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Injection molds for beginners:

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Bibliographic Details
Main Author:	Dangel, Rainer (Author)
Format:	Book
Language:	English
Published:	Munich Hanser [2016]
Subjects:	Spritzgießwerkzeug Werkzeugbau Lehrbuch
Online Access:	Inhaltsverzeichnis
Physical Description:	XVIII, 308 Seiten Illustrationen 25 cm
ISBN:	9781569906316

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MARC


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adam_text	CONTENTS FOREWORD ........................................................................................... V THE AUTHOR......................................................................................... VII ACKNOWLEDGEMENT............................................................................ IX HOW TO USE THIS BOOK....................................................................... XVII 1 INTRODUCTION ............................................................................... 1 2 MOULD T YPES............................................................................... 3 2.1 SIMPLE OPEN/CLOSE MOULD ........................................................................ 3 2.1.1 CLASSIC STRUCTURE OF AN OPEN/CLOSE M OULD ................................... 6 2.1.2 GUIDING ELEMENTS............................................................................ 7 2.1.3 BACKING PLATE ................................................................................. 10 2.2 MOULDS WITH MOVING ELEMENTS ................................................................ 11 2.2.1 U NDERCUT......................................................................................... 11 2.2.2 S LID E ....-......................................................................................... 12 2.2.3 SLIDE OPERATION ............................................................................... 13 2.2.4 LATCH, CLIP LOCK ............................................................................. 14 2.2.5 INCLINED EJECTOR ............................................................................. 15 2.2.6 FORCED DEMOULDING ........................................................................ 17 2.2.7 MOULD SIZE ..................................................................................... 18 2.3 MOULD FOR THREADS..................................................................................... 19 2.3.1 EXTERNAL THREADS ........................................................................... 20 2.3.2 INTERNAL THREADS ............................................................................. 22 2.3.3 DRIVE TYPES FOR DE-SPINDLING ........................................................ 23 2.3.3.1 HYDRAULIC UNSCREWING U N IT............................................... 23 2.5.3.2 GEAR RACK .......................................................................... 24 2.3.3.3 HIGH-HELIX LEAD SCREW ...................................................... 25 2.5.3.4 MULTI-CAVITY M OULDS.......................................................... 27 2.4 MULTI-COMPONENT INJECTION M OULDS .......................................................... 28 2.4.1 MATERIAL P AIRIN G S............................................................................ 28 2.4.2 MOULD TECHNOLOGY .......................................................................... 29 2.4.2.1 SHIFTING TECHNOLOGY........................................................... 29 2A.2.2 ROTARY TABLE TECHNOLOGY ................................................... 32 2.4.2.3 SEALING SLIDE TECHNOLOGY.................................................. 35 2A.2.4 FURTHER TECHNOLOGIES......................................................... 35 2.5 STACK M OULD............................................................................................... 35 2.5.1 MATERIAL COMBINATIONS .................................................................. 36 2.5.2 HOT R U N N ER...................................................................................... 36 2.5.3 OPENING AND C LOSING...................................................................... 37 2.5.4 TOGGLE L EV E R.................................................................................... 40 2.5.5 EJECTION............................................................................................ 41 2.5.6 GENERAL INFORMATION ON THE STACK MOULD ..................................... 41 2.6 FURTHER LITERATURE...................................................................................... 42 3 PREPARATION................................................................................. 43 3.1 CAD SYSTEM ................................................................................................ 43 3.2 DATA TRANSFER, PROCEDURE, AND PROCESSING ............................................... 44 3.2.1 DATA T RAN SFER.................................................................................. 45 3.2.2 F ORM ATS............................................................................................ 45 3.2.2.1 IG ES.................................................................................... 45 3.2.2.2 STEP.................................................................................... 46 5.2.2.3 STL...................................................................................... 46 3.2.3 DATA S IZ E .......................................................................................... 