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Injection molding advanced troubleshooting guide:

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Bibliographic Details
Main Authors:	Kerkstra, Randy (Author), Brammer, Steve (Author)
Format:	Book
Language:	English
Published:	München Hanser [2018]
Subjects:	Fehlersuche Spritzgießen PLAS2018
Online Access:	http://www.hanser-fachbuch.de/9781569906453 Inhaltsverzeichnis
Physical Description:	XX, 491 Seiten Illustrationen, Diagramme
ISBN:	9781569906453 1569906459

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MARC


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adam_text	CONTENTS P REFACE.............................................................................................. V ABOUT THE AUTHORS ........................................................................... VII 1 TROUBLESHOOTING METHODOLOGY................................................. 1 1.1 TROUBLESHOOTING....................................................................................... 1 1.2 WHAT MAKES AN EFFECTIVE TROUBLESHOOTER?............................................. 1 1.3 WHAT MAKES AN INEFFECTIVE TROUBLESHOOTER? ......................................... 3 1.4 TROUBLESHOOTING METHODOLOGY................................................................ 3 1.4.1 STOP: SYSTEMATICALLY.................................................................. 4 1.4.2 STOP: T H IN K ............................................................... 6 1.4.3 STOP: O BSERVE ........................................................................... 7 1.4.4 STOP: PROCEED ........................................................................... 10 1.4.5 STOP: TROUBLESHOOTING C YCLE .................................................... 12 1.4.6 HARD FIX VERSUS PROCESSING AROUND PROBLEM ........................... 13 1.4.7 TROUBLESHOOTING TOOLS ...... . ....................................................... 13 1.4.8 TROUBLESHOOTING METHODOLOGY SUMMARY ................................. 18 2 TROUBLESHOOTING TOOL KIT ......................................................... 21 2.1 LOCKOUL/TAGOUT....................................................................................... 21 2.2 HAND TOOLS............................................................................................... 21 2.3 PYROMETER................................................................................................. 22 2.4 SPOTTING B LU E........................................................................................... 22 2.5 MEASUREMENT TOOLS................................................................................. 22 2.6 M ULTIMETER............................................................................................... 22 2.7 PROCESS MONITORING EQUIPMENT.............................................................. 23 2.8 MOISTURE ANALYZER................................................................................... 23 2.9 DEW POINT METER ...................................................................................... 23 2.10 FLASHLIGHT................................................................................................. 24 2.11 MICROSCOPE/MAGNIFYING G LASS ................................................................ 24 2.12 SILLY P UTTY................................................................................................. 24 2.13 INSPECTION MIRROR .................................................................................... 24 2.14 THERMAL IMAGING CAMERA........................................................................ 25 2.15 ALUMINUM TAPE........................................................................................ 25 2.16 DIAL INDICATOR ........................................................................................... 25 2.17 PURGING COMPOUND.................................................................................. 25 2.18 GRINDER/STONES ........................................................................................ 26 2.19 C AM ERA............................................................................... 26 2.20 MATERIAL D ATA ........................................................................................... 26 2.21 S CALE......................................................................................................... 26 2.22 FLOW M ETER............................................................................................... 27 2.23 MOLD CLEANING S UPPLIES.......................................................................... 27 2.24 MISCELLANEOUS SUPPLIES . ........................................ 27 3 DECOUPLED OR SCIENTIFIC MOLDING............................................ 29 4 GATING DETAILS .......................................................................... 