Machinery condition monitoring: principles and practices
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| Format: | Elektronisch E-Book |
| Sprache: | English |
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Boca Raton
CRC Press
[2015]
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| Online-Zugang: | TUM01 Inhaltsverzeichnis |
| Beschreibung: | Print version record |
| Beschreibung: | 1 online resource (xix, 262 pages) illustrations |
| ISBN: | 9781466593053 1466593059 9781466593046 9781322638331 |
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| 020 | |a 9781466593053 |9 978-1-4665-9305-3 | ||
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| 082 | 0 | |a 621.80287 |2 23 | |
| 100 | 1 | |a Mohanty, Amiya R. |d 1965- |4 aut | |
| 245 | 1 | 0 | |a Machinery condition monitoring |b principles and practices |c Amiya R. Mohanty, Indian Institute of Technology, Mechanical Engineering Department, Kharagpur, West Bengal, India |
| 264 | 1 | |a Boca Raton |b CRC Press |c [2015] | |
| 300 | |a 1 online resource (xix, 262 pages) |b illustrations | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b c |2 rdamedia | ||
| 338 | |b cr |2 rdacarrier | ||
| 500 | |a Print version record | ||
| 650 | 4 | |a Machinery |x Monitoring | |
| 650 | 4 | |a Machinery |x Vibration | |
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| 776 | 0 | 8 | |i Erscheint auch als |n Druck-Ausgabe |a Mohanty, Amiya R |t . Machinery condition monitoring |
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Datensatz im Suchindex
| _version_ | 1804175327269748736 |
|---|---|
| adam_text | CONTENTS
PREFACE
XV
ACKNOWLEDGMENTS
XVII
ABOUTTHEAUTHOR
XIX
1.INTRODUCTION
1
1.1
MACHINERY
CONDITIONMONITORING
1
1.2
PRESENTSTATUS
2
1.3
FAULTPROGNOSIS
3
1.4
FUTURENEEDS
,
3
2.PRINCIPLES
OFMAINTENANCE
5
2.1
INTRODUCTION
5
2.2
REACTIVEMAINTENANCE
6
2.3
PREVENTIVEMAINTENANCE
6
2.4
PREDICTIVEMAINTENANCE
7
2.5
ENTERPRISERESOURCEPLANNING
9
2.6
BATHTUBCURVE
10
2.7
FAILUREMODESEFFECTSANDCRITICALITYANALYSIS(FMECA)
11
2.7.1
IMPLEMENTATION
OFFMECAFORMACHINERY
MAINTENANCE
11
2.7.2
RISKPRIORITYNUMBERFORFMECA
12
3.FUNDAMENTALS
OFMACHINERY
VIBRATION
13
3.1
INTRODUCTION
13
3.2
SINGLEDEGREE-OF-FREEDOMMOTION
,
13
3.3
FORCEDVIBRATIONRESPONSE
15
3.4
BASEEXCITATION
17
3.5
FORCETRANSMISSIBILITY
ANDVIBRATIONISOLATION
17
3.6
TUNEDVIBRATIONABSORBER
19
3.7
UNBALANCED
RESPONSE
20
3.8
CHARACTERISTICS
OFVIBRATINGSYSTEMS
21
3.9
VIBRATIONOFCONTINUOUS
SYSTEMS
23
3.10
MODESHAPESANDOPERATIONAL
DEFLECTIONSHAPES
25
3.11
EXPERIMENTAL
MODALANALYSIS
26
4.ROTORDYNAMICS
