Bearing tribology: principles and applications
Gespeichert in:
| 1. Verfasser: | |
|---|---|
| Format: | Elektronisch E-Book |
| Sprache: | English |
| Veröffentlicht: |
Berlin ; Heidelberg
Springer
2017
|
| Schlagworte: | |
| Online-Zugang: | BTU01 FAB01 FAW01 FHA01 FHI01 FHN01 FHR01 FKE01 FLA01 FRO01 FWS01 FWS02 TUM01 UBY01 URL des Erstveröffentlichers Inhaltsverzeichnis |
| Beschreibung: | 1 Online-Ressource (xii, 333 Seiten) Illustrationen, Diagramme |
| ISBN: | 9783662530979 |
| DOI: | 10.1007/978-3-662-53097-9 |
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Datensatz im Suchindex
| DE-BY-FWS_katkey | 630229 |
|---|---|
| _version_ | 1806180310368387072 |
| adam_text | Titel: Bearing tribology
Autor: Qiu, Ming
Jahr: 2017
Contents
Friction, Wear, and Lubrication in the Bearing Application...... 1
1.1 Basic Concepts of the Tribology........................ 1
1.1.1 Basic Definition of the Bearing Tribology........... 1
1.1.2 Objects and Tasks of the Bearing Tribology......... 2
1.1.3 Subject Characteristics of the Bearing Tribology...... 4
1.2 Bearing Friction and Wear............................. 5
1.2.1 Sliding Friction and Rolling Friction............... 5
1.2.2 Types of Bearings............................. 6
1.2.3 Friction and Wear in the Bearing Application........ 7
1.3 Bearing Lubrication.................................. 7
1.3.1 Plain Bearing Lubrication....................... 8
1.3.2 Rolling Bearing Lubrication..................... 8
References............................................... 8
Bearing Surface Contact................................... 9
2.1 Surface Structure and Property.......................... 9
2.1.1 Surface Structure.............................. 9
2.1.2 Surface Property.............................. 11
2.2 Surface Morphology Parameters......................... 14
2.2.1 Surface Geometry............................. 14
2.2.2 Surface Morphology Parameters.................. 15
2.2.3 Surface Morphology Statistical Parameters.......... 17
2.3 Hertz Elastic Contact................................. 18
2.3.1 Contact Between Two Cylinders.................. 19
2.3.2 Contact Between Two Balls..................... 21
2.3.3 Rough Surface Contact......................... 22
2.3.4 Plasticity Index............................... 27
2.4 Heating Effect of the Surface Contact..................... 28
2.4.1 Static Heat Source............................. 28
2.4.2 Dynamic Heat Source.......................... 29
viii Contents
2.4.3 Sliding Heat................................. 30
2.4.4 Rolling Heat................................. 32
2.5 Contact Problems in the Bearings........................ 32
2.5.1 Rolling Bearing Contact........................ 32
2.5.2 Plain Bearing Contact.......................... 36
2.5.3 Contact Stress Between Rolling Element
and Raceway................................. 37
2.5.4 Contact Stress Between Rolling Element and Rib..... 37
References............................................... 38
3 Mechanism of Bearing Friction and Wear.................... 39
3.1 Sliding Friction Mechanism............................ 39
3.1.1 Sliding Friction Characteristics................... 39
3.1.2 Basic Friction Theory.......................... 41
3.1.3 Adhesion Friction Theory....................... 43
3.1.4 Friction Binomial Law......................... 50
3.2 Rolling Friction Mechanism............................ 51
3.2.1 Micro-Slip Effect.............................. 51
3.2.2 Elastic Hysteresis.............................. 52
3.2.3 Plastic Deformation............................ 52
3.2.4 Adhesion Effect............................... 53
3.2.5 Rolling Friction Calculation...................... 53
3.2.6 Rolling Friction Law........................... 54
3.3 Wear Mechanism.................................... 55
3.3.1 Wear Classification............................ 55
3.3.2 Wear Mechanism.............................. 56
3.4 Wear Calculation.................................... 67
3.4.1 Wear Representation........................... 67
3.4.2 Abrasive Wear Calculation...................... 67
3.4.3 Adhesive Wear Calculation...................... 68
3.4.4. IBM Wear Calculation......................... 69
3.5 Wear Law in the Practical Design....................... 71
3.5.1 Friction Pair Material Selection Rules.............. 71
3.5.2 Protective Layer Principle and Wear-Resisting
Layer Design Criteria.......................... 73
References............................................... 76
