Holdings: Advanced injection molding technologies

Advanced injection molding technologies:

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Bibliographic Details
Other Authors:	Chen, Shia-Chung (Editor), Turng, Lih-Sheng (Editor)
Format:	Book
Language:	English
Published:	Munich ; Cincinnati Hanser [2019]
Series:	Progress in polymer processing (PPP) series
Subjects:	Spritzgießen Injection molding of plastics
Online Access:	Inhaltsverzeichnis Inhaltsverzeichnis
Item Description:	Enthält Index
Physical Description:	XV, 426 Seiten Illustrationen, Diagramme 25 cm
ISBN:	1569906033 9781569906033

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MARC


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Record in the Search Index

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adam_text	VII PREFACE 1 INTRODUCTION TO INJECTION MOLDING .................................................. 1 SHIA-CHUNG CHEN 1.1 INJECTION MOLDING AND MOLDING MACHINES ................................................ 1 1.1.1 BRIEF OVERVIEW OF AN INJECTION MOLDING MACHINE ........................... 3 1.1.2 MACHINE SETUP FOR PROCESS CONDITIONS ............................................ 4 1.1.2.1 INJECTION PRESSURE ................................................................. 4 1.1.2.2 MELT TEMPERATURE ................................................................. 5 1.1.2.3 INJECTION SPEED .................................................................... 5 1.1.2.4 MOLD TEMPERATURE ............................................................... 6 1.1.2.5 OTHER PARAMETERS ................................................................. 7 1.2 CHARACTERIZATION OF THE INJECTION MOLDING PROCESS .................................. 7 1.2.1 INJECTION CYCLE ................................................................................... 7 1.2.2 MOLD FILLING STAGE ............................................................................. 7 1.2.2.1 PROCESS OVERVIEW ................................................................ 7 1.2.2.2 FLOW VELOCITY AND MELT FRONT ADVANCEMENT .................... 8 1.2.2.3 PRESSURE VARIATION AND DISTRIBUTION .................................. 9 1.2.2.4 MELT TEMPERATURE VARIATION AND DISTRIBUTION .................. 10 1.2.2.5 SHEAR STRESS AND SHEAR RATE .............................................. 12 1.2.3 MOLD PACKING/HOLDING PROCESS ........................................................ 12 1.2.3.1 PROCESS OVERVIEW ................................................................ 12 1.2.3.2 PACKING PRESSURE VARIATION AND DISTRIBUTION .................. 13 1.2.3.3 PACKING TIME ........................................................................ 13 1.2.4 MOLD COOLING PROCESS ........................................................................ 14 1.2.4.1 PROCESS OVERVIEW ................................................................. 14 1.2.4.2 COOLANT TEMPERATURE/MOLD TEMPERATURE .......................... 14 1.2.4.3 COOLING TIME/EJECTION TEMPERATURE .................................. 15 1.2.4.4 MELT TEMPERATURE DISTRIBUTION .......................................... 15 1.3 INFLUENCE ON PART PROPERTIES/QUALITIES ....................................................... 15 1.3.1 EFFECT OF PROCESSING CONDITIONS ON PART PROPERTIES ...................... 15 1.3.2 PVT PATH AND THERMAL-MECHANICAL HISTORY ..................................... 16 1.3.3 SHRINKAGE ............................................................................................ 17 1.3.4 MOLECULAR ORIENTATION/FIBER ORIENTATION ....................................... 17 1.3.5 RESIDUAL STRESS ................................................................................... 19 1.3.6 WARPAGE .............................................................................................. 21 1.3.7 OTHER PROPERTY/QUALITY CONCERNS ................................................... 23 2 INTELLIGENT CONTROL OF THE INJECTION MOLDING PROCESS ................. 25 YI YANG AND FURONG GAO 2.1 INTRODUCTION OF INJECTION MOLDING MACHINE CONTROL ................................. 25 2.2 FEEDBACK CONTROL ALGORITHMS: ADAPTIVE CONTROL ....................................... 27 2.2.1 MODEL ESTIMATION ............................................................................... 29 2.2.2 MODEL PREDICTIVE CONTROL (MPC): GENERALIZED MODEL CONTROL (GPC) ..................................................... 30 2.2.2.1 BASIC PRINCIPLE OF MPC AND GPC ......................................... 30 2.2.2.2 PARAMETER TUNING ................................................................. 33 2.22.3 ADAPTIVE GPC RESULTS ........................................................... 34 2.22.4 ADAPTIVE GPC WITH DIFFERENT CONDITIONS .......................... 36 2.3 FUZZY SYSTEM IN INJECTION MOLDING CONTROL ................................................ 37 2.3.1 FUZZY INFERENCE SYSTEM BACKGROUND ............................................... 37 2.3.2 FUZZY V/P SWITCHOVER ....................................................................... 38 2.3.3 FUZZY V/P SYSTEM EXPERIMENTAL TEST ............................................. 43 2.3.4 FURTHER IMPROVEMENT ....................................................................... 44 2.4 LEARNING TYPE CONTROL FOR INJECTION MOLDING ............................................. 