Rotor and structural dynamics of turbomachinery: a practical guide for engineers and scientists
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| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Cham
Springer
[2018]
|
| Series: | Applied Condition Monitoring
Volume 11 |
| Subjects: | |
| Online Access: | Inhaltstext http://www.springer.com/ Inhaltsverzeichnis |
| Physical Description: | xx, 289 Seiten Illustrationen, Diagramme 23.5 cm x 15.5 cm |
| ISBN: | 9783319732954 3319732951 |
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MARC
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| 020 | |a 3319732951 |9 3-319-73295-1 | ||
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| 100 | 1 | |a Subbiah, Raj |e Verfasser |4 aut | |
| 245 | 1 | 0 | |a Rotor and structural dynamics of turbomachinery |b a practical guide for engineers and scientists |c Raj Subbiah, Jeremy Eli Littleton |
| 264 | 1 | |a Cham |b Springer |c [2018] | |
| 300 | |a xx, 289 Seiten |b Illustrationen, Diagramme |c 23.5 cm x 15.5 cm | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 490 | 1 | |a Applied Condition Monitoring |v Volume 11 | |
| 650 | 0 | 7 | |a Strukturdynamik |0 (DE-588)4226174-0 |2 gnd |9 rswk-swf |
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| 653 | |a TGMD4 | ||
| 653 | |a Rotor dynamics | ||
| 653 | |a Structural degradation | ||
| 653 | |a Oil whirl | ||
| 653 | |a Steam whirl | ||
| 653 | |a Static and dynamic pedestal stiffness | ||
| 653 | |a Rotor diagnostics | ||
| 653 | |a Rotor vibration | ||
| 653 | |a Shaft alignment | ||
| 653 | |a Rotor balancing | ||
| 653 | |a Turbo-machinery field issues | ||
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| adam_text | Contents
1 Basics of Rotor and Structural Vibration
1 1 Introduction eee nee
1 2 General 0 ee ect eens
1 3 Fundamentals of Rotor Dynamics in Turbo-Machinery
1 4 Why Rotor Dynamics Plays a Vital Role in Rotating
Machinery Design? 1 0 cece cece ett
1 5 Rotor Failure Modes 0 eee ee eee eee ees
151 Torsional Vibration (Due to Rotor Twist)
See Fig 1520 eee eee
152 Lateral Vibration (Due to of Rotor Bending)
See Fig 160 cece eee cere ener erent eee
Rotor Dynamics Versus Stationary Structural Dynamics
161 Structural Vibration Versus Rotor Whirl
162 Structural Natural Frequencies Versus Rotor Critical
Speeds 66e nennen nennt
163 Structural Mode Shapes Versus Rotor Whirl
Motions - eee e creer teeter een nn nn
164 Structural Responses Versus Rotor Whirl
Responses neenteeen ent ntnnt
165 Structural Excitation Versus Rotor Excitation
Forces 0 eee e eee e rere tte en
166 Stability of Structures Versus Rotor Stability --
Examples een nnen nn N
LT Example nennen
172 Example-2 essen ent
1 73 Example3 seen
174 Example sensensksuu nn
Eluid-Film Stifness nn nnnsnntnn
wore — —
a
xiv
Contents
1 9 Forward and Backward Rotor Whirl Vectors , 18
191 Split Critical Speeds of a Rotor 000 20
192 Construction of Whirl Plots , 21
1 10 Closure 0 ec cece eee e eee ea eas 22
References 200 ccc eee eee eee renn 23
Mathematical Model 22 con 25
2 1 Introduction 2 222 eee ern 25
2 2 General 2 0 ce cece eee cee eneeee 25
2 3 Lateral (Bending) Rotor Dynamic Model 26
231 The Rotor Modeling 222222222 en 26
232 The Fluid-Film Bearing Modeling 27
233 Bearing Support Pedestal Modeling 27
234 Concrete Foundation Modeling 27
235 Steel Foundation Structures 28
2 4 Solution Methods 2 2202 e eee 28
24 1 Transfer Matrix (TM) Approach 22 28
242 Two Dimensional Finite Element Formulation 31
243 Gyroscopic Effect in Rotor Systems 0 32
24 4 Asymmetric Stiffness Effects in Rotor Systems 33
2 5 Advanced Rotor Modeling Methods 35
251 Lateral Rotor Model 35
252 Mode-Frequency Analysis or Modal Analysis
