Holdings: Discontinuous fiber-reinforced composites

Discontinuous fiber-reinforced composites: fundamentals and applications

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Bibliographic Details
Main Authors:	Gandhi, Umesh N. (Author), Goris, Sebastian (Author), Osswald, Tim A. 1958- (Author), Song, Yu-Yang (Author)
Format:	Book
Language:	English
Published:	München Hanser Publishers [2020] Cincinnati Hanser Publications
Subjects:	Verbundwerkstoff Glasfaserverstärkter Polyester CAE Mikrostruktur Faserverbundwerkstoff Prozesssimulation Kohlenstofffaserverstärkter Kunststoff Faserverstärkter Kunststoff PLAS2019 Aufsatzsammlung
Online Access:	Inhaltsverzeichnis
Physical Description:	XIV, 465 Seiten Illustrationen, Diagramme 25 cm
ISBN:	9781569906941

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adam_text	CONTENTS PREFACE ...................................................................................................... V ABOUT THE AUTHORS .................................................................................. IX 1 INTRODUCTION ....................................................................................... 1 1.1 HISTORICAL BACKGROUND ................................................................................. 1 1.2 FIBER-REINFORCED COMPOSITES ...................................................................... 7 1.3 LIGHTWEIGHTING IN AUTOMOTIVE APPLICATIONS ............................................... 12 1.4 BACKGROUND AND CHALLENGES IN DESIGNING WITH DISCONTINUOUS FIBERS ... 20 1.5 STRUCTURE AND OBJECTIVES OF THIS BOOK ........................................................ 23 REFERENCES ............................................................................................................... 26 2 MATERIALS ............................................................................................ 29 2.1 REINFORCING PHASE ........................................................................................ 29 2.1.1 PARTICLE-REINFORCED COMPOSITES ........................................................ 30 2.1.2 CONTINUOUS FIBERS ............................................................................. 31 2.1.2.1 WOVEN FABRICS ...................................................................... 31 2.1.2.2 BRAIDING ............................................................................... 33 2.1.3 DISCONTINUOUS FIBERS ........................................................................ 34 2.1.4 SIZING ................................................................................................. 36 2.2 MATRIX ............................................................................................................ 37 2.2.1 THERMOPLASTICS ................................................................................. 37 2.2.1.1 AMORPHOUS THERMOPLASTICS ............................................... 43 2.2.1.2 SEMI-CRYSTALLINE THERMOPLASTICS ........................................ 45 2.2.2 THERMOSETS ........................................................................................ 47 2.2.2.1 CURING REACTION .................................................................. 50 REFERENCES ............................................................................................................ 57 X CONTENTS 3 MANUFACTURING PROCESSES .............................................................. 59 3.1 FIBER-REINFORCED THERMOSET MOLDING PROCESSES ........................................ 59 3.1.1 COMPRESSION MOLDING OF SHEET MOLDING COMPOUND ...................... 60 3.1.2 INJECTION-COMPRESSION MOLDING OF BULK MOLDING COMPOUND ....... 64 3.2 FIBER-REINFORCED THERMOPLASTICS ............................................................... 65 3.2.1 INJECTION MOLDING ............................................................................. 66 3.2.2 EXTRUSION COMPRESSION MOLDING .................................................... 76 3.2.3 GMT COMPRESSION MOLDING ............................................................. 78 3.3 ADDITIVE MANUFACTURING ............................................................................... 80 3.4 VACUUM BAGGING TECHNIQUES ...................................................................... 