33 4.1 GATING....................................................................................................... 33 4.2 GATE SIZE, SHAPE, AND T APER.................................................................... 35 4.3 MENTAL PICTURE VOLUME VERSUS PRESSURE................................................. 40 5 MOLD HYDRAULICS ....................................................................... 41 5.1 HYDRAULIC USES ........................................................................................ 41 5.2 SET AND PULL PRESSURE .............................................................................. 41 5.3 CYLINDER SIZING ........................................................................................ 42 5.4 HYDRAULIC CORES OR SLIDES........................................................................ 44 5.5 MULTIPLE SEQUENCES................................. 44 5.6 M OUNTING................................................................................................. 45 5.7 SWITCHES................................................................................................... 45 6 MOLD TEXTURE AND POLISH........................................................... 47 6.1 MOLD T EXTURE........................................................................................... 47 6.2 MOLD POLISH ................................................ 50 7 VENTING...................................................................................... 53 7.1 VENTING B ASICS......................................................................................... 53 7.2 ALTERNATE VENTING ................................................................................... 58 7.3 VENTING CONCLUSION . . . . .......................................................................... 60 8 MACHINE PERFORMANCE.............................................................. 61 8.1 LOAD SENSITIVITY....................................................................................... 63 8.2 DYNAMIC CHECK VALVE STUDY .................................................................. 64 8.3 VELOCITY LINEARITY ................................................................................... 65 8.4 10-CYCLE OVERLAY..................................................................................... 68 8.5 CYCLE VARIATION ....................................................................................... 70 8.6 VELOCITY TO PRESSURE TRANSFER.................................................................. 72 8.6.1 MACHINE CONTROL ........................................................................ 75 8.7 MACHINE DOCUMENTATION ......................................................................... 78 9 DRYING........................................................................... 81 9.1 INTRODUCTION............................................................................................. 81 9.2 KEYS TO D RYING......................................................................................... 81 9.2.1 TEMPERATURE............................................................................... 83 9.2.2 DRY AIR ................................ 83 9.2.3 AIR FLOW ..................................................................................... 85 9.2.4 TIME ........................................................................................... 85 9.3 MOISTURE A NALYSIS................................................................................... 86 9.4 MATERIAL HANDLING................................................................................... 88 9.5 MATERIAL CONCERNS................................................................................... 90 10 PURGING ..................................................................................... 91 10.1 PURGING IMPACT ....................................................................................... 91 10.2 PURGING METHOD EXAMPLE........................................................................ 92 10.3 PURGING COMPOUNDS............................................................................... 93 11 HOT R UNNERS............................................................................. 95 11.1 HOT RUNNER ADVANTAGES.......................................................................... 95 11.2 HEATERS AND THERMOCOUPLES .................................................................. 95 11.3 HANG UP AREAS . ....................................................................................... 96 11.4 HOT DROP TIPS........................................................................................... 96 11.5 DROOLING, STRINGING, AND SPRUE STICKING................................................. 