CAx-chain in robot-based incremental sheet metal forming:
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Aachen
Shaker
2015
|
| Series: | Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum
2015,3 |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Item Description: | Mit engl. u. dt. Zsfassung. - Literaturverz. S. 159 - 177 |
| Physical Description: | VI, 194 S. Ill., graph. Darst. 21 cm, 327 g |
| ISBN: | 9783844036688 |
Staff View
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| 490 | 1 | |a Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum |v 2015,3 | |
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Record in the Search Index
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| adam_text | CONTENTS
1 INTRODUCTION 1
1.1 BACKGROUND 1
1.2 OBJECTIVE AND SCOPE OF THE THESIS 4
2 STATE OF THE ART 7
2.1 INCREMENTAL SHEET METAL FORMING 7
2.1.1 FORMING OF SYMMETRIC
STRUCTURE 9
2.1.2 FORMING OF ASYMMETRIC STRUCTURE 10
2.2 PROCESS PROPERTIES AND LIMITATIONS OF AISF 15
2.2.1 FORMABILITY 15
2.2.2 THICKNESS REDUCTION 19
2.2.3 GEOMETRIC ACCURACY 20
2.2.4 SURFACE QUALITY 25
2.3 CAM-SOLUTIONS FOR AISF 27
2.3.1 GENERAL APPROACHES IN BOTH NEGATIVE AND
POSITIVE FORMING 27
2.3.2 MULTI-STAGE FORMING 29
2.4 CAM-SOLUTIONS FOR INDUSTRIAL ROBOT 31
2.4.1 APPLICATIONS IN SMALL-SCALE PRODUCTION 31
2.4.2 APPLICATIONS IN AISF 33
2.5 CAE-SOLUTIONS FOR AISF 35
2.5.1 PREDICTION OF GEOMETRIC DEVIATION 36
2.5.2 PREDICTION OF FORMING
LIMIT AND FRACTURE 38
2.5.3 PREDICTION OF FORMING
FORCE 40
2.6 CONCLUSION STATE OF THE ART 42
3 GENERAL EXPERIMENTAL SETUP 44
3.1 ROBOFORMING-CELL 44
3.2 FORMING AND SUPPORTING TOOLS 45
3.3 MEASURING SYSTEMS 46
3.3.1 FORCE-TORQUE-SENSOR ATI-IA OMEGA 46
3.3.2 3D WHITE LIGHT
SCANNER STEINBICHLER COMET 46
4 MOTIVATION AND OBJECTIVE 49
4.1 MOTIVATION 49
4.2 OBJECTIVE AND STRATEGY 51
5 CAM-PRINCIPLES 53
5.1 DIFFERENT CSS AND TOOL
MOVEMENT 53
5.1.1 CSS IN THE ROBOT
SYSTEM 53
5.1.2 CSS IN CAMWORKS AND
THE MEANING
OF EXPORTED PARAMETERS 54
HTTP://D-NB.INFO/1070640565
5.1.3 DIFFERENT STATUS OF TOOL S MOVEMENT AND ORIENTATION 56
5.1.4 SYNCHRONIZATION OF BOTH
ROBOTS 59
5.2 ALGORITHM OF DPIF-L 60
5.2.1 ROTATION MATRIX (RM) 60
5.2.2 POSITION CALCULATION OF MASTER-TCP 62
5.2.3 POSITION CALCULATION OF SLAVE-TCP 63
5.2.4 SUPPORT WITH A SHIFTING
ANGLE 64
5.2.5 ADAPTION FOR FORCE-CONTROLLED
SUPPORT 68
5.3 ALGORITHM OF DPIF-P 69
5.3.1 GENERATION OF THE
SUPPORTING CIRCLE 69
5.3.2 SYNCHRONIZATION OF BOTH
TOOLS 70
5.3.3 SHIFTING OF THE
SUPPORTING CIRCLE 72
5.3.4 INTERPOLATION OF PATH POINTS 73
5.4 FORMING AND SUPPORTING OF LOCAL FEATURES 75
5.5 EXCHANGE OF TOOL FUNCTIONS 76
5.6 CONCLUSION CAM-PRINCIPLES 77
6 CAM-PROCEDURES 78
6.1 CAMWORKS AS THE
FIRST STEP 78
6.1.1 SETTINGS IN CAMWORKS 78
6.1.2 TECHNOLOGY DATABASE IN CAMWORKS 87
6.2 UNIVERSAL POST GENERATOR (UPG) 88
6.2.1 WORKING PRINCIPLE OF UPG 88
6.2.2 INITIAL SECTION 88
6.2.3 CODE SECTION FOR THE
FORMING TOOL 89
6.2.4 CODE SECTION FOR THE
SUPPORTING TOOL 93
6.3 PLUGIN IBUWORKS WITH
SOLIDWORKS API 95
6.3.1 SOLIDWORKS-API AND .NET-FRAMEWORK 95
6.3.2 PROGRAM STRUCTURE 96
6.3.3 THREADING AND SPLASHSCREEN 97
6.3.4 IBUWORKS 98
6.4 ROBOFORMER IN MATLAB/SIMULINK 101
6.4.1 DATA IMPORT 101
6.4.2 GENERATION OF SYNCHRONIZED PATHS 103
6.4.3 EXTRA STRATEGIES 105
6.4.4 VALIDATION OF PATHS 105
6.4.5 PROGRAM PRINTING 106
6.5 PDM-SYSTEM (PRODUCT DATA
MANAGEMENT) 107
6.6 CONCLUSION CAM-PROCEDURES 108
7 VIRTUAL ROBOT-CELL 110
7.1 ASSEMBLY 110
A
7.2 SIMULATION OF THE ROBOT
MOVEMENT 111
7.2.1 GENERATION OF SIMULATION ENVIRONMENT 112
7.2.2 INVERSE MODEL 112
7.2.3 ANIMATION OF THE WHOLE
ROBOT SYSTEM 113
8 FE-ANALYSIS OF THE FORMING PROCESS 115
8.1 SETTINGS IN LSDYNA 116
8.1.1 ELEMENT TYPE AND SECTION 117
8.1.2 MATERIAL MODEL AND
PROPERTY 118
8.1.3 MESHING AND BOUNDARY
CONDITIONS 118
8.1.4 CONTACT DEFINITIONS 119
8.1.5 CS AND
TOOL MOVEMENT 120
8.1.6 CONTROL OF THE SIMULATION
PROCESS 121
8.2 SIMULATION OF DPIF-L 123
8.2.1 MODELLING OF THE FORCE-CONTROLLED SUPPORT 124
8.2.2 SIMULATION RESULTS 127
8.3 SIMULATION OF DPIF-P 130
8.3.1 MODELLING OF THE PERIPHERAL
SUPPORT 130