83 3.4.1 FIBER SPRAY-UP MOLDING .................................................................... 83 3.4.2 HAND-LAYUP MOLDING ........................................................................ 84 3.4.3 VACUUM-ASSISTED RESIN INFUSION .................................................... 85 3.4.4 RESIN TRANSFER MOLDING TECHNIQUES ............................................... 88 3.5 PROCESSES INVOLVING HYBRID STRUCTURES ...................................................... 93 REFERENCES ............................................................................................................ 94 4 MICROSTRUCTURE IN DISCONTINUOUS FIBER-REINFORCED COMPOSITES .......................................................... 95 4.1 PROCESS-INDUCED MICROSTRUCTURE IN DISCONTINUOUS FIBER-REINFORCED COMPOSITES ...................................................................... 95 4.1.1 FIBER ATTRITION ................................................................................... 96 4.1.2 FIBER ALIGNMENT ............................................................. 101 4.1.3 FIBER-MATRIX SEPARATION ................................................................... 106 4.1.4 FIBER-MATRIX BONDING ...................................................................... 110 4.1.5 MICROSTRUCTURE-PROPERTY RELATIONSHIP ........................................... ILL 4.2 CHARACTERIZATION TECHNIQUES FOR FIBER MICROSTRUCTURE ANALYSIS ............ 115 4.2.1 MEASURING FIBER ORIENTATION ........................................................... 116 4.2.2 REVIEW OF FIBER LENGTH MEASUREMENT METHODS ............................. 129 4.2.2.1 COMPARATIVE STUDY OF MEASUREMENT TECHNIQUES ............. 139 4.2.3 MEASURING FIBER CONCENTRATION ...................................................... 145 4.2.4 FIBER MICROSTRUCTURE CHARACTERIZATION CONCLUSIONS ...................... 151 4.3 CASE STUDY: LFT INJECTION MOLDING OF A SIMPLE PLAQUE GEOMETRY ........... 153 4.3.1 ANALYSIS OF THE PROCESS-INDUCED FIBER ALIGNMENT ......................... 156 4.3.2 ANALYSIS OF THE PROCESS-INDUCED FIBER BREAKAGE ........................... 158 4.3.3 ANALYSIS OF THE PROCESS-INDUCED FIBER CONCENTRATION .................. 160 4.3.3.1 FLOW FRONT ANALYSIS ............................................................. 163 4.3.4 DISCUSSION AND CONCLUSIONS ........................................................... 166 REFERENCES ............................................................................................................ 172 CONTENTS XI 5 MECHANICS OF COMPOSITES .............................................................. 177 PAUL V OSSWALD AND TIM A. OSSWALD 5.1 ANISOTROPIC STRAIN-STRESS RELATION ............................................................. 178 5.2 LAMINATED COMPOSITE ................................................................................... 179 5.2.1 EQUILIBRIUM, DEFORMATION, AND CONSTITUTIVE EQUATIONS ................ 180 5.2.2 TRANSVERSE PROPERTIES-THE HALPIN-TSAI EQUATION ......................... 181 5.2.3 TRANSFORMATION OF FIBER-REINFORCED COMPOSITE LAMINATE PROPERTIES .......................................................................... 184 5.2.4 SAMPLE APPLICATION OF A LAMINATED COMPOSITE ............................... 187 5.3 DISCONTINUOUS FIBER-REINFORCED COMPOSITES ............................................. 190 5.3.1 SAMPLE APPLICATION OF CRITICAL LENGTH FOR LOAD TRANSFER .............. 193 5.3.2 REINFORCED COMPOSITE LAMINATES WITH A FIBER ORIENTATION DISTRIBUTION FUNCTION .......................................... 197 5.4 FAILURE OF FIBER-REINFORCED COMPOSITES ...................................................... 198 5.4.1 FAILURE OF AN AXIALLY LOADED LAMINATE ........................................... 198 5.5 FAILURE CRITERIA FOR COMPOSITES WITH COMPLEX LOADS ............................... 200 5.5.1 MAXIMUM STRESS FAILURE CRITERION .................................................. 201 5.5.2 TSAI-HILL FAILURE CRITERION ................................................................. 203 5.5.3 A NEW STRENGTH TENSOR BASED FAILURE CRITERION WITH STRESS INTERACTIONS .......................................................................................... 