48 3.2.4 S HRINKAGE........................................................................................ 48 3.2.4.1 MATERIAL SELECTION .............................................................. 48 3.2.4.2 SHRINKAGE (PHYSICAL PROCESS) ........................................... 49 3.2.4.3 INFLUENCING VARIABLES ........................................................ 49 3.2.5 CALCULATION AND IM P AC T .................................................................. 51 3.2.5.1 FREE SHRINKAGE, CONSTRAINED SHRINKAGE ......................... 53 3.2.5.2 W ARPING.............................................................................. 56 3.3 SPECIFICATIONS.............................................................................................. 59 3.3.1 LOCATION OF THE COMPONENT INSIDE THE INJECTION M OULD ................ 59 3.3.1.1 DEMOULDING DIRECTION ....................................................... 59 3.3.2 NUMBER OF CAVITIES.......................................................................... 63 3.3.3 ARRANGEMENT OF CAVITIES ................................................................ 66 3.4 MATERIAL SELECTION FOR INJECTION MOULDS ................................................... 71 3.5 MOULD S IZ E ................................................................................................. 74 3.6 PLATE T HICKNESS......................................................................................... 77 3.7 DEMOULDING............................................................................................... 78 3.7.1 BASIC PRINCIPLE OF DEMOULDING ...................................................... 78 3.7.2 DRAFT ANGLES ................................................................................... 78 3.7.2.1 DEFINITION............................................................................ 79 37.2.2 EFFECT ON THE OPENING OF THE MOULD ................................. 80 37.2.3 DRAFT ANGLE IN THE SPLIT LINE FACE..................................... 81 37.2.4 DEMOULDING PROBLEMS AND SOLUTIONS ............................... 83 3.8 SPLIT LINE F A C E ........................................................................................... 87 3.8.1 PLAIN SPLIT LINE FACE ...................................................................... 87 3.8.2 CONTOUR-FORMING SPLIT LINE FACE .................................................. 88 3.8.3 JUMPING SPLIT LINE FACE.................................................................. 88 3.8.4 WEAR PLATES IN THE S P LIT.................................................................. 90 3.8.5 VISIBLE SPLIT LINE ............................................................................ 91 3.9 INJECTION..................................................................................................... 93 3.9.1 INJECTION AND FEED P O IN T................................................................ 93 3.9.2 SIMULATION....................................................................................... 95 3.9.3 SPRUE SYSTEM, SPRUE TYPE ............................................................ 101 3.9.3.1 COLD RUNNER ...................................................................... 101 3.9.3.2 HOT RUNNER ........................................................................ 102 3.9.4 RUNNER............................................................................................. 103 3.9.5 SPRUE ON THE P A R T ........................................................................... 105 3.9.6 TUNNEL GATE..................................................................................... 106 3.9.7 FILM G ATE......................................................................................... ILL 3.9.8 DIAPHRAGM G A TE ............................................................................. 112 3.9.9 HOT RUNNER SINGLE N OZZLE.............................................................. 114 3.9.10 HOT RUNNER D ISTRIBUTOR.................................................................. 116 3.9.11 HOT RUNNER DISTRIBUTION SYSTEM WITH NEEDLE VALVE ..................... 118 3.9.11.1 INTEGRAL H INGE .................................................................. 122 3.9.12 THREE-PLATE MOULD .......................................................................... 123 3.9.13 TUNNEL GATE IN S E RTS ........................................................................ 126 3.10 VENTILATION ................................................................................................. 127 3.10.1 GENERAL INFORMATION ABOUT VENTILATION ......................................... 127 3.10.2 VENTILATION VIA COMPONENTS .......................................................... 130 3.10.3 GEOMETRIC DESIGN OF VENTILATION .................................................... 132 3.11 FURTHER LITERATURE..................................................................................... 134 4 COM PONENTS............................................................................... 135 4.1 MOULD INSERTS/MOULD C O RES...................................................................... 135 4.1.1 MOULD IN S E RTS .................................................................................. 135 4.1.2 MOULD C O RE S.................................................................................... 140 4.2 SLIDES ......................................................................................................... 