97 11.6 FREEZE O FF................................................................................................. 97 11.7 ORIFICE SIZE............................................................................................... 97 11.8 LEAKAGE ................................................................................................... 98 11.9 ZONES AND W IRIN G .................................................................................... 99 11.10 HOT RUNNER TROUBLESHOOTING.................................................................. 99 12 CAVITY BALANCE.......................................................................... 101 12.1 FLOW LENGTH............................................................................................. 103 12.2 FLOW D IAM ETER......................................................................................... 103 12.3 SHEAR......................................................................................................... 103 12.4 COOLING..................................................................................................... 105 12.5 VENTING..................................................................................................... 106 12.6 CLAMP P RESSU RE........................................................................................ 106 12.7 CAVITY FILL BALANCE S TU D Y ........................................................................ 107 12.8 ARTIFICIAL BALANCE...................................................................................... 108 12.8.1 FAMILY MOLDS ............................................................................. 109 13 CAVITY INSTRUMENTATION............................................................. 111 13.1 CAVITY PRESSURE TECHNOLOGY.................................................................... I L L 13.2 CAVITY THERMOCOUPLES ............................................................................ 118 13.3 PROCESS DOCUMENTATION .......................................................................... 121 13.4 PROCESS C ONTROL....................................................................................... 122 13.5 ADDITIONAL MONITORING OPTIONS .............................................................. 123 14 MOLD COOLING............................................................................. 125 14.1 MOLD COOLING IMPORTANCE........................................................................ 125 14.2 WATER FLOW ............................................................................................... 126 14.3 DOCUMENTATION ....................................................................................... 127 14.4 TOOLING TECHNIQUES.................................................................................. 128 14.5 OTHER COOLING C ONCERNS.......................................................................... 130 15 BLACK OR BROWN SPECKS............................................................. 131 15.1 DESCRIPTION............................................................................................... 131 15.2 BLACK SPECKS TROUBLESHOOTING CHART .................................................... 132 15.3 BLACK SPECKS TROUBLESHOOTING............................................................... 132 15.3.1 BLACK SPECKS TROUBLESHOOTING MOLDING PROCESS ISSUES .......... 132 15.3.2 BLACK SPECKS TROUBLESHOOTING MOLD ISSUES ............................. 133 15.3.3 BLACK SPECKS TROUBLESHOOTING MACHINE ISSUES ....................... 135 15.3.4 BLACK SPECKS TROUBLESHOOTING MATERIAL ISSUES ....................... 137 16 BLUSH......................................................................................... 141 16.1 DESCRIPTION............................................................................................... 141 16.2 BLUSH TROUBLESHOOTING C H ART.................................................................. 142 16.3 BLUSH TROUBLESHOOTING............................................................................ 142 16.3.1 BLUSH TROUBLESHOOTING MOLDING PROCESS ISSU E S ....................... 142 16.3.2 BLUSH TROUBLESHOOTING TOOLING ISSU ES....................................... 145 16.3.3 BLUSH TROUBLESHOOTING MACHINE ISSUES..................................... 148 16.3.4 BLUSH TROUBLESHOOTING MATERIAL ISSU ES ..................................... 149 17 BROWN S TRE AK S.......................................................................... 151 17.1 DESCRIPTION............................................................................................... 151 17.2 BROWN STREAK TROUBLESHOOTING C H A RT .................................................... 152 17.3 BROWN STREAK TROUBLESHOOTING ....... 152 17.3.1 BROWN STREAK TROUBLESHOOTING MOLDING PROCESS IS S U E S .......... 152 17.3.2 BROWN STREAK TROUBLESHOOTING MOLD IS SU E S ............................. 