205 REFERENCES ............................................................................................................ 215 6 MODELING AND SIMULATION OF DISCONTINUOUS FIBER-REINFORCED COMPOSITES ........................................................... 217 6.1 INTRODUCTION TO FINITE ELEMENT METHODS (FEM) ......................................... 217 6.1.1 BASIC CONCEPT OF FEM ...................................................................... 218 6.1.2 STATUS OF FEM IN THE INDUSTRY ............................................................ 226 6.2 KEY CHALLENGES IN USING FEM FOR FIBER-REINFORCED POLYMERS ................ 227 6.3 MODELING DISCONTINUOUS FIBER-REINFORCED MATERIALS FOR FEM IMPLEMENTATION ................................................................................... 232 6.3.1 MACRO SCALE OR PHENOMENOLOGICAL MODELING .................................. 233 6.3.2 MICRO SCALE MODELING ........................................................................ 234 6.3.2.1 MEAN FIELD HOMOGENIZATION ............................................... 240 6.3.2.2 REPRESENTATIVE VOLUME ELEMENT (RVE) USING A FINITE ELEMENT APPROACH .................................................... 242 6.3.2.3 GENERALIZED METHOD OF CELLS ............................................... 244 6.3.2.4 REPETITIVE UNIT CELL (RUG) .................................................. 246 6.3.3 MULTISCALE MODELING .......................................................................... 248 XII CONTENTS 6.4 SURVEY OF EXISTING OPTIONS IN MULTISCALE MODELING OF FIBER-REINFORCED MATERIAL ............................................................................ 252 6.5 COMMENTS AND GUIDANCE ............................................................................ 253 REFERENCES ............................................................................................................ 255 APPENDIX .............................................................................................................. 256 7 PROCESS SIMULATION FOR DISCONTINUOUS FIBERS ............................ 261 HUAN-CHANG TSENG, JIM HSU, ANTHONY YANG, SEBASTIAN GORIS, YU-YANG SONG, UMESH N. GANDHI, AND TIM A. OSSWALD TA MODELING FIBER MOTION DURING PROCESSING ................................................. 261 7.2 PROCESS SIMULATION ...................................................................................... 261 7.2.1 INJECTION MOLDING .............................................................................. 262 7.2.1.1 MATHEMATICAL MODELS AND ASSUMPTIONS ........................... 262 7.2.1.2 NUMERICAL METHOD ............................................................... 264 7.2.2 COMPRESSION MOLDING ...................................................................... 266 7.2.3 DISCUSSION ON KEY CHALLENGES IN SIMULATION OF COMPRESSION MOLDING ...................................................................... 268 7.2.3.1 KEY CHALLENGES IN COMPRESSION MOLDING SIMULATION USING A BULK CHARGE ........................................................... 273 7.2.3.2 KEY CHALLENGES IN COMPRESSION MOLDING SIMULATION USING SHEET CHARGE ............................................................. 274 7.3 FIBER MODELING .............................................................................................. 277 7.3.1 FIBER ORIENTATION ............................................................................... 277 7.3.1.1 FOLGAR-TUCKER MODEL ........................................................... 277 7.3.1.2 RSC MODEL AND ARD-RSC MODEL ........................................ 278 7.3.1.3 IARD-RPR MODEL ................................................................... 280 7.3.2 FIBER BREAKAGE ................................................................................... 281 7.3.3 FIBER CONCENTRATION .......................................................................... 283 7.4 FIBER CONFIGURATION PREDICTION ................................................................... 286 7.4.1 FIBER ORIENTATION AND FIBER BREAKAGE ............................................. 286 7.4.2 FIBER CONCENTRATION .......................................................................... 