48 2.4.1 LEARNING TYPE CONTROL BACKGROUND ................................................. 48 2.4.2 PID-TYPE ILC ....................................................................................... 50 2.4.3 TIME-DELAY CONSIDERATION ................................................................. 51 2.4.4 P-TYPE ILC FOR INJECTION VELOCITY ..................................................... 52 2.4.5 P-TYPE ILC FOR PACKING PRESSURE ..................................................... 54 2.5 TWO-DIMENSIONAL CONTROL ALGORITHM ........................................................... 55 2.5.1 TWO-DIMENSIONAL CONTROL BACKGROUND ........................................... 55 2.5.2 TWO-DIMENSIONAL DYNAMIC MATRIX CONTROL ..................................... 59 2.52.1 PROBLEM FORMULATION ........................................................... 59 2.5.22 CONTROLLER DESIGN ................................................................. 60 2.5.22.1 2D EQUIVALENT MODEL WITH REPETITIVE NATURE .. 60 2.5.2.22 2D PREDICTION MODEL ........................................... 61 2.5.22.3 COST FUNCTION AND CONTROL LAW ........................ 62 2.5.22.4 2D-DMC DESIGN PROCEDURE ................................ 64 2.52.3 ANALYSIS OF CONVERGENCE AND ROBUSTNESS ........................ 65 2.5.3 SIMULATION ILLUSTRATION ....................................................................... 73 2.5.3.1 CASE 1: CONVERGENCE TEST .................................................... 75 2.5.3.2 CASE 2: REPETITIVE DISTURBANCES ........................................ 78 2.5.3.3 CASE 3: NONREPETITIVE DISTURBANCES .................................. 80 2.5.4 EXPERIMENTAL TEST OF 2D-DMC ........................................................... 82 2.6 SUMMARY AND PERSPECTIVES ......................................................................... 86 3 WATER-ASSISTED INJECTION MOLDING ................................................. 89 SHIH-JUNG LIU 3.1 INTRODUCTION ................................................................................................... 89 3.1.1 MOLDING PROCESS ................................................................................. 90 3.1.2 ADVANTAGES AND DISADVANTAGES ...................................................... 92 3.1.3 WATER VERSUS GAS ............................................................................... 93 3.1.4 MOLDING RESINS ................................................................................... 94 3.2 TOOLING ........................................................................................................... 95 3.3 PROCESS PARAMETERS ....................................................................................... 97 3.3.1 WATER PENETRATION BEHAVIOR IN MOLDED PARTS .................................. 97 3.3.2 WATER CHANNEL GEOMETRY ................................................................. 99 3.3.3 PART FINGERING ..................................................................................... 100 3.3.4 UNSTABLE WATER PENETRATIONS ............................................................. 102 3.3.5 MOLDING OF FIBER-REINFORCED MATERIALS ............................................ 103 3.4 MORPHOLOGY DEVELOPMENT ............................................................................. 105 3.5 MODELING AND SIMULATION ............................................................................. 108 3.6 CONCLUSIONS ................................................................................................... 112 4 FOAM INJECTION MOLDING OF CONDUCTIVE-FILLER/ POLYMER COMPOSITES ....................................................................... 115 AMIR AMELI AND CHUI B. PARK 4.1 INTRODUCTION ................................................................................................... 115 4.2 CONDUCTIVE-FILLER/POLYMER COMPOSITES (CPCS) ........................................ 116 4.3 FOAM INJECTION MOLDING .............................................................................. 119 4.4 FOAM-INJECTION-MOLDED CPCS ....................................................................... 120 4.4.1 MICROSTRUCTURE OF CPC FOAMS ........................................................... 122 4.4.1.1 FIBER INTERCONNECTIVITY ........................................................ 123 4.4.1.2 FIBER ORIENTATION ................................................................ 124 4.4.1.3 SKIN LAYER ............................................................................ 126 4.4.1.4 FIBER BREAKAGE .................................................................... 127 4.4.2 CONDUCTIVITY OF CPC FOAMS .............................................................. 129 4.4.2.1 THROUGH-PLANE CONDUCTIVITY .............................................. 129 4.4.22 IN-PLANE CONDUCTIVITY AND ANISOTROPY .............................. 133 4.42.3 UNIFORMITY OF CONDUCTIVITY ................................................. 135 4.4.3 IMPACT OF PROCESSING CONDITIONS ON THE CONDUCTIVITY OF CPC FOAMS .......................................................................................... 136 4.4.3.1 DEGREE OF FOAMING .............................................................. 136 4.4.32 INJECTION FLOW RATE .............................................................. 