on Rigid Supports 2 2 eee 39
253 Unbalance Response Calculations 40
254 Q-actor Evaluation 41
255 Rotor Stability Calculations 42
2 6 Various Rotor Constructions 00 44
261 Mono-Bloc Rotor 1 44
262 Shrunk-on Disc Rotor , 45
263 Welded Rotor 2 222222 45
2 7 Rotor Mechanics 2 222222 2 2 nn 46
2 8 Torsional (Twist) Rotor Dynamics 47
281 Lumped Mass Model 0 0 48
282 Blade and Rotor Disc Frequency Coupling 49
283 Three-D Finite Element Model of a Bladed-Disc 50
2 84 Effects of Blade-Disc Coupling on Lateral
Dynamics 52
285 Rotor Torsional Model 00 54
286 Three-D Torsional Modeling of Rotors 56
287 Modal Analysis 2022 nn 57
2 88 Steady-State Excitations 2 222 60
289 Positive and Negative Sequence Currents 61
2 8 10 Transient Excitations
Contents
AV
2 8 11 Loss of Life Calculations 00 0 0 00 66
2 8 12 Out-of Phase Synchronization (OPS) 67
2 8 13 Sub-synchronous Excitations - 68
2 8 14 Impact on Shaft Torque Due to Grid Events 69
2 9 Testing for Torsional Frequencies and Modes - 70
291 Stationary Frequency Testing 005- 70
292 Rotating Tests 200 cee eee ees 71
2 10 Closure 2 0 cc eee teens 72
References 0 0 cece eee etn e ene nne 72
3 Rotor-to-Structure Interaction 2 006 0 22 eee eee 73
3 1 Introduction 000 cece ee eee tenes 73
32 General 00e ccc eee 73
3 3 Influence of Bearing Support Pedestal Stiffness on Rotor
Critical Frequencies 22222 -eeeeceeeeee nern nn 74
331 Rigid Bearing Support Pedestals - - 74
33 2 Flexible Bearing Support Pedestals - 76
33 3 Background on Flexible Bearing Support Pedestal
Degradation 0206 eee eee eee eens 78
334 Pedestal Degradation Experience in Power Plants 80
34 First Rotor Mode or U-Rotor Mode ---- eee eer eeee 80
3 5 Second Rotor Mode or S-Rotor Mode 6 -- 2 esses eee 81
3 6 Rotor and Bearing Support Pedestal Modeling ------- 82
3 7 Testing Methods ee eee eee eer etree rnennes 83
371 Electrical Shaker 006e eee eee ete eres 84
372 Shaker Test Process 0 eee eee ere trees 85
373 Shaker Test Spectrum Plots ---+eereeeees 86
37 4 Shaker Test Pedestal Stiffness Plots + +- 86
3 8 Calculation of Lateral Frequencies Using Shaker Data 91
381 Mode Shapes of LP Rotor Systems Connected
with an Extension Shaft - rer 91
382 Finite Element Model and Results ----++++++ 93
39 Evaluation of Pedestal Degradation Condition ------+- 93
391 Primary Evaluation een nennt 93
39 2 Secondary Evaluation eeeeeeeenennnnt 94
393 Stiffening of Flexible Pedestals -+---+ +++ 00 94
3 10 Recommended Guide Lines (GL) to Assess Safe Operational
Condition of Flexible Bearing Pedestals nee 94
3 10 1 Primary Assessment een 94
3 10 2 Secondary Assessment nennen 95
3 103 Inspections nennen nennt 95
3 104 Other Inuences ent ©
3 10 5 Seasonal Changes in Condenser Pressure +++
xvi
Contents
3 10 6 Influences Due to Electrical Grid Events 97
3 10 7 Influences Due to Grout Degradation , 97
3 11 Closure 2 2 ee eee tence neers 97
References 2 2 22 once een een 98
Fluid-Film, Steam and/or Gas Seal Influences on Rotor
Dynamics 00 ence e eee eee ees 99
4 1 Introduction 0 eee ec cee cee ee eeee 99
4 2 General nn 99
4 3 Bearing Types 1 2 eee nennen 101
44 Capabilities of Various Bearing Types 102
44 1 Fluid-Film Bearings 2222220 102
442 Rolling Element Bearings (Ball and Roller) 103
443 Magnetic Bearings 2 2 2000 nun 103
4 5 Plain Cylindrical Bearings onen 103
451 Hydrodynamic Film Formation 104
452 Journal Position in Oil Film 105
453 When Does a Bearing Need an Oil Lift? 106
454 Partial-Arc Bearings 22220 107
455 Viscosity Pump Bearings 107
456 Common Construction Features on All Hydrodynamic
Bearings 20000 ececcceee 110
4 6 Elliptical Bearings © 2 0 eee ec eee ee, 111
4 7 Axial Groove Type Bearings 112
4 8 Pressure Dam Bearings 2 200 112