4 Materials for Bearing Frictional Pairs........................ 77
4.1 Sliding Bearing Material............................... 77
4.1.1 Babbitt Alloy................................. 78
4.1.2 Copper Alloy................................. 81
4.1.3 Aluminum Alloy.............................. 82
4.1.4 Gray Cast Iron, Wear Resistant Cast Iron
and Nodular Graphite Iron....................... 84
4.1.5 Porous Metallic Materials....................... 84
Contents ix
4.1.6 Nonmetallic Materials.......................... 85
4.1.7 Graphite-Metal Alloy.......................... 87
4.2 Rolling Bearing Material.............................. 87
4.2.1 Steels for Rings and Rolling Elements............. 88
4.2.2 Other Materials of the Rolling Bearings............ 95
4.2.3 Bearing Steel Selection Principle.................. 97
References............................................... 99
5 Sliding Bearing Lubrication Theory......................... 101
5.1 Lubrication Condition................................. 101
5.2 Hydrodynamic Lubrication............................. 103
5.2.1 Fluid Lubrication Basic Equation................. 103
5.2.2 Reynolds Equation............................ 105
5.2.3 Flow Equation and Shearing Stress Equation........ 110
5.3 Design and Calculation of Hydrodynamic Sliding Bearing..... 112
5.3.1 Tapered-Land Thrust Bearing.................... 113
5.3.2 Ladder Bearing............................... 115
5.3.3 Journal Bearing............................... 117
5.4 Fluid Dynamic Instability.............................. 126
5.4.1 Oil Film Instability............................ 126
5.4.2 Half-frequency Whirl........................... 127
5.4.3 Oil Oscillation................................ 128
5.4.4 Oil Film Instability Restraint..................... 129
5.5 Hydrostatic Lubrication............................... 130
5.5.1 Working Principle............................. 130
5.5.2 Design Principle of Capillary Throttling Journal
Hydrostatic Bearing............................ 134
5.6 Special Sliding Bearings............................... 139
5.6.1 Gas Bearing Lubrication Theory.................. 139
5.6.2 Magnetic Suspension Bearing Principle............. 142
References............................................... 143
6 Rolling Bearing Lubrication Theory......................... 145
6.1 Rigid Contact Lubrication Theory....................... 145
6.1.1 Geometric Analogy and Clearance Equation......... 146
6.1.2 Martin Line Contact Lubrication Theory............ 147
6.2 Elastic Hydrodynamic Lubrication Theory................. 150
6.2.1 Approximate Solution for Line Contact EHL........ 150
6.2.2 Numerical Solution for Line Contact EHL.......... 155
6.2.3 Key Influencing Factors on Loads Distribution
and Oil Film Shape for EHL..................... 160
6.2.4 Line Contact Lubrication Equation and State
Diagram..................................... 161
6.2.5 Point Contact Lubrication Equation and State
Diagram..................................... 163
Contents
6.3 EHL Theory in the Bearing Application................... 167
6.3.1 EHL Theory Application........................ 167
6.3.2 EHL Calculation in the Rolling Bearing............ 168
6.4 Boundary Lubrication Theory........................... 171
6.4.1 Boundary Lubrication Mechanism................. 171
6.4.2 Boundary Film Types and Characteristics........... 171
6.4.3 Influencing Factors on Boundary Lubrication Film .... 173
6.5 Recearch Development for the Rolling Bearing
Lubrication Mechanism............................... 174
6.5.1 EHL Simulation Study in the Rough Surface........ 175
6.5.2 Grease Lubrication Mechanism................... 176
6.5.3 Grease Lubrication Migration Mechanism........... 178
6.6 Genetic Algorithm in the Cylindrical Roller Bearing
Thermal Elastohydrodynamic Numerical Analysis........... 181
References............................................... 185
Bearing Lubrication Application............................ 187
7.1 Lubricant.......................................... 187
7.1.1 Oil Lubrication............................... 187
7.1.2 Grease...................................... 192
7.1.3 Solid Lubricant and Gas Lubricant................ 193
7.2 Sliding Bearing Lubrication............................ 193
7.2.1 Sliding Bearing with Boundary Lubrication......... 194
7.2.2 Sliding Bearing with Dynamic Lubrication.......... 194
7.2.3 Lubrication Types............................. 195
7.2.4 Lubricant Selection............................ 196