156 17.3.3 BROWN STREAK TROUBLESHOOTING MACHINE ISSU E S......................... 159 17.3.4 BROWN STREAK TROUBLESHOOTING MATERIAL IS S U E S ......................... 162 18 BUBBLES .................................................................................... 165 18.1 DESCRIPTION............................................................................................... 165 18.2 BUBBLES TROUBLESHOOTING C H A RT ........ ...................................................... 166 18.3 BUBBLES TROUBLESHOOTING........................................................................ 166 18.3.1 BUBBLES TROUBLESHOOTING MOLDING PROCESS ISSU E S ................... 167 18.3.2 BUBBLES TROUBLESHOOTING MOLD ISSU ES....................................... 168 18.3.3 BUBBLES TROUBLESHOOTING MACHINE ISSUES ................................. 170 18.3.4 BUBBLES TROUBLESHOOTING MATERIAL ISSU E S ................................. 171 19 BUILDUP...................................................................................... 173 19.1 DESCRIPTION ........................................ 173 19.2 BUILDUP TROUBLESHOOTING C H A RT .............................................................. 174 19.3 BUILDUP TROUBLESHOOTING ........................................................................ 174 19.3.1 BUILDUP TROUBLESHOOTING MOLDING PROCESS IS SU E S ..................... 174 19.3.2 BUILDUP TROUBLESHOOTING MOLD ISSU E S ....................................... 175 19.3.3 BUILDUP TROUBLESHOOTING MACHINE ISSU ES ................................. 177 19.3.4 BUILDUP TROUBLESHOOTING MATERIAL IS SU E S ................................. 177 20 BURNS......................................................................................... 181 20.1 DESCRIPTION............................................................................................... 181 20.2 BURNS TROUBLESHOOTING C HART.................................................................. 182 20.3 BURNS TROUBLESHOOTING............................................................................ 182 20.3.1 BURNS TROUBLESHOOTING MOLDING PROCESS ISSUES ....................... 182 20.3.2 BURNS TROUBLESHOOTING MOLD ISSUES ......................................... 184 20.3.3 BURNS TROUBLESHOOTING MACHINE ISSUES ................................... 186 20.3.4 BURNS TROUBLESHOOTING MATERIAL ISSUES ................................... 189 21 CLOUDINESS................................................................................. 191 21.1 DESCRIPTION............................................................................................... 191 21.2 CLOUDINESS TROUBLESHOOTING CHART ........................................................ 192 21.3 CLOUDINESS TROUBLESHOOTING.................................................................... 192 21.3.1 CLOUDINESS TROUBLESHOOTING MOLDING PROCESS ISSUES .............. 192 21.3.2 CLOUDINESS TROUBLESHOOTING MOLD IS S U E S ................................. 194 21.3.3 CLOUDINESS TROUBLESHOOTING MACHINE IS S U E S ........................... 195 21.3.4 CLOUDINESS TROUBLESHOOTING MATERIAL ISSUES ........................... 196 22 COLOR SWIRLS ............................................................................. 199 22.1 DESCRIPTION............................................................................................... 199 22.2 COLOR SWIRLS TROUBLESHOOTING CHART ...................................................... 200 22.3 COLOR SWIRLS TROUBLESHOOTING.................................................................. 200 22.3.1 COLOR SWIRLS TROUBLESHOOTING MOLDING PROCESS ISSUES ............ 200 22.3.2 COLOR SWIRLS TROUBLESHOOTING MOLD IS S U E S ............................... 202 22.3.3 COLOR SWIRLS TROUBLESHOOTING MACHINE IS S U E S ......................... 202 22.3.4 COLOR SWIRLS TROUBLESHOOTING MATERIAL ISSUES ......................... 204 23 CONTAMINATION.......................................................................... 209 23.1 DESCRIPTION............................................................................................... 209 23.2 CONTAMINATION TROUBLESHOOTING C H A RT................................................... 210 23.3 CONTAMINATION TROUBLESHOOTING ............................................................ 210 23.3.1 CONTAMINATION TROUBLESHOOTING MOLDING PROCESS IS S U E S ........ 210 23.3.2 CONTAMINATION TROUBLESHOOTING MOLD ISSU E S ........................... 212 23.3.3 CONTAMINATION TROUBLESHOOTING MACHINE ISSU E S...................... 215 23.3.4 CONTAMINATION TROUBLESHOOTING MATERIAL IS SU E S ...................... 217 24 CRACKING.................................................................................... 223 24.1 DESCRIPTION............................................................................................... 