29
4.1
INTRODUCTION
29
4.2
SIMPLERIGIDROTOR-DISCSYSTEM
29
4.3
UNBALANCERESPONSEANDCRITICALSPEED
29
4.4
JOURNALBEARINGS
31
VII
VIII
CONTENTS
4.5 OILWHIRLANDOILWHIP
33
4.6
SQUEEZEFILMDAMPERS
34
4.7
CONDITIONMONITORINGINLARGEROTORSYSTEMS
34
5.DIGITAL
SIGNALPROCESSING
35
5.1
INTRODUCTION
35
5.2
CLASSIFICATIONOFSIGNALS
35
5.3
SIGNALANALYSIS
36
5.4
FREQUENCYDOMAINSIGNALANALYSIS
.40
5.4.1
FOURIERSERIES
40
5.4.2
FOURIERINTEGRAL
41
5.4.3
DISCRETEFOURIERTRANSFORM
43
5.5
FUNDAMENTALS
OFFASTFOURIERTRANSFORM
44
5.5.1
REPRESENTATIONOFFOURIERTRANSFORMDATA
.46
5.5.2
AUTOPOWERSPECTRUM
47
5.5.3
CROSS-POWERSPECTRUM
47
5.5.4
FREQUENCYRESPONSEFUNCTION
47
5.5.5
COHERENCEFUNCTION
48
5.6
COMPUTER-AIDED
DATAACQUISITION
49
5.7
SIGNALCONDITIONING
52
5.7.1
SIGNALFILTERING
52
5.8
SIGNALDEMODULATION
55
5.9
CEPSTRUM
ANALYSIS
58
5.10
EXAMPLES
58
5.10.1
NATURAL
FREQUENCYOFACANTILEVERBEAM
58
5.10.2
COMPRESSORVIBRATION
60
5.10.3
ENGINEVIBRATION
60
6.INSTRUMENTATION
63
6.1
INTRODUCTION
63
6.2
MEASUREMENT
STANDARDS
63
6.3
MEASUREMENT
ERRORS
64
6.4
CALIBRATIONPRINCIPLES
64
6.5
STATICANDDYNAMICMEASUREMENTS
65
6.6
FREQUENCYRESPONSE
65
6.7
DYNAMICRANGE
66
6.8
BASICMEASURING
EQUIPMENT.
67
6.8.1
RMSJPEAK
METERS
67
6.8.2
SIGNALAMPLIFIERS
67
6.8.3
OSCILLOSCOPE
68
6.8.4
SIGNALGENERATORS
.:
68
6.8.5
SIGNALFILTERS
69
6.8.6
POWERSUPPLY
69
6.8.7
COUNTERS
70
CONTENTS
IX
6.9 VIBRATION
70
6.9.1
DISPLACEMENT
70
6.9.2
VELOCITY
70
6.9.3
ACCELERATION
71
6.10
FORCEMEASUREMENTS
74
6.11
ROTATIONAL
SPEED
74
6.11.1
STROBOSCOPE
75
6.11.2
INDUCTIVE
PROBE
75
6.11.3
OPTICAL
TACHOMETER
75
6.11.4
OPTICAL
ENCODER
76.
6.12
NOISEMEASUREMENTS
80
6.12.1
SOUND
INTENSITY
MEASUREMENTS
81
6.13
TEMPERATURE
MEASUREMENTS
81
6.14
LASER-BASED
MEASUREMENTS
82
6.14.1
LASERVIBROMETER
82
6.14.2
ROTATIONAL
LASERVIBROMETER
84
6.15
CURRENT
MEASUREMENTS
86
6.15.1
INDUCTIVE
CURRENT
SENSOR
86
6.15.2
HALLEFFECTSENSOR
87
6.16
CHEMICAL
COMPOSITION
MEASUREMENT
87
6.16.1
ATOMICEMISSION
SPECTROPHOTOMETER
88
6.16.2
ATOMICABSORPTION
SPECTROPHOTOMETER
88
6.17
ULTRASONIC
THICKNESS
MEASUREMENT
89
6.18
DATARECORDERS
90
.
7.VIBRATION
MONITORING
93
7.1
PRINCIPLES
OFVIBRATION
MONITORING
93
7.2
MISALIGNMENT
DETECTION
94
7.3
ECCENTRICITY
DETECTION
97
7.4
CRACKED
SHAFT
97
7.5
BOWEDANDBENTSHAFT
98
7.6
UNBALANCED
SHAFT
98
7.7
LOOSENESS
100
7.8
RUB
101
7.9
7.10
BEARING
DEFECTS
101
GEARFAULT
108
7.10.1
GEARMESHING
FREQUENCY
FORPLANETARY
GEAR
109
FAULTSINFLUIDMACHINES
111
7.11.1
CAVITATION-INDUCED
VIBRATION
112
7.11
8.NOISE
MONITORING
113
8.1
INTRODUCTION
113
8.2
ACOUSTICAL
TERMINOLOGY
113
8.2.1
SOUND
PRESSURE
LEVEL.