49 Tilting-Pad Bearings 222000 n 113
49 1 Leading Edge Groove (LEG) Bearings 115
492 Two-Pad Tilt Pad Bearings 117
493 Three-Pad Tilt Pad Bearings 0 118
494 Five-Pad Tilt-Pad Bearing 118
495 Six-Pad Tilt-Pad Bearings 119
4 10 Special Bearing Types 120
4 10 1 Squeeze-Film Dampers 120
4 10 2 Magnetic (Levitated) Bearings 121
4 11 Comparison of Bearing Types , 123
4 12 Fluid-Film Bearing Theory 124
4 12 1 Oil Film Dynamic Coefficients 128
4 12 2 Bearing L/D Ratios 129
412 3 Oil Lift Pockets 2 220200 131
4 13 Rotor Instability 0 000 132
4 13 1 Oil Whirl/Whip in Bearings , 133
4 13 2 Steam Whirl
4 13 3 Discussions of Self-excited Vibration
Contents
xvü
4 14 Thrust or Axial Bearings 22 220 oo ones 138
4 14 1 How Are Thrust Bearings Built? 222220 140
4 15 Symptoms of Issues in Fluid-Film Bearings:
Journal (Radial) Bearings 20000 cece eee eee eee 142
4 16 Symptoms of Issues in Fluid-Film Bearings:
Thrust (Axial) Bearings 000 ccc eee tees 144
4 17 Closure 0 cee eee eee tenn nnees 144
References 6 eee eee eee teen eens 145
5 Rotor Balancing: Concept, Modeling and Analysis -- 147
§ 1 Introduction 2 0 ec ee ence eer teneee 147
52 General 0 ccc ccc eee eee eee n ene tenes 147
5 3 Why do Rotors Need Balancing? - see eee eens 148
5 4 Basic Methods of Balancing 00 ese eee eee eee 148
5 5 Rotor Classifications 2 0 cece cee eee ees 149
55 1 Rigid Rotor 26 cece eee eee eee ees 149
552 Flexible Rotor 02 e eee ee eee tenet eeees 150
553 Methods of Balancing -- eee ee eee eens 150
5 6 Practical Field Balancing of Turbine—Generator (T-G) Trains 151
561 Vibration Measurement 006- ee eee eee ees 151
562 Various Vibration Components +----+e eee ee 155
563 Vibration Data Organization +-+eeeee rere 158
564 Initial Data Required for Evaluation - +++-- 158
565 Evaluation of Slow Roll Data (Static Imbalance
of Shaft Run Out) 6 e eee eect eee trees 159
5 7 Natural Frequency, Mode Shapes and Critical Vibration 162
5 8 Actual Heavy Spot Angle Versus Indicated Heavy
Spot Angle een nee nn nn 163
581 Calculating Lag Angle to Mode Shape
Relationship 20sec eee e cress teenies 165
582 Identifying Rotor Critical Speeds -- ese ee eeees 167
583 Determining Static and Dynamic Imbalance
Components een tt 170
5 9 Balancing Analysis ren eerenttenn nennen 173
591 Calculating Effect Coefficients and Lag Angles 185
592 Applying Effect Coefficients and Lag Angles
to Balance een nennen 187
5 10 Balancing of Rotors with Shared Bearings nn 191
5 11 Rotor Systems with Clutch een 192
5 12 Commonly Used Balance Weights nn 193
5 13 Closure acc een een nennen nn toa
References -0:eeeeertt? ree
Contents
xviii
6 Rotor Train Alignment 000e cece eee eens 197
6 1 Introduction 00000 ccc eee ee tee eee tenes 197
6 2 General 0 0 cee teen e eee e eens 197
6 3 Turbine Assembly 00 00 e eee eee eee 198
6 4 Rotor Train Alignment 0 0 000000020000 000 200
641 Coupling Gaps and Displacements 200
642 How are Coupling Displacements
and Gaps Measured in the Field? 203
643 Coupling Alignment Data from Measured
Readings © 0 eee eee ee eee 207
6 5 Two Different Philosophies of Rotor Alignments 208
651 Coupling Alignment Impacts: Shared Bearing
System Versus Two Bearings System 208
652 Coupling Alignment for Two Bearings
Per Rotor Supports 6 00 00 0 ee cee eee eee 209
653 Alignment in Multi-span Rotor Systems 210
654 How Does Shaft Alignment Keep the Bending
Stresses in Check? 0 eee eee cee ee 211
6 6 Coupling Alignment for Shared Bearing Rotor Supports 211
6 7 General Guideline for Runout Measurements 212
6 8 Other Guidelines for Better Shaft Alignments 213
681 Galling in Coupling Bolts 0000 0000, 213
682 Requirements of Spigot Clearances/Interferences 215
6 9 Other Shaft Alignment Methods 2 2222 con 216