223 24.2 CRACKING TROUBLESHOOTING C H A RT............................................................ 224 24.3 CRACKING TROUBLESHOOTING ...................................................................... 224 24.3.1 CRACKING TROUBLESHOOTING MOLDING PROCESS IS SU E S .................. 224 24.3.2 CRACKING TROUBLESHOOTING MOLD ISSU ES ..................................... 228 24.3.3 CRACKING TROUBLESHOOTING MACHINE ISSU ES ............................... 229 24.3.4 CRACKING TROUBLESHOOTING MATERIAL ISSU E S ............................... 230 25 DELAMINATION ........................................................................... 233 25.1 DESCRIPTION............................................................................................... 233 25.2 DELAMINATION TROUBLESHOOTING C H A RT .................................................... 234 25.3 DELAMINATION TROUBLESHOOTING................................................................ 234 25.3.1 DELAMINATION TROUBLESHOOTING MOLDING PROCESS ISSUES .......... 234 25.3.2 DELAMINATION TROUBLESHOOTING MOLD IS SU E S ............................. 235 25.3.3 DELAMINATION TROUBLESHOOTING MACHINE IS SU E S ....................... 236 25.3.4 DELAMINATION TROUBLESHOOTING MATERIAL IS S U E S ....................... 237 26 DIMENSIONS................................ 239 26.1 DESCRIPTION............................................................................................... 239 26.2 DIMENSIONS TROUBLESHOOTING C HART ........................................................ 239 26.3 DIMENSIONS TROUBLESHOOTING.................................................................. 240 26.3.1 DIMENSIONS TROUBLESHOOTING MOLDING PROCESS ISSUES .............. 240 26.3.2 DIMENSIONS TROUBLESHOOTING MOLD ISSUES ............................... 245 26.3.3 DIMENSIONS TROUBLESHOOTING MACHINE ISSUES ......................... 247 26.3.4 DIMENSIONS TROUBLESHOOTING MATERIAL ISSUES ........................... 251 27 EXCESSIVE CYCLE TIME .............................................................. 255 27.1 DESCRIPTION............................................................................................... 255 27.2 EXCESSIVE CYCLE TIME TROUBLESHOOTING CHART ....................................... 255 27.3 EXCESSIVE CYCLE TIME TROUBLESHOOTING .................................................. 256 27.3.1 EXCESSIVE CYCLE TIME TROUBLESHOOTING MOLDING PROCESS ISSUES .......................................................................................... 256 27.3.2 EXCESSIVE CYCLE TIME TROUBLESHOOTING MOLD ISSUES .............. 259 27.3.3 EXCESSIVE CYCLE TIME TROUBLESHOOTING MACHINE ISSUES .......... 262 27.3.4 EXCESSIVE CYCLE TIME TROUBLESHOOTING MATERIAL ISSUES .......... 263 28 HIGH FILL P RESSURE..................................................................... 265 28.1 DESCRIPTION............................................................................................... 265 28.2 HIGH FILL PRESSURE TROUBLESHOOTING C H A R T............................................. 265 28.3 HIGH FILL PRESSURE TROUBLESHOOTING ........................................................ 266 28.3.1 HIGH FILL PRESSURE TROUBLESHOOTING MOLDING PROCESS ISSUES .. 266 28.3.2 HIGH FILL PRESSURE TROUBLESHOOTING MOLD IS S U E S ...................... 267 28.3.3 HIGH FILL PRESSURE TROUBLESHOOTING MACHINE IS SU E S ................ 269 28.3.4 HIGH FILL PRESSURE TROUBLESHOOTING MATERIAL IS S U E S ................ 274 29 FLAKING ...................................................................................... 277 29.1 DESCRIPTION............................................................................................... 277 29.2 FLAKING TROUBLESHOOTING C H A R T .................................. 278 29.3 FLAKING TROUBLESHOOTING.......................................................................... 278 29.3.1 FLAKING TROUBLESHOOTING MOLDING PROCESS ISSUES .................... 278 29.3.2 FLAKING TROUBLESHOOTING MOLD IS SU E S ....................................... 278 29.3.3 FLAKING TROUBLESHOOTING MACHINE IS S U E S ................................. 280 29.3.4 FLAKING TROUBLESHOOTING MATERIAL ISSUES ................................. 280 30 FLASH ......................................................................................... 281 30.1 DESCRIPTION............................................................................................... 281 30.2 FLASH TROUBLESHOOTING C H A RT.................................................................. 282 30.3 FLASH TROUBLESHOOTING ............................................................................ 282 30.3.1 FLASH TROUBLESHOOTING MOLDING PROCESS IS S U E S ....................... 283 30.3.2 FLASH TROUBLESHOOTING MOLD ISSU E S........................................... 287 30.3.3 FLASH TROUBLESHOOTING MACHINE ISSU E S ..................................... 