114
8.2.2
A-WEIGHTING
114
X
CONTENTS
8.2.3 SOUND
POWERLEVEL
115
8.2.4
SOUND
INTENSITY
LEVEL
115
8.2.5
OCTAVEFREQUENCY
BANDS
115
NOISESOURCES
.
118
8.3
8.4
SOUNDFIELDS..
,ULLLLL.,
**,U
****
,****
,**,I***
,.,.,.,
***
,
,***
,
****
1
.,.11
***
,***
**
119
8.5
8.6
8.7
8.8
8.4.1
NEAR-FIELD
CONDITION
120
8.4.2
FAR-FIELDCONDITION
120
ANECHOIC
CHAMBER
121
REVERBERATION
CHAMBER
121
NOISEMEASUREMENTS
122
NOISESOURCEIDENTIFICATION
122
9.ELECTRICAL
MACHINERY
FAULTS
125
9.1
INTRODUCTION
125
9.2
CONSTRUCTION
OFANELECTRICMOTOR
125
9.3
FAULTSINELECTRICMOTOR
126
9.4
FAULTDETECTION
INELECTRICMOTORS
127
9.5
MCSAFORFAULTDETECTION
INELECTRICALMOTORS
127
9.5.1
BROKENROTORBAR
127
9.5.2
ECCENTRICITY-RELATED
FAULTS
128
9.5.3
BEARINGFAULTS
129
9.6
INSTRUMENTATION
FORMOTORCURRENT
SIGNATURE
ANALYSIS
130
9.7
FAULTDETECTION
INMECHANICAL
SYSTEMSBYMCSA
131
9.7.1
RELATIONBETWEEN
VIBRATION
ANDMOTORCURRENT
132
9.7.2
FAULTDETECTION
INASUBMERSIBLE
PUMP
134
9.8
MCSAFORFAULTDETECTION
INANYROTATING
MACHINE
135
9.9
FAULTDETECTION
INPOWERSUPPLYTRANSFORMERS
136
9.10
FAULTDETECTION
INSWITCHGEAR
DEVICES
137
10.THERMOGRAPHY
139
10.1
INTRODUCTION
139
10.2
THERMAL
IMAGING
DEVICES
140
10.2.1
OPTICAL
PYROMETER
141
10.2.2
INFRARED
CAMERAS
;
L42
10.3
USEOFIRCAMERA
142
10.4
INDUSTRIAL
APPLICATIONS
OFTHERMOGRAPHY
143
10.4.1
LEAKAGE
DETECTION
143
10.4.2
ELECTRICALANDELECTRONICCOMPONENT
HEATGENERATION
144
10.4.3
BUILDING
CONDITION
144
10.4.4
MACHINERIES
144
10.5
APPLICATIONS
OFTHERMOGRAPHY
INCONDITION
MONITORIN&
145
11.WEARDEBRIS
ANALYSIS
147
11.1
INTRODUCTION
147
CONTENTS
XI
11.2 MECHANISMS
OFWEAR
147
11.2.1
ADHESIVE
WEAR
148
11.2.2
ABRASIVE
WEAR
148
11.2.3
CORROSION
WEAR
148
11.2.4
FATIGUEWEAR
149
11.3
DETECTION
OFWEARPARTICLES
149
11.3.1
SPECTROSCOPY
149
11.3.2
FERROGRAPHY
150
11.3.3
PARTICLECOUNT
152
11.4
COMMON
WEARMATERIALS
152
11.5
OILSAMPLING
TECHNIQUE
152
11.6
OILANALYSIS
154
11.7
LIMITSOFOILANALYSIS
155
12.OTHER
METHODS
INCONDITION
MONITORING
157
12.1
INTRODUCTION
157
12.2
EDDYCURRENT
TESTING
157
12.3
ULTRASONIC
TESTING
159
12.4
RADIOGRAPHY
162
12.5
ACOUSTICEMISSION
162
13.MACHINE
TOOLCONDITION
MONITORING
165
13.1
INTRODUCTION
165
13.2
TOOLWEAR
167
13.3
SENSORFUSIONINTCM
169
13.4
SENSORS
FORTOOLCONDITION
MONITORING
170
13.4.1
DIRECTTOOLWEARMEASUREMENTS
170
L3.4.1.1
DIMENSIONAL
DEVIATION
170
L3.4.1.2
TOOL-WORKELECTRICRESISTANCE
AND
RADIOACTIVITY
ANALYSIS
:
170
13.4.1.3
OPTICAL
SENSORS
171
13.4.2
INDIRECT
TOOLWEARMEASUREMENT..
