent n rdamedia nc rdacarrier Werkzeugbau (DE-588)4189685-3 gnd rswk-swf Spritzgießwerkzeug (DE-588)4056563-4 gnd rswk-swf design injection molding Konstruktion Kunststoffe Kunststoffteil mold molding plastics Spritzgießform Spritzgießwerkzeuge Werkzeugbau FBKTWZBA: Werkzeugbau FBLEHR: Lehrbuch PLAS2020 (DE-588)4123623-3 Lehrbuch gnd-content Spritzgießwerkzeug (DE-588)4056563-4 s Werkzeugbau (DE-588)4189685-3 s DE-604 Hanser Publications (DE-588)1064064051 pbl Erscheint auch als Online-Ausgabe 978-1-56990-819-8 Vorangegangen ist Dangel, Rainer Injection moulds for beginners 978-1-56990-631-6 2016 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=032082136&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Dangel, Rainer Injection molds for beginners Werkzeugbau (DE-588)4189685-3 gnd Spritzgießwerkzeug (DE-588)4056563-4 gnd
subject_GND	(DE-588)4189685-3 (DE-588)4056563-4 (DE-588)4123623-3
title	Injection molds for beginners
title_auth	Injection molds for beginners
title_exact_search	Injection molds for beginners
title_exact_search_txtP	Injection molds for beginners
title_full	Injection molds for beginners Rainer Dangel
title_fullStr	Injection molds for beginners Rainer Dangel
title_full_unstemmed	Injection molds for beginners Rainer Dangel
title_old	Dangel, Rainer Injection moulds for beginners
title_short	Injection molds for beginners
title_sort	injection molds for beginners
topic	Werkzeugbau (DE-588)4189685-3 gnd Spritzgießwerkzeug (DE-588)4056563-4 gnd
topic_facet	Werkzeugbau Spritzgießwerkzeug Lehrbuch
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=032082136&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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