144 4.2.1 APPLICATION AREAS OF SLIDES ............................................................ 144 4.2.2 DESIGN OF A SLIDE.............................................................................. 146 4.2.2.1 MOULD CONTOUR .................................................................. 147 4.2.2.2 SPLIT LINE ON SLIDE .............................................................. 148 4.2.2.3 SLIDE BODY AND G UIDING..................................................... 150 4.2.2.4 OPERATION OF SLID ES............................... 152 4.2.2.5 LOCKING IN THE END POSITION............................................... 157 4.2.2.6 COOLING IN SLIDE .................................................................. 161 4.2.3 FURTHER SLIDE CONCEPTS .................................................................. 162 4.2.3.1 SLIDE IN S LID E...................................................................... 163 4.2.3.2 BACKPACK SLIDE ................................................................ 165 4.3 EJECTORS....................................................................................................... 167 4.3.1 TYPES OF EJECTORS ............................................................................ 169 4.3.2 EJECTORS AS AUXILIARY TOOLS ............................................................ 174 4.3.3 INCLINED EJECTORS.............................................................................. 176 4.3.4 STRIPPER PLATE .................................................................................. 178 4.3.5 TWO-STAGE EJECTORS.......................................................................... 180 4.3.6 COLLAPSIBLE C O RE S............................................................................ 182 4.3.7 FORCED DEMOULDING ........................................................................ 183 4.4 COOLING SYSTEM .......................................................................................... 183 4.4.1 COOLING TYPE AND AUXILIARY EQUIPMENT ....................................... 186 4.4.1.1 DRILLED COOLING .................................................................. 188 4.4.1.2 REDIRECTION OF COOLING C IRCUITS......................................... 190 4.4.1.3 COPPER CORES...................................................................... 195 4.4.1.4 HEATING C ARTRIDGES ............................................................ 196 4.4.1.5 CONNECTION OF CIRCUITS ....................................................... 197 4.4.2 CONNECTION AND SEALING OF COOLING HOLES ..................................... 198 4.5 COMPONENTS AND MARKING ........................................................................ 200 4.6 S URFACE....................................................................................................... 202 4.6.1 ROUGH SURFACE.................................................................................. 203 4.6.2 EDM ................................................................................................. 204 4.6.3 GRAINING .......................................................................................... 206 4.6.4 LASER TEXTURING .............................................................................. 207 4.6.5 POLISHING.......................................................................................... 208 4.7 SYSTEMATIC DESIGN APPROACH.................................................................... 209 4.7.1 STRATEGY........................................................................................... 209 4.7.2 STANDARD PARTS ............................................................................... 211 4.7.3 MANUFACTURED P A R TS ........................................................................ 213 4.8 FURTHER LITERATURE..................................................................................... 215 5 ASSEMBLY.................................................................................... 217 5.1 SYSTEMATIC ASSEMBLY ............................................................................... 217 5.2 SPOTTING ..................................................................................................... 222 5.3 CONNECTION OF COMPONENTS........................................................................ 224 5.4 CHECK THE COOLING FOR LEAKS...................................................................... 227 5.5 FURTHER LITERATURE..................................................................................... 229 6 FURTHER KNOWLEDGE..................................................................... 231 6.1 PROCESS CHAIN IN MOULD M AK IN G .............................................................. 231 6.2 QUALITY ASSURANCE..................................................................................... 233 6.3 FITS AND PLAY IN THE MOULD: WHAT MUST F IT? ............................................. 235 6.4 HEAT T REATM ENT......................................................................................... 239 6.4.1 A NNEALING....................................................................................... 240 6.4.2 H ARDENING....................................................................................... 241 6.4.3 N ITRIDING......................................................................................... 243 6.5 C OATINGS..................................................................................................... 