294 7.5 DIRECT FIBER SIMULATION ............................................................................... 297 7.5.1 APPLICATION EXAMPLE: FIBER ORIENTATION EVOLUTION DURING COMPRESSION MOLDING ........................................................... 302 7.6 CONCLUSIONS ................................................................................................... 305 7.7 FUTURE CHALLENGES ........................................................................................ 305 REFERENCES ............................................................................................................ 307 CONTENTS XIII 8 CASE STUDIES TO DEMONSTRATE APPLICATION OF MULTISCALE MODELING FOR FIBER-REINFORCED POLYMERS 311 8.1 STUDY OF EFFECT OF MANUFACTURING PROCESS ON FLAT PLAQUES ...................... 312 8.1.1 PLAQUE MANUFACTURING DETAILS .......................................................... 312 8.1.2 EFFECT OF MANUFACTURING PROCESS ON PLAQUE PROPERTIES ................ 314 8.2 MULTISCALE FINITE ELEMENT SIMULATION FOR THE FIBER-REINFORCED FLAT PLAQUES .................................................................... 326 8.2.1 DETAILS OF THE FINITE ELEMENT MODEL ................................................. 331 8.2.1.1 PROCESS SIMULATION MODEL .................................................. 331 8.2.1.2 STRUCTURE SIMULATION MODEL ............................................... 334 8.2.1.3 DISCUSSION ON HOW TO CHOOSE THE MODELING DETAILS ......... 335 8.2.2 SIMULATION RESULTS FOR THE PLAQUES ................................................. 338 8.2.3 DISCUSSION ON APPLYING THE MULTISCALE SIMULATION ....................... 341 8.2.4 COMMENTS ON LIMITATIONS OF THE APPROACH .................................... 349 8.3 WARPAGE STUDY FOR A FLAT PLAQUE ................................................................. 350 8.3.1 DISCUSSION ON MECHANISM OF WARPAGE ........................................... 351 8.3.2 DETAIL OF THE PLAQUES ........................................................................ 353 8.3.3 PREDICTION METHOD APPROACH ........................................................... 355 8.3.4 MECHANICAL MATERIAL PROPERTIES CALCULATIONS USING REVERSE ENGINEERING ...................................................................................... 359 8.3.5 FINITE ELEMENT ANALYSIS TO CALCULATE WARPAGE .............................. 365 8.3.6 COMMENTS AND LIMITATIONS ............................................................. 367 REFERENCES ............................................................................................................ 368 9 SPECIAL TOPIC: COMPRESSION MOLDING OF DISCONTINUOUS FIBER MATERIAL ....................................................... 371 9.1 COMPRESSION MOLDING OF BULK MATERIALS ................................................... 374 9.1.1 EXAMPLE 1: SINGLE-CAVITY GLASS FIBER-REINFORCED POLYMER (GFRP) PART ........................................................................ 375 9.1.1.1 ACTUAL PART MANUFACTURE .................................................... 375 9.1.1.2 FIBER ORIENTATION MAPPING APPROACH ................................ 377 9.1.1.3 MAPPING ALGORITHM ............................................................. 379 9.1.1.4 DEMONSTRATION OF EFFECT OF INITIAL CHARGE ORIENTATION IN THE CAE MODEL ................................................................ 381 9.1.1.5 COMMENTS AND CONCLUSIONS ............................................... 385 9.1.2 EXAMPLE 2: THREE-CAVITY CARBON FIBER-REINFORCED PLASTIC (CFRP) SAMPLE ..................................................................... 385 9.1.2.1 ACTUAL PART MANUFACTURE .................................................... 386 9.1.2.2 MATERIAL PROPERTIES MEASUREMENTS .................................... 387 9.1.2.3 DEVELOPMENT OF MODEL FOR CAE ........................................... 388 9.1.2.4 COMPARISON BETWEEN SIMULATION AND EXPERIMENTS .......... 390 9.1.2.5 COMMENTS AND CONCLUSIONS ............................................... 396 XIV CONTENTS 9.2 COMPRESSION MOLDING OF SHEET MATERIALS ................................................... 