171
13.4.2.1
FORCESENSOR
171
13.4.2.2
VIBRATION
SENSOR
171
13.4.2.3
SURFACEROUGHNESS
172
13.4.2.4
CUTTING
TEMPERATURE
172
13.4.2.5
SPINDLE
CURRENT,
VOLTAGE,ANDPOWER
173
13.4.2.6
TORQUESENSOR
173
13.4.2.7
MICROPHONE
173
13.4.2.8
ACOUSTICEMISSION
SENSOR
173
13.5
ATOOLCONDITION
MONITORING
SYSTEM
:
174
13.5.1
TOOLWEARESTIMATION
INAFACEMILLING
OPERATION
175
13.6
OTHER
MANUFACTURING
OPERATIONS
178
XII
CONTENTS
14.ENGINEERING FAILURE
ANALYSIS
179
14.1
INTRODUCTION
179
14.2
OVERVIEW
OFFAILUREANALYSIS
179
14.3
FAILUREMODES
180
14.4
FAILUREANALYSIS
180
14.4.1
MANUFACTURING
ANDINSTALLATION
DEFECTS
181
14.4.1.1
METALREMOVALPROCESSES
181
14.4.1.2
METAL-WORKING
PROCESSES
181
14.4.1.3
HEATTREATMENT
181
14.4.1.4
WELDING
182
14.4.1.5
CLEANING/FINISHING
182
14.4.2
ASSEMBLY
ATFACTORY/INSTALLATION
ATSITE
182
14.4.2.1
INSPECTION
TECHNIQUES
182
14.4.3
LABORATORY
ANALYSIS
183
14.4.4
MATERIAL
SELECTION
183
14.4.5
FAILUREINVESTIGATION
PROCEDURE
183
14.5
FAILUREANALYSIS
SAMPLING
GUIDE
184
14.5.1
BEFOREBEGINNING
SAMPLEREMOVAL...
184
14.5.2
SELECTIONOFSAMPLESFORLABORATORY
EVALUATION
184
14.5.3
SAMPLEREMOVAL
184
14.5.4
PACKING
ANDSHIPPING
185
14.5.5
ASSEMBLING
BACKGROUND
DATA
185
14.5.5.1
INFORMATION
ABOUTTHEFAILEDCOMPONENTS
185
14.5.5.2
INFORMATION
ABOUTTHEFAILURE
186
14.5.6
ANALYZING
THEDATA
186
14.5.7
PREPARING
THEFAILUREREPORT
187
14.5.8
PRESERVATION
OFEVIDENCE
187
15.CASESTUDIES
189
15.1
INTRODUCTION
189
15.2
BENDPULLEYFAILUREANALYSIS
189
15.2.1
DESIGN
AUDIT
190
15.2.2
RESONANCE
CONDITIONS
192
15.2.3
METALLURGICAL
COMPOSITION
192
15.2.4
HARDNESS
192
15.2.5
VISUALINSPECTION
OFTHEFAILEDSHELL...