245 6.6 CHANGES: WHAT IS TO BE CONSIDERED? ........................................................ 246 6.7 FURTHER LITERATURE..................................................................................... 248 7 THE FINISHED MOULD ................................................................... 249 7.1 MOULD VALIDATION....................................................................................... 249 7.1.1 CLAMPING AND CONNECTING THE M EDIA............................................. 249 7.1.2 FILLING OF THE M OULD........................................................................ 252 7.1.2.1 BALANCING CAVITIES ............................................................ 254 7.1.2.2 OPTIMISING THE PARAMETERS ............................................... 256 7.1.2.3 INFLUENCE ON THE INJECTION P RO CESS ................................... 257 7.1.3 PARAMETERS DURING INJECTION .......................................................... 257 7.1.4 FORCES ACTING IN THE MOULD DURING THE INJECTION P RO CESS ............ 258 7.1.5 INITIAL SAMPLE INSPECTION REPORT .................................................. 260 7.2 LABELS ON THE MOULD ................................................................................. 261 7.3 FURTHER LITERATURE..................................................................................... 262 8 MAINTENANCE AND REPAIR............................................................. 263 8.1 MAINTENANCE SCHEDULE ........................................................ 263 8.2 WELDING....................................................................................... 264 8.2.1 TUNGSTEN INERT GAS WELDING (TIG) ............................. ................... 264 8.2.2 LASER BEAM WELDING ..................................... . ............................... 265 8.3 COMPONENT REPLACEMENT . . ........................................................................ 266 8.4 FURTHER LITERATURE...................................................................................... 267 9 MANUFACTURING TECHNOLOGIES...................................................... 269 9.1 MILLING ....................................................................................................... 269 9.1.1 3-AXIS M ILLING ............................................ 271 9.1.2 4- AND 5-AXIS M ILLING........................................... . ......................... 273 9.1.2.1 4-AXIS M ILLING.................................................. 273 9.1.2.2 5-AXIS M ILLING..................................... 274 9.1.2.3 3+2-AXIS M ILLING................................................................ 275 9.1.2.4 SIMULTANEOUS 5-AXIS M ILLING............................................. 276 9.1.3 CAM PROGRAMMING ..................................................................... 278 9.2 EDM ............... 282 9.2.1 SINKER EDM...................................................................................... 283 9.2.2 WIRE ED M ............ .................. 285 9.3 GRINDING/PROFILE G RINDING........................................................................ 286 9.4 DRILLING/DEEP HOLE D RILLIN G .............................................................. 287 9.5 TURNING....................................................................................................... 289 9.6 NEW TECHNOLOGIES ............. 290 9.6.1 LASERCUSING/LASER S IN TERIN G ........................... 290 9.6.2 VACUUM SOLDERING .................................................... 291 9.7 POLISHING ......................................................................... 293 9.8 FURTHER LITERATURE ............................................................................. 293 10 PRACTICAL GUIDELINES ....... ......................................................... 295 10.1 DESIGN CHECK L I S T............................... 297 10.2 DESIGN COLOUR C H A RT ........ ............. 298 10.3 SEQUENTIAL FUNCTION C H A RT ....................... 299 10.4 MAINTENANCE SCHEDULE ................... 300 10.5 FORMULAS AND CALCULATIONS ........................................ 301 INDEX 303
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dewey-ones	621 - Applied physics
dewey-raw	621.984
dewey-search	621.984
dewey-sort	3621.984
dewey-tens	620 - Engineering and allied operations
discipline	Maschinenbau / Maschinenwesen Werkstoffwissenschaften Chemie-Ingenieurwesen Werkstoffwissenschaften / Fertigungstechnik
format	Book
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spellingShingle	Dangel, Rainer Injection molds for beginners Spritzgießwerkzeug (DE-588)4056563-4 gnd Werkzeugbau (DE-588)4189685-3 gnd
subject_GND	(DE-588)4056563-4 (DE-588)4189685-3 (DE-588)4123623-3
title	Injection molds for beginners
title_alt	Injection moulds for beginners
title_auth	Injection molds for beginners
title_exact_search	Injection molds for beginners
title_full	Injection molds for beginners Rainer Dangel
title_fullStr	Injection molds for beginners Rainer Dangel
title_full_unstemmed	Injection molds for beginners Rainer Dangel
title_short	Injection molds for beginners
title_sort	injection molds for beginners
topic	Spritzgießwerkzeug (DE-588)4056563-4 gnd Werkzeugbau (DE-588)4189685-3 gnd
topic_facet	Spritzgießwerkzeug Werkzeugbau Lehrbuch
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=029008993&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv	AT dangelrainer injectionmoldsforbeginners AT dangelrainer injectionmouldsforbeginners

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