292 30.3.4 FLASH TROUBLESHOOTING MATERIAL IS SU E S ..................................... 296 31 FLOW L INES................................................................................. 299 31.1 DESCRIPTION ............... 299 31.2 FLOW LINES TROUBLESHOOTING CHART ...................................................... 299 31.3 FLOW LINES TROUBLESHOOTING.................................................................... 300 31.3.1 FLOW LINES TROUBLESHOOTING MOLDING PROCESS ISSUES ............... 300 31.3.2 FLOW LINES TROUBLESHOOTING MOLD ISSUES ................................. 302 31.3.3 FLOW LINES TROUBLESHOOTING MACHINE ISSUES ........................... 304 31.3.4 FLOW LINES TROUBLESHOOTING MATERIAL ISSUES ........................... 306 32 GLASS FIBERS ON S URFACE........................................................... 309 32.1 DESCRIPTION............................................................................................... 309 32.2 GLASS FIBERS ON SURFACE TROUBLESHOOTING C HART ..................................... 310 32.3 GLASS FIBERS ON SURFACE TROUBLESHOOTING............................................... 310 32.3.1 GLASS FIBERS ON SURFACE TROUBLESHOOTING MOLDING PROCESS ISSUES ......................................................................................... 310 32.3.2 GLASS FIBERS ON SURFACE TROUBLESHOOTING MOLD ISSUES ............ 312 32.3.3 GLASS FIBERS ON SURFACE TROUBLESHOOTING MACHINE ISSUES ---- 314 32.3.4 GLASS FIBERS ON SURFACE TROUBLESHOOTING MATERIAL ISSUES ---- 315 33 GLOSS VARIATION ........................................................................ 319 33.1 DESCRIPTION............................................................................................... 319 33.2 GLOSS VARIATION TROUBLESHOOTING C HART .................................................. 320 33.3 GLOSS VARIATION TROUBLESHOOTING ............................................................ 320 33.3.1 GLOSS VARIATION TROUBLESHOOTING MOLDING PROCESS ISSUES ........ 320 33.3.2 GLOSS VARIATION TROUBLESHOOTING MOLD ISSUES ......................... 324 33.3.3 GLOSS VARIATION TROUBLESHOOTING MACHINE ISSUES ................... 327 33.3.4 GLOSS VARIATION TROUBLESHOOTING MATERIAL ISSUES ..................... 327 34 JETTING....................................................................................... 331 34.1 DESCRIPTION............................................ 331 34.2 JETTING TROUBLESHOOTING C H A RT................................................................ 332 34.3 JETTING TROUBLESHOOTING ......................................................................... 332 34.3.1 JETTING TROUBLESHOOTING MOLDING PROCESS IS S U E S ..................... 333 34.3.2 JETTING TROUBLESHOOTING MOLD ISSU E S......................................... 334 34.3.3 JETTING TROUBLESHOOTING MACHINE ISSU E S ................................... 336 34.3.4 JETTING TROUBLESHOOTING MATERIAL I S S U E S ................................... 336 35 PART STICKING ON COVER ............................................................ 337 35.1 DESCRIPTION............................................................................................... 337 35.2 PART STICKING ON COVER TROUBLESHOOTING C HART....................................... 337 35.3 PART STICKING ON COVER TROUBLESHOOTING ................................................ 338 35.3.1 PART STICKING ON COVER TROUBLESHOOTING MOLDING PROCESS ISSUES ......................................................................................... 338 35.3.2 PART STICKING ON COVER TROUBLESHOOTING MOLD ISSUES .............. 339 35.3.3 PART STICKING ON COVER TROUBLESHOOTING MACHINE ISSUES ........ 342 35.3.4 PART STICKING ON COVER TROUBLESHOOTING MATERIAL ISSUES ........ 343 36 PART STICKING ON EJECTOR........................................................... 345 36.1 DESCRIPTION............................................................................................... 345 36.2 PART STICKING ON EJECTOR TROUBLESHOOTING CHART ................................... 346 36.3 PART STICKING ON EJECTOR TROUBLESHOOTING............................................... 346 36.3.1 PART STICKING ON EJECTOR MOLDING PROCESS ISSU E S...................... 346 36.3.2 PART STICKING ON EJECTOR TROUBLESHOOTING MOLD ISSUES ............ 349 36.3.3 PART STICKING ON EJECTOR TROUBLESHOOTING MACHINE ISSUES ___ 351 36.3.4 PART STICKING ON EJECTOR TROUBLESHOOTING MATERIAL ISSUES ___ 352 37 PIN P U SH .................................................................................... 355 37.1 DESCRIPTION............................................................................................... 355 37.2 PIN PUSH TROUBLESHOOTING C H A RT ............................................................ 356 37.3 PIN PUSH TROUBLESHOOTING ...................................................................... 