193
15.2.6
MICROSTRUCTURE
ANALYSIS
193
15.2.7
SUMMARY
OFOBSERVATIONS
198
15.2.8
RECOMMENDATIONS
198
15.3
ROOTCAUSEANALYSIS
OFTORSIONSHAFTFAILUREIN
ACEMENT
PLANT
199
15.3.1
VIBRATION
MEASUREMENT
199
15.3.2
VIBRATIONANALYSIS
200
15.3.3
RECOMMENDATIONS
203
CONTENTS
XIII
15.4 FAILURE
ANALYSIS
OFACONVEYOR
SYSTEMSUPPORT
STRUCTURE
204
15.4.1
STATICSTRESSANALYSIS
205
15.4.2
MATERIAL
TESTS
207
15.4.3
ADDITIONAL
LOADONEXISTING
DESIGN
207
15.4.4
NEWDESIGN
FORINCREASED
LOADCAPACITY
208
15.4.5
CONCLUSIONS
ANDRECOMMENDATIONS
208
15.5
VIBRATION
MEASUREMENTS
ONAMOTOR-MULTISTAGE
GEARBOX
DRIVESET
209
15.5.1
SUMMARY
OFOBSERVATIONS
MADE
211
15.5.2
CONCLUSIONS
ANDRECOMMENDATIONS
213
BIBLIOGRAPHY
215
.,
APPENDIX
AI:VIBRATION-BASED
MACHINERY
FAULTIDENTIFICATION
217
APPENDIX
A2:VIBRATION
SEVERITY
LEVELS
219
APPENDIX
A3:FIELDBALANCING
TECHNIQUES
221
APPENDIX
A4:INSITUALIGNMENT
BYREVERSE
INDICATOR
METHOD
225
APPENDIX
AS:MATLABPROGRAMS
FORBASICSIGNAL
PROCESSING
227
APPENDIX
A6:INTERNATIONAL
STANDARDS
ONMACHINERY
CONDITION
MONITORING
,
231
INDEX
:
233
|
| any_adam_object | 1 |
| author | Mohanty, Amiya R. 1965- |
| author_facet | Mohanty, Amiya R. 1965- |
| author_role | aut |
| author_sort | Mohanty, Amiya R. 1965- |
| author_variant | a r m ar arm |
| building | Verbundindex |
| bvnumber | BV042990619 |
| collection | ZDB-26-MYL |
| ctrlnum | (OCoLC)898156269 (DE-599)BVBBV042990619 |
| dewey-full | 621.80287 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 621 - Applied physics |
| dewey-raw | 621.80287 |
| dewey-search | 621.80287 |
| dewey-sort | 3621.80287 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Maschinenbau / Maschinenwesen |
| format | Electronic eBook |
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| id | DE-604.BV042990619 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T07:14:31Z |
| institution | BVB |
| isbn | 9781466593053 1466593059 9781466593046 9781322638331 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-028416097 |
| oclc_num | 898156269 |
| open_access_boolean | |
| owner | DE-91 DE-BY-TUM |
| owner_facet | DE-91 DE-BY-TUM |
| physical | 1 online resource (xix, 262 pages) illustrations |
| psigel | ZDB-26-MYL ZDB-26-MYL TUM_PDA_MIL_gekauft |
| publishDate | 2015 |
| publishDateSearch | 2015 |
| publishDateSort | 2015 |
| publisher | CRC Press |
| record_format | marc |
| spelling | Mohanty, Amiya R. 1965- aut Machinery condition monitoring principles and practices Amiya R. Mohanty, Indian Institute of Technology, Mechanical Engineering Department, Kharagpur, West Bengal, India Boca Raton CRC Press [2015] 1 online resource (xix, 262 pages) illustrations txt rdacontent c rdamedia cr rdacarrier Print version record Machinery Monitoring Machinery Vibration Maschinenüberwachung (DE-588)4278022-6 gnd rswk-swf Maschinenüberwachung (DE-588)4278022-6 s 1\p DE-604 Erscheint auch als Druck-Ausgabe Mohanty, Amiya R . Machinery condition monitoring SWB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028416097&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis 1\p cgwrk 20201028 DE-101 https://d-nb.info/provenance/plan#cgwrk |
| spellingShingle | Mohanty, Amiya R. 1965- Machinery condition monitoring principles and practices Machinery Monitoring Machinery Vibration Maschinenüberwachung (DE-588)4278022-6 gnd |
| subject_GND | (DE-588)4278022-6 |
| title | Machinery condition monitoring principles and practices |
| title_auth | Machinery condition monitoring principles and practices |
| title_exact_search | Machinery condition monitoring principles and practices |
| title_full | Machinery condition monitoring principles and practices Amiya R. Mohanty, Indian Institute of Technology, Mechanical Engineering Department, Kharagpur, West Bengal, India |
| title_fullStr | Machinery condition monitoring principles and practices Amiya R. Mohanty, Indian Institute of Technology, Mechanical Engineering Department, Kharagpur, West Bengal, India |
| title_full_unstemmed | Machinery condition monitoring principles and practices Amiya R. Mohanty, Indian Institute of Technology, Mechanical Engineering Department, Kharagpur, West Bengal, India |
| title_short | Machinery condition monitoring |
| title_sort | machinery condition monitoring principles and practices |
| title_sub | principles and practices |
| topic | Machinery Monitoring Machinery Vibration Maschinenüberwachung (DE-588)4278022-6 gnd |
| topic_facet | Machinery Monitoring Machinery Vibration Maschinenüberwachung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028416097&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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