142 4.4.3.3 GAS CONTENT ........................................................................... 144 4.4.5.4 MELT TEMPERATURE ................................................................. 145 4.5 CONCLUDING REMARKS ..................................................................................... 146 5 WATER-ASSISTED FOAMING: A NEW IMPROVED APPROACH IN INJECTION MOLDING .......................................................................... 149 RACHMAT MULYANA, JOSE M. CASTRO, AND L. JAMES LEE 5.1 INTRODUCTION .................................................................................................... 149 5.2 NEED FOR WATER-CARRIER PARTICLES ................................................................. 151 5.2.1 EVALUATION OF WATER-CARRIER PARTICLES ............................................... 151 5.2.2 PRESSURIZED WATER INSIDE THE PELLET ................................................. 156 5.2.3 RESIDUAL WATER AND DRYING AFTER MOLDING ....................................... 157 5.2.4 SHELL LIFE OF PRESSURIZED PELLETS ....................................................... 158 5.3 INJECTION-MOLDING ANALYSIS ........................................................................... 162 5.3.1 MOLDS AND MOLDING PARAMETERS ....................................................... 162 5.3.2 EXPERIMENTAL OBSERVATIONS DURING THE FILLING STAGE .................... 163 5.3.3 PACKING AND COOLING STAGE ............................................................... 166 5.4 MECHANICAL PROPERTIES ................................................................................. 170 5.4.1 MECHANICAL PROPERTY COMPARISON AT MINIMUM CYCLE TIME ........ 170 5.4.2 EFFECT OF PACKING TIME ON MECHANICAL PROPERTIES ......................... 171 5.4.3 EFFECT OF WATER LEVEL ON MECHANICAL PROPERTIES ............................ 172 5.5 WARPING AND SURFACE QUALITY ....................................................................... 173 5.5.1 WARPAGE IMPROVEMENT ....................................................................... 173 5.5.2 FLOW MARKS AND SURFACE QUALITY ..................................................... 175 5.5.3 HIDING THE FLOW MARKS USING IN-MOLD COATING ............................ 177 5.5.4 METHOD OF WEIGHT SAVING ................................................................... 178 5.6 ACCELERATED-AGING TEST ................................................................................. 182 5.6.1 EFFECT OF WATER-CARRIER PARTICLES ....................................................... 182 5.6.2 EFFECT OF RESIDUAL WATER ..................................................................... 183 5.7 COMPARISON WITH SUPERCRITICAL FLUID MOLDING (SCF MOLDING) ................ 184 5.7.1 EXPERIMENTAL SETUP ........................................................................... 185 5.7.2 MECHANICAL PROPERTY COMPARISON ................................................... 188 5.7.3 WARPAGE AND SURFACE QUALITY ........................................................... 189 5.8 SUMMARY AND CONCLUSION ........................................................................... 191 6 VARIABLE MOLD TEMPERATURE TECHNOLOGIES ................................... 195 SHIA-CHUNG CHEN 6.1 INTRODUCTION ................................................................................................... 195 6.2 VARIOUS METHODS FOR DYNAMIC MOLD TEMPERATURE CONTROL ...................... 197 6.3 VARIABLE MOLD TEMPERATURE CONTROL WITH EMBEDDED INTERNAL HEAT SOURCES ................................................................................................. 199 6.3.1 HOT WATER HEATING/COLD WATER COOLING .......................................... 199 6.3.2 OIL HEATING/WATER COOLING ............................................................... 199 6.3.3 STEAM HEATING/WATER COOLING (RHCM) .......................................... 200 6.3.4 ELECTRICAL HEATER HEATING ................................................................. 203 6.3.5 PULSE COOLING (ALTERNATING TEMPERATURE TECHNOLOGY) .................. 204 6.3.6 ELECTRICAL HEATING AT THE MOLD SURFACE USING A TWO-LAYER COATING ............................................................................. 205 6.4 MOLD HEATING BASED ON ELECTROMAGNETIC INDUCTION TECHNOLOGY ............ 206 6.4.1 PRINCIPLE AND CHARACTERISTICS OF INDUCTION HEATING ...................... 206 6.4.2 INDUCTION HEATING FROM MOLD SURFACE (EXTERNAL HEATING) ............ 208 6.4.3 INDUCTION COIL DESIGN FOR MOLD AND MOLDING ................................ 209 6.4.4 THE CHALLENGES FACING EIHTC APPLICATIONS AND THEIR POSSIBLE SOLUTIONS .................................................................. 212 6.4.5 THE REAL APPLICATION OF EIHTC - MOLD EXTERIOR INDUCTION HEATING ............................................................................. 215 6.4.5.1 ELIMINATION OF A WELD LINE AND FLOATING FIBER MARKS ... 215 6.4.5.2 MICRO-FEATURES MOLDING ...................................................... 216 6.4.6 MOLD EXTERIOR/INDUCTION HEATING BY AN EXTERNALLY WRAPPED COIL ..................................................................................... 217 6.4.7 INDUCTION HEATING FROM THE MOLD INTERIOR USING EMBEDDED COILS ................................................................................. 