356 37.3.1 PIN PUSH TROUBLESHOOTING MOLD PROCESS ISSU ES........................ 356 37.3.2 PIN PUSH TROUBLESHOOTING MOLD ISSU E S ..................................... 358 37.3.3 PIN PUSH TROUBLESHOOTING MACHINE ISSU ES ............................... 360 37.3.4 PIN PUSH TROUBLESHOOTING MATERIAL IS SU E S ............................... 361 38 READ-THROUGH............................................................................ 363 38.1 DESCRIPTION............................................................................................... 363 38.2 READ-THROUGH TROUBLESHOOTING C H A RT..................................................... 364 38.3 READ-THROUGH TROUBLESHOOTING .............................................................. 364 38.3.1 READ-THROUGH TROUBLESHOOTING MOLDING PROCESS IS S U E S .......... 364 38.3.2 READ-THROUGH TROUBLESHOOTING MOLD ISSU E S ............................. 365 38.3.3 READ-THROUGH TROUBLESHOOTING MACHINE ISSU E S........................ 367 38.3.4 READ-THROUGH TROUBLESHOOTING MATERIAL IS SU E S ........................ 367 39 SCUFFS AND SCRATCHES................................................................ 369 39.1 DESCRIPTION............................................................................................... 369 39.2 SCUFFS AND SCRATCHES TROUBLESHOOTING C H A RT ......................................... 370 39.3 SCUFFS AND SCRATCHES TROUBLESHOOTING ................................................... 370 39.3.1 SCUFFS AND SCRATCHES TROUBLESHOOTING MOLDING PROCESS ISSUES ......................................................................................... 370 39.3.2 SCUFFS AND SCRATCHES TROUBLESHOOTING MOLD ISSU ES .................. 373 39.3.3 SCUFFS AND SCRATCHES TROUBLESHOOTING MACHINE ISSU E S ............ 375 39.3.4 SCUFFS AND SCRATCHES TROUBLESHOOTING MATERIAL IS SU E S ............ 375 40 SHORT S H O T................................................................................. 377 40.1 DESCRIPTION............................................................................................... 377 40.2 SHORT SHOT TROUBLESHOOTING C H ART .......................................................... 378 40.3 SHORT SHOT TROUBLESHOOTING.................................................................... 378 40.3.1 SHORT SHOT TROUBLESHOOTING MOLDING PROCESS ISSU ES................ 378 40.3.2 SHORT SHOT TROUBLESHOOTING MOLD ISSUES ................................... 385 40.3.3 SHORT SHOT TROUBLESHOOTING MACHINE ISSUES ............................. 389 40.3.4 SHORT SHOT TROUBLESHOOTING MATERIAL ISSUES ............................. 393 41 S IN K ........................................................................................... 397 41.1 DESCRIPTION............................................................................................... 397 41.2 SINK TROUBLESHOOTING C H ART.................................................................... 398 41.3 SINK TROUBLESHOOTING ............................................................................. 398 41.3.1 SINK TROUBLESHOOTING MOLDING PROCESS ISSU E S ......................... 398 41.3.2 SINK TROUBLESHOOTING MOLD ISSUES............................................. 404 41.3.3 SINK TROUBLESHOOTING MACHINE ISSUES....................................... 408 41.3.4 SINK TROUBLESHOOTING MATERIAL ISSU ES....................................... 411 42 S PLAY......................................................................................... 413 42.1 DESCRIPTION............................................................................................... 413 42.2 SPLAY TROUBLESHOOTING C H A RT.................................................................. 414 42.3 SPLAY TROUBLESHOOTING .......................... 414 42.3.1 SPLAY TROUBLESHOOTING MOLDING PROCESS RELATED I S S U E S .......... 415 42.3.2 SPLAY TROUBLESHOOTING MOLD ISSU E S........................................... 420 42.3.3 MACHINE ISSUES .......................................................................... 425 42.3.4 MATERIAL ISSUES............................................................................ 427 43 SPRUE STICKING.......................................................................... 431 43.1 DESCRIPTION............................................................................................... 431 43.2 SPRUE STICKING TROUBLESHOOTING C H A RT .................................................. 432 43.3 SPRUE STICKING TROUBLESHOOTING ............................................................ 432 43.3.1 SPRUE STICKING TROUBLESHOOTING MOLDING PROCESS IS S U E S ........ 432 43.3.2 SPRUE STICKING TROUBLESHOOTING MOLD ISSU E S ........................... 435 43.3.3 SPRUE STICKING TROUBLESHOOTING MACHINE ISSU E S ..................... 439 43.3.4 SPRUE STICKING TROUBLESHOOTING MATERIAL ISSUES . ................... 