396 9.2.1 ACTUAL PART MANUFACTURING ............................................................... 397 9.2.2 MEASUREMENT OF MATERIAL PROPERTIES OF THE SHEET MATERIAL ......... 401 9.2.2.1 MATERIAL STRUCTURAL PROPERTIES ........................................... 401 9.2.2.2 SHEET/MAT PROPERTIES FOR THE MOLD FILLING ANALYSIS ......... 402 9.2.3 CAE SIMULATION FOR THE COMPRESSION MOLDING OF MATS ................ 403 9.2.3.1 DRAPING ANALYSIS USING LS-DYNA ...................................... 403 9.2.3.2 COMPRESSION MOLDING ANALYSIS WITH MOLDEX3D .............. 405 9.2.3.3 COMPARISON BETWEEN SIMULATION AND EXPERIMENTS ......... 406 9.2.4 COMMENTS AND CONCLUSIONS ............................................................. 410 9.3 COMPRESSION MOLDING OF GMT MATERIAL .................................................... 411 9.3.1 DISCUSSION ON GMT AND APPROACH ................................................... 412 9.3.2 ACTUAL PART MANUFACTURING ............................................................... 413 9.3.3 FINISHED PARTS PROPERTIES MEASUREMENTS ...................................... 414 9.3.4 FEA ANALYSIS ..................................................................................... 417 9.3.4.1 COMPRESSION MOLDING PROCESS SIMULATION ....................... 417 9.3.4.2 NON-LINEAR STRUCTURAL FEA SIMULATION FOR THE TENSILE AND BENDING TEST .................................................... 422 9.3.5 COMMENTS AND CONCLUSIONS ............................................................. 429 REFERENCES ............................................................................................................... 429 10 SPECIAL TOPICS IN CAE MODELING OF COMPOSITES .......................... 433 10.1 MIXED OR HYBRID FIBER-REINFORCED MATERIAL MODELING ............................. 433 10.1.1 STUDY DETAIL ....................................................................................... 434 10.1.2 TENSILE AND BENDING TEST COMPARISON ........................................... 435 10.1.3 FINITE ELEMENT MODELING FOR THE HYBRID MATERIAL ......................... 437 10.1.4 COMPARISON OF SIMULATION RESULT WITH THE MEASUREMENT ............. 439 10.1.5 CONCLUSION FOR HYBRID MATERIAL MODELING ...................................... 441 10.2 ADHESIVE JOINING MODELING .......................................................................... 442 10.2.1 BACKGROUND OF ADHESIVE MODELING IN FINITE ELEMENT MODELS .... 444 10.2.2 SAMPLE PREPARATION AND TESTING ...................................................... 445 10.2.3 LAP SHEAR TEST ................................................................................... 446 10.2.4 PEEL TEST .............................................................................................. 447 10.2.5 COMPLEX SHAPED PART TEST ............................................................... 448 10.2.6 MODELING AND SIMULATION ................................................................. 449 10.2.7 LAP SHEAR FE MODEL .......................................................................... 451 10.2.8 PEEL TEST FEM MODELING ................................................................... 452 10.2.9 COMPLEX SHAPED PART FEA MODELING ............................................... 455 10.2.10 CONCLUSIONS FOR ADHESIVE JOINING .................................................... 457 REFERENCES ............................................................................................................. 458 INDEX ........................................................................................................... 461
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author	Gandhi, Umesh N. Goris, Sebastian Osswald, Tim A. 1958- Song, Yu-Yang
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author_facet	Gandhi, Umesh N. Goris, Sebastian Osswald, Tim A. 1958- Song, Yu-Yang
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ctrlnum	(OCoLC)1145200833 (DE-599)DNB1184413371
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genre	(DE-588)4143413-4 Aufsatzsammlung gnd-content
genre_facet	Aufsatzsammlung
id	DE-604.BV046184848
illustrated	Illustrated
indexdate	2024-07-10T08:37:35Z
institution	BVB
institution_GND	(DE-588)1064064051
isbn	9781569906941