220 6.4.8 MOLD INTERIOR/PROXIMITY EFFECT INDUCED BY INTERNAL CURRENT .... 224 6.5 OTHER MOLD SURFACE HEATING TECHNOLOGIES ................................................ 227 6.5.1 HOT GAS-ASSISTED HEATING ................................................................. 227 6.5.2 INFRARED HEATING ................................................................................. 231 7 CAE FOR ADVANCED INJECTION MOLDING TECHNOLOGIES .................... 235 RONG-YEU CHANG AND CHAO-TSAI (CT) HUANG 7.1 INTRODUCTION ................................................................................................... 235 7.2 MULTI-COMPONENT MOLDING ........................................................................... 236 7.2.1 INTRODUCTION ....................................................................................... 236 7.2.2 GOVERNING EQUATIONS ......................................................................... 238 7.2.3 CASE STUDY ......................................................................................... 240 7.2.4 SUMMARY ............................................................................................. 248 7.3 LONG-FIBER MICROSTRUCTURE PREDICTION ......................................................... 249 7.3.1 INTRODUCTION ....................................................................................... 249 7.3.2 GOVERNING EQUATIONS ......................................................................... 250 7.3.3 CASE STUDY ......................................................................................... 252 7.3.4 SUMMARY .............................................................................................. 256 7.4 MICROCELLULAR INJECTION MOLDING ................................................................. 256 7.4.1 INTRODUCTION ....................................................................................... 256 7.4.2 GOVERNING EQUATIONS ......................................................................... 257 7.4.3 CASE STUDY ......................................................................................... 259 7.4.4 SUMMARY .............................................................................................. 264 7.5 GAS-ASSISTED INJECTION MOLDING ................................................................... 265 7.5.1 INTRODUCTION ....................................................................................... 265 7.5.2 GOVERNING EQUATIONS ......................................................................... 266 7.5.3 CASE STUDY ......................................................................................... 267 7.5.4 SUMMARY ............................................................................................. 271 7.6 ADVANCED HOT RUNNER ................................................................................... 271 7.6.1 INTRODUCTION ....................................................................................... 271 7.6.2 GOVERNING EQUATIONS ......................................................................... 272 7.6.3 CASE STUDY ......................................................................................... 273 7.6.4 SUMMARY .............................................................................................. 281 7.7 CONFORMAL COOLING SYSTEM ........................................................................... 281 7.7.1 INTRODUCTION ....................................................................................... 281 7.7.2 GOVERNING EQUATIONS ......................................................................... 282 7.7.3 CASE STUDY ......................................................................................... 282 7.7.4 SUMMARY ............................................................................................. 289 7.8 VARIOTHERM MOLDING TECHNOLOGIES ............................................................... 289 7.8.1 INTRODUCTION ....................................................................................... 289 7.8.2 GOVERNING EQUATIONS ......................................................................... 290 7.8.3 CASE STUDY ......................................................................................... 290 7.8.4 SUMMARY ............................................................................................. 300 7.9 INJECTION-COMPRESSION MOLDING ................................................................. 301 7.9.1 INTRODUCTION ....................................................................................... 301 7.9.2 GOVERNING EQUATIONS ......................................................................... 302 7.9.3 CASE STUDY ......................................................................................... 302 7.9.4 SUMMARY ............................................................................................. 313 7.10 CONCLUDING REMARKS ..................................................................................... 313 8 INJECTION MOLDING OF OPTICAL PRODUCTS .......................................... 317 PEI-JEN WANG 8.1 INTRODUCTION .................................................................................................... 