6 10 Closure 20er 216
References onen nennen 216
7 Condition Monitoring of Rotors 2 222202 217
7 1 Introduction 22 2 on nern 217
72 General nennen 217
7 3 Diagnostic Data and Tools een 218
73 1 Shaft Relative Vibration (SRV) Measurement 219
732 Seismic Vibration (SV) Measurement of Structures 220
733 Shaft Absolute Vibration (SAV) Measurement 221
734 Bearing Metal Temperature Measurements 223
74 Load Variations 2 0 26 cece cece ceees 224
7 5 Pressure Variations 2000c cece eeeee 224
7 6 Diagnostic Data 2 ccc ec ccc cece eee 224
761 Bode Plot 0 cece cece cece eee 225
762 Polar Plot 20 02c cece cece eeee 226
763 Shaft Centerline Plot 0 0 0000000 228
764 Spectrum Plot 2222 c cece cece 229
Contents
xix
7 7 Frequency/Time Domain Plots 000 00 0c ccc eeee 230
771 Spectrum Water Fall Plot 00 000 000 231
7 8 General Information 266 eee eee 233
7 9 Torsional Shaft Vibration Measurement 0005 235
791 Angular Velocity Measuring Methods
in Shafts [6-8] cee eee ees 235
7 10 Operational Influences on Rotor Vibration 0045 240
7 10 1 Closing of Rotor-Stator Clearances 2 - 240
7 10 2 Cylinder Distortion/Misalignment 66- 242
7 10 3 Ingress of a Cooling Media Such as Cool
Steam and/or Water Induction 0 0005: 243
7 10 4 Lube Oil Influences on Increased Rotor Vibration 244
TAL Closure 2 06 eee eee eee tte nees 250
References 2 2 ec ee eee eee cents 251
8 Case Studies 0 00 nennen 253
8 1 Introduction 2 0 ee eee eee eens 253
82 General 0 0 cee eee ence e een ee nets 253
8 3 Description of a Problem for Test Case-l 0 202 eee ee 254
831 Data Review 0 cece ee ee eee ene 254
832 Simulation 0 0 cece eee eters 256
333 Solution 2 cece eee ee ete tenes 257
8 4 Description of a Problem for Test Case-2 - ++-++-+55 258
841 Data Review cee eee eee eee enter tes 258
84 2 Solution 0 eee eee teeter ttt 260
8 5 Description of a Problem for Test Case-3 ----+-++e+s0ee- 261
85 1 Data Review cee e eee e eerste terete 261
852 Analyses - eee ee eee er etree r testes 264
85 3 Solution eee e eee teeter etree sree 266
8 6 Description of a Problem for Test Case-4 cece cee eee eee 267
861 Analyses: The Following Data Were Reviewed - 267
862 Solution ernennen nern nt 268
8 7 Description of a Problem for Test Case-S cee ceteris 269
871 Analyses een 269
872 Solution - een nennt tt 271
8 8 Description of a Problem for Test Case-6 rennen een 272
881 Data Analysis een nt 272
De llreeeessesensssnttttnttt 274
832 Solution een
8 9 Description of a Problem for Test Case-T 92990 275
891 Data Analysis ---eerererrrts 2
892 Solution seen nenn a
8 10 Description of a Problem for Test Cases rennen an
810 1 Analysis een om
8 10 2 Solution nennen
XX
Contents
8 11 Description of a Problem for Test Case-9 -- - ,
8 11 1 Data Analysis 2 22 60 eee eee
8 11 2 Solution 2 26 ee etnies
8 12 Description of a Problem for Test Case-10
8 12 1 Historical Data Review 0 60 ee
8 12 2 Field Measurements with Excessive Runout
at the Coupling End 0 0 02 00 0
8 12 3 Concerns 2 2 eee cee eens
8 12 4 Resolution 0 cece eee ee eens
8 12 5 Conclusion ee eens
8 13 Description of a Problem for Test Case-l1
8 13 1 Analysis 2 2 ee eee ee
8 13 2 Thermal Stress Analysis 000 2000
8 13 3 Metallurgical Findings 0 000
8 13 4 Conclusions 020 cece cee neces
8 14 Closure 20 eee eee eee eee
Appendix A: Behavioral Similarities Between a Structure
and a Human Body 2 2200er
References 0 nennen
|
| any_adam_object | 1 |
| author | Subbiah, Raj Littleton, Jeremy Eli |
| author_facet | Subbiah, Raj Littleton, Jeremy Eli |
| author_role | aut aut |
| author_sort | Subbiah, Raj |
| author_variant | r s rs j e l je jel |
| building | Verbundindex |
| bvnumber | BV044927751 |
| classification_rvk | ZL 5400 |
| ctrlnum | (OCoLC)1050949325 (DE-599)DNB1145165605 |