441 44 STRINGERS ................................................................................... 443 44.1 DESCRIPTION............................................................................................... 443 44.2 STRINGERS TROUBLESHOOTING C H ART ............................................................ 444 44.3 STRINGERS TROUBLESHOOTING...................................................................... 444 44.3.1 STRINGERS TROUBLESHOOTING MOLDING PROCESS ISSU E S.................. 444 44.3.2 STRINGERS TROUBLESHOOTING MOLD ISSUES ..................................... 446 44.3.3 STRINGERS TROUBLESHOOTING MACHINE ISSUES ............................... 448 44.3.4 STRINGERS TROUBLESHOOTING MATERIAL ISSU ES............................... 450 45 V OIDS......................................................................................... 4SI 45.1 DESCRIPTION............................................................................................... 451 45.2 VOIDS TROUBLESHOOTING C H A RT.................................................................. 452 45.3 VOIDS TROUBLESHOOTING ............................................................................ 452 45.3.1 VOIDS TROUBLESHOOTING MOLDING PROCESS IS SU E S ....................... 452 45.3.2 VOIDS TROUBLESHOOTING MOLD ISSU E S........................................... 454 45.3.3 VOIDS TROUBLESHOOTING MACHINE ISSU E S ..................................... 456 45.3.4 VOIDS TROUBLESHOOTING MATERIAL IS SU E S ..................................... 456 46 WARP ....................................................................... 457 46.1 DESCRIPTION............................................................................................... 457 46.2 WARP TROUBLESHOOTING C H A RT.................................................................. 457 46.3 WARP TROUBLESHOOTING ............................................................................ 458 46.3.1 WARP TROUBLESHOOTING MOLDING PROCESS IS S U E S ....................... 459 46.3.2 WARP TROUBLESHOOTING MOLD IS SU E S ........................................... 465 46.3.3 WARP TROUBLESHOOTING MACHINE ISSU E S ..................................... 467 46.3.4 WARP TROUBLESHOOTING MATERIAL IS S U E S ..................................... 468 47 WELD LINES................................................................................. 471 47.1 DESCRIPTION............................................................................................... 471 47.2 WELD LINES TROUBLESHOOTING CHART ........................................................ 472 47.3 WELD LINES TROUBLESHOOTING.................................................................... 472 47.3.1 WELD LINES TROUBLESHOOTING MOLDING PROCESS ISSUES .............. 473 47.3.2 WELD LINES TROUBLESHOOTING MOLD IS S U E S ................................. 475 47.3.3 WELD LINES TROUBLESHOOTING MACHINE IS S U E S ........................... 477 47.3.4 WELD LINES TROUBLESHOOTING MATERIAL ISSUES ........................... 478 INDEX 481
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spelling	Kerkstra, Randy Verfasser aut Injection molding advanced troubleshooting guide Randy Kerkstra, Steve Brammer München Hanser [2018] © 2018 XX, 491 Seiten Illustrationen, Diagramme txt rdacontent n rdamedia nc rdacarrier Fehlersuche (DE-588)4016615-6 gnd rswk-swf Spritzgießen (DE-588)4056561-0 gnd rswk-swf PLAS2018 Spritzgießen (DE-588)4056561-0 s DE-604 Fehlersuche (DE-588)4016615-6 s Brammer, Steve Verfasser aut Hanser Publications (DE-588)1064064051 pbl Erscheint auch als Online-Ausgabe 978-1-56990-646-0 X:MVB http://www.hanser-fachbuch.de/9781569906453 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030304983&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Kerkstra, Randy Brammer, Steve Injection molding advanced troubleshooting guide Fehlersuche (DE-588)4016615-6 gnd Spritzgießen (DE-588)4056561-0 gnd
subject_GND	(DE-588)4016615-6 (DE-588)4056561-0
title	Injection molding advanced troubleshooting guide
title_auth	Injection molding advanced troubleshooting guide
title_exact_search	Injection molding advanced troubleshooting guide
title_full	Injection molding advanced troubleshooting guide Randy Kerkstra, Steve Brammer
title_fullStr	Injection molding advanced troubleshooting guide Randy Kerkstra, Steve Brammer
title_full_unstemmed	Injection molding advanced troubleshooting guide Randy Kerkstra, Steve Brammer
title_short	Injection molding advanced troubleshooting guide
title_sort	injection molding advanced troubleshooting guide
topic	Fehlersuche (DE-588)4016615-6 gnd Spritzgießen (DE-588)4056561-0 gnd
topic_facet	Fehlersuche Spritzgießen
url	http://www.hanser-fachbuch.de/9781569906453 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=030304983&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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