317 8.2 OPTICAL QUALITIES ........................................................................................... 318 8.3 DESIGN GUIDELINES ......................................................................................... 321 8.4 FUNDAMENTALS OF OPTICS ............................................................................... 322 8.4.1 SNELL * S LAW AND LENS IMAGES ........................................................... 323 8.4.2 MONOCHROMATIC ABERRATIONS ............................................................. 324 8.4.3 ZERNIKE POLYNOMIALS ......................................................................... 327 8.4.4 ABBE NUMBER ..................................................................................... 328 8.5 MATERIAL PROPERTIES ....................................................................................... 329 8.6 MOLD FLOW ANALYSIS ....................................................................................... 331 8.7 CASE STUDIES ................................................................................................... 338 8.7.1 THE LENS AND THE MOLD ..................................................................... 338 8.7.2 CAE SIMULATION PROCESS .................................................................. 339 8.7.3 EXPERIMENTAL VERIFICATION ................................................................. 343 8.8 CONCLUDING REMARKS ..................................................................................... 347 9 MICROINJECTION MOLDING .................................................................... 349 EUSEBIO CABRERA , JOSE M. CASTRO, ALLEN Y. YI, AND L. JAMES LEE 9.1 INTRODUCTION ................................................................................................... 349 9.2 ISSUES IN MOLDING PARTS WITH MICROFEATURES .............................................. 350 9.3 INFLUENCING FACTORS IN MICROINJECTION MOLDING ........................................ 354 9.4 EXPERIMENTAL AND NUMERICAL STUDIES OF INJECTION MOLDING WITH MICROFEATURES ....................................................................................... 355 9.5 DEVELOPMENTS IN MICROINJECTION-MOLDING TECHNOLOGY ............................ 363 9.6 ULTRATHIN WALL CASE STUDY ........................................................................... 368 9.7 CONCLUDING REMARKS ................................................................................... 375 10 MOLD DESIGN/MANUFACTURING NAVIGATION SYSTEM WITH KNOWLEDGE MANAGEMENT ....................................................... 379 WEN-REN JONG 10.1 INTRODUCTION ................................................................................................... 379 10.2 KNOWLEDGE MANAGEMENT ............................................................................... 381 10.3 FOUR-LAYER ARCHITECTURE ............................................................................... 393 10.4 REDEVELOPMENT ............................................................................................. 402 10.5 STAGE INTEGRATION ........................................................................................... 410 10.6 CONCLUSIONS ................................................................................................... 417 INDEX .......................................................................................................... 419
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record_format	marc
series2	Progress in polymer processing (PPP) series
spelling	Advanced injection molding technologies Shia-Chung Chen (ed.), Lih-Sheng Turng (ed.) Munich ; Cincinnati Hanser [2019] © 2019 XV, 426 Seiten Illustrationen, Diagramme 25 cm txt rdacontent n rdamedia nc rdacarrier Progress in polymer processing (PPP) series Enthält Index Spritzgießen (DE-588)4056561-0 gnd rswk-swf Injection molding of plastics Spritzgießen (DE-588)4056561-0 s DE-604 Chen, Shia-Chung (DE-588)1186648678 edt Turng, Lih-Sheng (DE-588)1188073605 edt Erscheint auch als Online-Ausgabe 978-1-56990-604-0 B:DE-101 application/pdf http://d-nb.info/1186861622/04 Inhaltsverzeichnis DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031278760&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Advanced injection molding technologies Spritzgießen (DE-588)4056561-0 gnd
subject_GND	(DE-588)4056561-0
title	Advanced injection molding technologies
title_auth	Advanced injection molding technologies
title_exact_search	Advanced injection molding technologies
title_full	Advanced injection molding technologies Shia-Chung Chen (ed.), Lih-Sheng Turng (ed.)
title_fullStr	Advanced injection molding technologies Shia-Chung Chen (ed.), Lih-Sheng Turng (ed.)
title_full_unstemmed	Advanced injection molding technologies Shia-Chung Chen (ed.), Lih-Sheng Turng (ed.)
title_short	Advanced injection molding technologies
title_sort	advanced injection molding technologies
topic	Spritzgießen (DE-588)4056561-0 gnd
topic_facet	Spritzgießen
url	http://d-nb.info/1186861622/04 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=031278760&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv	AT chenshiachung advancedinjectionmoldingtechnologies AT turnglihsheng advancedinjectionmoldingtechnologies

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