8.3.2 SIMULATION RESULTS 132
8.4 CONCLUSION FE-ANALYSIS 136
9 CONCLUSION AND PERSPECTIVE 138
9.1 CONCLUSION 138
9.2 PERSPECTIVE 141
APPENDIX 143
BIBLIOGRAPHY 159
LIST OF FIGURES 179
LIST OF TABLES 184
SERIES OF PUBLICATIONS IN THE CHAIR OF PRODUCTION SYSTEMS (LPS) 185
RESUME 195
III
|
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| author_GND | (DE-588)1012823148 |
| author_facet | Zhu, Junhong 1984- |
| author_role | aut |
| author_sort | Zhu, Junhong 1984- |
| author_variant | j z jz |
| building | Verbundindex |
| bvnumber | BV042982116 |
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| id | DE-604.BV042982116 |
| illustrated | Illustrated |
| indexdate | 2024-07-10T07:14:22Z |
| institution | BVB |
| isbn | 9783844036688 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-028407575 |
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| owner_facet | DE-29T DE-83 |
| physical | VI, 194 S. Ill., graph. Darst. 21 cm, 327 g |
| publishDate | 2015 |
| publishDateSearch | 2015 |
| publishDateSort | 2015 |
| publisher | Shaker |
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| series | Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum |
| series2 | Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum |
| spelling | Zhu, Junhong 1984- Verfasser (DE-588)1012823148 aut CAx-chain in robot-based incremental sheet metal forming Junhong Zhu Aachen Shaker 2015 VI, 194 S. Ill., graph. Darst. 21 cm, 327 g txt rdacontent n rdamedia nc rdacarrier Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum 2015,3 Mit engl. u. dt. Zsfassung. - Literaturverz. S. 159 - 177 Zugl.: Bochum, Univ., Diss., 2014 Inkrementelles Umformen (DE-588)7571027-4 gnd rswk-swf CAM (DE-588)4069816-6 gnd rswk-swf Prozesskette (DE-588)4325683-1 gnd rswk-swf CAE (DE-588)4113196-4 gnd rswk-swf Blechumformen (DE-588)4145878-3 gnd rswk-swf Industrieroboter (DE-588)4026861-5 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Blechumformen (DE-588)4145878-3 s Inkrementelles Umformen (DE-588)7571027-4 s Industrieroboter (DE-588)4026861-5 s Prozesskette (DE-588)4325683-1 s CAM (DE-588)4069816-6 s CAE (DE-588)4113196-4 s DE-604 Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum 2015,3 (DE-604)BV002427443 2015,3 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028407575&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Zhu, Junhong 1984- CAx-chain in robot-based incremental sheet metal forming Schriftenreihe des Lehrstuhls für Produktionssysteme, Ruhr-Universität Bochum Inkrementelles Umformen (DE-588)7571027-4 gnd CAM (DE-588)4069816-6 gnd Prozesskette (DE-588)4325683-1 gnd CAE (DE-588)4113196-4 gnd Blechumformen (DE-588)4145878-3 gnd Industrieroboter (DE-588)4026861-5 gnd |
| subject_GND | (DE-588)7571027-4 (DE-588)4069816-6 (DE-588)4325683-1 (DE-588)4113196-4 (DE-588)4145878-3 (DE-588)4026861-5 (DE-588)4113937-9 |
| title | CAx-chain in robot-based incremental sheet metal forming |
| title_auth | CAx-chain in robot-based incremental sheet metal forming |
| title_exact_search | CAx-chain in robot-based incremental sheet metal forming |
| title_full | CAx-chain in robot-based incremental sheet metal forming Junhong Zhu |
| title_fullStr | CAx-chain in robot-based incremental sheet metal forming Junhong Zhu |
| title_full_unstemmed | CAx-chain in robot-based incremental sheet metal forming Junhong Zhu |
| title_short | CAx-chain in robot-based incremental sheet metal forming |
| title_sort | cax chain in robot based incremental sheet metal forming |
| topic | Inkrementelles Umformen (DE-588)7571027-4 gnd CAM (DE-588)4069816-6 gnd Prozesskette (DE-588)4325683-1 gnd CAE (DE-588)4113196-4 gnd Blechumformen (DE-588)4145878-3 gnd Industrieroboter (DE-588)4026861-5 gnd |
| topic_facet | Inkrementelles Umformen CAM Prozesskette CAE Blechumformen Industrieroboter Hochschulschrift |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=028407575&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| volume_link | (DE-604)BV002427443 |
| work_keys_str_mv | AT zhujunhong caxchaininrobotbasedincrementalsheetmetalforming |