| discipline | Maschinenbau / Maschinenwesen |
| format | Book |
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| id | DE-604.BV044927751 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T08:04:58Z |
| institution | BVB |
| institution_GND | (DE-588)1064344704 |
| isbn | 9783319732954 3319732951 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-030320891 |
| oclc_num | 1050949325 |
| open_access_boolean | |
| owner | DE-83 DE-29T |
| owner_facet | DE-83 DE-29T |
| physical | xx, 289 Seiten Illustrationen, Diagramme 23.5 cm x 15.5 cm |
| publishDate | 2018 |
| publishDateSearch | 2018 |
| publishDateSort | 2018 |
| publisher | Springer |
| record_format | marc |
| series | Applied Condition Monitoring |
| series2 | Applied Condition Monitoring |
| spelling | Subbiah, Raj Verfasser aut Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists Raj Subbiah, Jeremy Eli Littleton Cham Springer [2018] xx, 289 Seiten Illustrationen, Diagramme 23.5 cm x 15.5 cm txt rdacontent n rdamedia nc rdacarrier Applied Condition Monitoring Volume 11 Strukturdynamik (DE-588)4226174-0 gnd rswk-swf Rotordynamik (DE-588)4178546-0 gnd rswk-swf Strömungsmaschine (DE-588)4058079-9 gnd rswk-swf TGMD4 Rotor dynamics Structural degradation Oil whirl Steam whirl Static and dynamic pedestal stiffness Rotor diagnostics Rotor vibration Shaft alignment Rotor balancing Turbo-machinery field issues Strömungsmaschine (DE-588)4058079-9 s Rotordynamik (DE-588)4178546-0 s Strukturdynamik (DE-588)4226174-0 s DE-604 Littleton, Jeremy Eli Verfasser aut Springer International Publishing (DE-588)1064344704 pbl Elektronische Reproduktion 9783319732961 Erscheint auch als Online-Ausgabe 978-3-319-73296-1 Applied Condition Monitoring Volume 11 (DE-604)BV044566088 11 X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=2f30c36da4f74f4eb845545fc894e7ce&prov=M&dok_var=1&dok_ext=htm Inhaltstext X:MVB http://www.springer.com/ HEBIS Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030320891&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Subbiah, Raj Littleton, Jeremy Eli Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists Applied Condition Monitoring Strukturdynamik (DE-588)4226174-0 gnd Rotordynamik (DE-588)4178546-0 gnd Strömungsmaschine (DE-588)4058079-9 gnd |
| subject_GND | (DE-588)4226174-0 (DE-588)4178546-0 (DE-588)4058079-9 |
| title | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists |
| title_auth | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists |
| title_exact_search | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists |
| title_full | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists Raj Subbiah, Jeremy Eli Littleton |
| title_fullStr | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists Raj Subbiah, Jeremy Eli Littleton |
| title_full_unstemmed | Rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists Raj Subbiah, Jeremy Eli Littleton |
| title_short | Rotor and structural dynamics of turbomachinery |
| title_sort | rotor and structural dynamics of turbomachinery a practical guide for engineers and scientists |
| title_sub | a practical guide for engineers and scientists |
| topic | Strukturdynamik (DE-588)4226174-0 gnd Rotordynamik (DE-588)4178546-0 gnd Strömungsmaschine (DE-588)4058079-9 gnd |
| topic_facet | Strukturdynamik Rotordynamik Strömungsmaschine |
| url | http://deposit.dnb.de/cgi-bin/dokserv?id=2f30c36da4f74f4eb845545fc894e7ce&prov=M&dok_var=1&dok_ext=htm http://www.springer.com/ http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030320891&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV044566088 |
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