7.2.5 Lubrication System............................ 196
7.3 Rolling Bearing Lubrication............................ 197
7.3.1 Lubrication Types............................. 198
7.3.2 Lubricant Selection............................ 199
7.3.3 Lubricant Dosage............................. 202
7.4 Bearing Lubrication for the Typical Equipment............. 205
7.4.1 Auto Bearing Lubrication....................... 205
7.4.2 Mill Bearing Lubrication........................ 207
7.4.3 Large Size Motor Bearing Lubrication............. 211
References............................................... 212
Friction and Wear Testing Technology in the Bearing........... 213
8.1 Friction Torque Measuring of the Bearing................. 213
8.1.1 Twisted Shaft Method.......................... 214
8.1.2 Balance Moment Method....................... 214
8.1.3 Energy Conversion Method...................... 214
8.2 Wear Loss Measuring of the Bearing..................... 215
8.2.1 Weight Method............................... 215
8.2.2 Length Method............................... 216
Contents xi
8.2.3 Radioisotope Method........................... 216
8.2.4 Precipitation or Chemical Analysis Method.......... 217
8.2.5 Profiler Method............................... 217
8.2.6 Displacement Sensor Method.................... 217
8.3 Friction Temperature Measuring of the Bearing............. 218
8.3.1 The Thermocouple Method...................... 218
8.3.2 The Thin Film Sensor Method................... 219
8.3.3 The Infrared Thermometry Method................ 220
8.3.4 The Thermal Resistance Method.................. 220
8.3.5 The Optical Fiber Method....................... 221
8.4 Traction Force Measuring of the Bearing.................. 221
8.4.1 Line Contact EHL Traction Force Method.......... 222
8.4.2 Point Contact EHL Traction Force Method.......... 224
8.5 Bearing Tribo-tester of the Bearing...................... 225
8.5.1 High-Speed Tribo-tester......................... 226
8.5.2 Heavy Load Sliding Friction Tester................ 228
8.5.3 Spherical Plain Bearing Tribo-tester............... 229
8.5.4 Bearing Life Tester............................ 231
8.5.5 Bearing Friction Torque Tester................... 233
8.5.6 Journal Bearing Tribo-tester..................... 236
References............................................... 237
9 Fault Diagnosis and Status Monitoring of the Bearing........... 239
9.1 Introduction........................................ 239
9.2 Basic Theory of the Condition Monitoring................. 240
9.2.1 Status Signal and Characteristic Parameter.......... 241
9.2.2 Signal Processing and Analysis................... 248
9.2.3 State Recognition............................. 248
9.3 Oil Analysis........................................ 249
9.3.1 Oil Analysis................................. 249
9.3.2 Ferrographic Analysis.......................... 253
9.3.3 Magnetic Plug Inspection....................... 257
9.4 Vibration Diagnosis.................................. 259
9.4.1 Introduction.................................. 259
9.4.2 Discriminant Standard.......................... 265
9.4.3 Signal Analysis............................... 266
9.5 Plain Bearing Working Condition Monitoring.............. 271
9.5.1 Failure Types................................. 271
9.5.2 Diagnostic Methods............................ 282
9.5.3 Cases....................................... 286
9.6 Rolling Bearing Working Condition Monitoring............. 288
9.6.1 Diagnostic Technology......................... 288
9.6.2 Basic Process and Methods...................... 293
9.6.3 Vibration Analysis in the Fault Diagnosis........... 295
9.6.4 Fault Signal Processing......................... 295
xii Contents
9.6.5 Rolling Bearing Fault Vibration Diagnosis.......... 296
9.6.6 Rolling Bearing Vibration Monitoring.............. 300
References............................................... 305
10 Applied Tribology in the Bearing............................ 307
10.1 Applied Tribology in the Railway Bearing................. 307
10.1.1 Material Effect................................ 308
10.1.2 Processing Quality Effect........................ 309
10.1.3 Lubrication and Sealing Effect.................... 309
10.1.4 Structure Effect............................... 310
10.2 Applied Tribology in the Auto Bearing................... 311
10.2.1 Engine Bearing Tribology....................... 311
10.2.2 Differential Side Bearing and Transmission
Bearing Tribology............................. 314