language	English
oai_aleph_id	oai:aleph.bib-bvb.de:BVB01-031564319
oclc_num	1145200833
open_access_boolean
owner	DE-703 DE-860 DE-1050 DE-12 DE-210 DE-83 DE-91 DE-BY-TUM DE-29T
owner_facet	DE-703 DE-860 DE-1050 DE-12 DE-210 DE-83 DE-91 DE-BY-TUM DE-29T
physical	XIV, 465 Seiten Illustrationen, Diagramme 25 cm
publishDate	2020
publishDateSearch	2020
publishDateSort	2020
publisher	Hanser Publishers Hanser Publications
record_format	marc
spelling	Gandhi, Umesh N. Verfasser (DE-588)1206600896 aut Discontinuous fiber-reinforced composites fundamentals and applications Umesh N. Gandhi, Sebastian Goris, Tim A. Osswald, Yu-Yang Song München Hanser Publishers [2020] Cincinnati Hanser Publications © 2020 XIV, 465 Seiten Illustrationen, Diagramme 25 cm txt rdacontent n rdamedia nc rdacarrier Verbundwerkstoff (DE-588)4062670-2 gnd rswk-swf Glasfaserverstärkter Polyester (DE-588)4157429-1 gnd rswk-swf CAE (DE-588)4113196-4 gnd rswk-swf Mikrostruktur (DE-588)4131028-7 gnd rswk-swf Faserverbundwerkstoff (DE-588)4134341-4 gnd rswk-swf Prozesssimulation (DE-588)4176077-3 gnd rswk-swf Kohlenstofffaserverstärkter Kunststoff (DE-588)4164540-6 gnd rswk-swf Faserverstärkter Kunststoff (DE-588)4128805-1 gnd rswk-swf PLAS2019 (DE-588)4143413-4 Aufsatzsammlung gnd-content Verbundwerkstoff (DE-588)4062670-2 s Glasfaserverstärkter Polyester (DE-588)4157429-1 s Faserverbundwerkstoff (DE-588)4134341-4 s Kohlenstofffaserverstärkter Kunststoff (DE-588)4164540-6 s DE-604 Faserverstärkter Kunststoff (DE-588)4128805-1 s Mikrostruktur (DE-588)4131028-7 s Prozesssimulation (DE-588)4176077-3 s CAE (DE-588)4113196-4 s Goris, Sebastian Verfasser (DE-588)1206600829 aut Osswald, Tim A. 1958- Verfasser (DE-588)1062689453 aut Song, Yu-Yang Verfasser (DE-588)1206600241 aut Hanser Publications (DE-588)1064064051 pbl Erscheint auch als Online-Ausgabe 978-1-56990-695-8 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031564319&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Gandhi, Umesh N. Goris, Sebastian Osswald, Tim A. 1958- Song, Yu-Yang Discontinuous fiber-reinforced composites fundamentals and applications Verbundwerkstoff (DE-588)4062670-2 gnd Glasfaserverstärkter Polyester (DE-588)4157429-1 gnd CAE (DE-588)4113196-4 gnd Mikrostruktur (DE-588)4131028-7 gnd Faserverbundwerkstoff (DE-588)4134341-4 gnd Prozesssimulation (DE-588)4176077-3 gnd Kohlenstofffaserverstärkter Kunststoff (DE-588)4164540-6 gnd Faserverstärkter Kunststoff (DE-588)4128805-1 gnd
subject_GND	(DE-588)4062670-2 (DE-588)4157429-1 (DE-588)4113196-4 (DE-588)4131028-7 (DE-588)4134341-4 (DE-588)4176077-3 (DE-588)4164540-6 (DE-588)4128805-1 (DE-588)4143413-4
title	Discontinuous fiber-reinforced composites fundamentals and applications
title_auth	Discontinuous fiber-reinforced composites fundamentals and applications
title_exact_search	Discontinuous fiber-reinforced composites fundamentals and applications
title_full	Discontinuous fiber-reinforced composites fundamentals and applications Umesh N. Gandhi, Sebastian Goris, Tim A. Osswald, Yu-Yang Song
title_fullStr	Discontinuous fiber-reinforced composites fundamentals and applications Umesh N. Gandhi, Sebastian Goris, Tim A. Osswald, Yu-Yang Song
title_full_unstemmed	Discontinuous fiber-reinforced composites fundamentals and applications Umesh N. Gandhi, Sebastian Goris, Tim A. Osswald, Yu-Yang Song
title_short	Discontinuous fiber-reinforced composites
title_sort	discontinuous fiber reinforced composites fundamentals and applications
title_sub	fundamentals and applications
topic	Verbundwerkstoff (DE-588)4062670-2 gnd Glasfaserverstärkter Polyester (DE-588)4157429-1 gnd CAE (DE-588)4113196-4 gnd Mikrostruktur (DE-588)4131028-7 gnd Faserverbundwerkstoff (DE-588)4134341-4 gnd Prozesssimulation (DE-588)4176077-3 gnd Kohlenstofffaserverstärkter Kunststoff (DE-588)4164540-6 gnd Faserverstärkter Kunststoff (DE-588)4128805-1 gnd
topic_facet	Verbundwerkstoff Glasfaserverstärkter Polyester CAE Mikrostruktur Faserverbundwerkstoff Prozesssimulation Kohlenstofffaserverstärkter Kunststoff Faserverstärkter Kunststoff Aufsatzsammlung
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031564319&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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