10.2.3 Clutch Bearing Tribology....................... 315
10.2.4 Steer Bearing Tribology........................ 315
10.2.5 Hub Bearing Tribology......................... 316
10.2.6 Constant Velocity Universal Joint Tribology......... 316
10.3 Applied Tribology in the Lathe Bearing................... 317
10.3.1 Wear....................................... 318
10.3.2 Lubrication.................................. 318
10.4 Applied Tribology in the Mill Bearing.................... 319
10.4.1 Rolling Bearing Tribology....................... 320
10.4.2 Sliding Bearing Tribology....................... 321
10.5 Applied Tribology in Aerospace Bearing.................. 322
10.5.1 Aerospace Rolling Bearing Tribology.............. 323
10.5.2 Aerospace Sliding Bearing Tribology.............. 325
10.6 Applied Tribology in the Precise Instrument Bearing......... 327
10.7 Applied Tribology in Heavy-Duty Bearing................. 329
10.7.1 Heavy-Duty Rolling Bearing Tribology............. 329
10.7.2 Heavy-Duty Sliding Bearing Tribology............. 331
References............................................... 331
|
| any_adam_object | 1 |
| author | Qiu, Ming |
| author_GND | (DE-588)1120529182 (DE-588)1120529506 (DE-588)1120529972 |
| author_facet | Qiu, Ming |
| author_role | aut |
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| building | Verbundindex |
| bvnumber | BV043861845 |
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| dewey-full | 621.8 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 621 - Applied physics |
| dewey-raw | 621.8 |
| dewey-search | 621.8 |
| dewey-sort | 3621.8 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Maschinenbau / Maschinenwesen Elektrotechnik Maschinenbau |
| doi_str_mv | 10.1007/978-3-662-53097-9 |
| format | Electronic eBook |
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| id | DE-604.BV043861845 |
| illustrated | Not Illustrated |
| indexdate | 2024-08-01T12:22:52Z |
| institution | BVB |
| isbn | 9783662530979 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-029271919 |
| oclc_num | 962101346 |
| open_access_boolean | |
| owner | DE-859 DE-1046 DE-860 DE-898 DE-BY-UBR DE-706 DE-92 DE-1043 DE-91 DE-BY-TUM DE-634 DE-Aug4 DE-861 DE-863 DE-BY-FWS DE-862 DE-BY-FWS DE-573 |
| owner_facet | DE-859 DE-1046 DE-860 DE-898 DE-BY-UBR DE-706 DE-92 DE-1043 DE-91 DE-BY-TUM DE-634 DE-Aug4 DE-861 DE-863 DE-BY-FWS DE-862 DE-BY-FWS DE-573 |
| physical | 1 Online-Ressource (xii, 333 Seiten) Illustrationen, Diagramme |
| psigel | ZDB-2-ENG ZDB-2-ENG_2017 |
| publishDate | 2017 |
| publishDateSearch | 2017 |
| publishDateSort | 2017 |
| publisher | Springer |
| record_format | marc |
| spellingShingle | Qiu, Ming Bearing tribology principles and applications Engineering Engineering design Machinery Tribology Corrosion and anti-corrosives Coatings Machinery and Machine Elements Tribology, Corrosion and Coatings Engineering Design Ingenieurwissenschaften Tribologie (DE-588)4060847-5 gnd Lager Maschinenbau (DE-588)4034071-5 gnd |
| subject_GND | (DE-588)4060847-5 (DE-588)4034071-5 |
| title | Bearing tribology principles and applications |
| title_auth | Bearing tribology principles and applications |
| title_exact_search | Bearing tribology principles and applications |
| title_full | Bearing tribology principles and applications Ming Qiu, Long Chen, Yingchun Li, Jiafei Yan |
| title_fullStr | Bearing tribology principles and applications Ming Qiu, Long Chen, Yingchun Li, Jiafei Yan |
| title_full_unstemmed | Bearing tribology principles and applications Ming Qiu, Long Chen, Yingchun Li, Jiafei Yan |
| title_short | Bearing tribology |
| title_sort | bearing tribology principles and applications |
| title_sub | principles and applications |
| topic | Engineering Engineering design Machinery Tribology Corrosion and anti-corrosives Coatings Machinery and Machine Elements Tribology, Corrosion and Coatings Engineering Design Ingenieurwissenschaften Tribologie (DE-588)4060847-5 gnd Lager Maschinenbau (DE-588)4034071-5 gnd |
| topic_facet | Engineering Engineering design Machinery Tribology Corrosion and anti-corrosives Coatings Machinery and Machine Elements Tribology, Corrosion and Coatings Engineering Design Ingenieurwissenschaften Tribologie Lager Maschinenbau |
| url | https://doi.org/10.1007/978-3-662-53097-9 http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029271919&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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