Process and plant safety:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Berlin [u.a.]
Springer
2015
|
| Subjects: | |
| Online Access: | Inhaltstext Inhaltsverzeichnis |
| Item Description: | Literaturangaben |
| Physical Description: | XV, 665 S. graph. Darst. |
| ISBN: | 3642409539 9783642409530 |
Staff View
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Record in the Search Index
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CONTENTS
1 INTRODUCTION 1
1.1 INTRODUCTION 1
REFERENCES 8
2 HAZARDOUS PROPERTIES OF MATERIALS 11
2.1 FLAMMABILITY 11
2.1.1 SAFETY PARAMETERS FOR FLAMMABLE GASES
AND VAPOURS 13
2.2 CHEMICALLY UNSTABLE MATERIALS: DECOMPOSITION
AND POLYMERIZATION 41
2.3 FLAMMABLE LIQUIDS 41
2.3.1 FLASH POINT 41
2.3.2 FIRE POINT 43
2.4 DUSTS 43
2.4.1 SELF-IGNITION 44
2.4.2 GLOW TEMPERATURE 44
2.4.3 EXPLOSION LIMITS 44
2.4.4 MINIMUM IGNITION ENERGY 45
2.4.5 LIMITING OXYGEN CONCENTRATION (LOC) 46
2.4.6 MAXIMUM PRESSURE AND MAXIMUM RATE
OF PRESSURE RISE 47
2.5 EXPLOSIVES 49
2.5.1 BRISANCE 50
2.5.2 LOADING DENSITY 50
2.5.3 OXYGEN BALANCE 50
2.5.4 MAXIMUM PRESSURE 50
2.5.5 EXPLOSION ENERGY 51
2.6 TOXIC MATERIALS 57
2.6.1 LIMITING LONG-TERM EXPOSURE 57
2.6.2 LIMITING SHORT-TERM EXPOSURE 59
REFERENCES 65
IX
HTTP://D-NB.INFO/1038373212
X CONTENTS
3 EXOTHERMIC AND PRESSURE-GENERATING REACTIONS 69
3.1 FORMAL KINETICS DESCRIPTION OF CHEMICAL REACTIONS 69
3.2 REACTOR MODELS 70
3.2.1 IDEAL BATCH REACTOR 71
3.2.2 CONTINUOUS STIRRED TANK REACTOR 80
3.2.3 TUBULAR FLOW REACTOR 82
3.3 AUTOCATALYTIC REACTIONS 85
3.4 POLYMERIZATION 89
3.5 EXTREME PROCESS CONDITIONS 90
3.5.1 HIGH PRESSURES 90
3.5.2 LOW PRESSURES 91
3.5.3 HIGH TEMPERATURES 92
3.5.4 LOW TEMPERATURES 92
3.6 ENDOTHERMIC PROCESSES 96
REFERENCES 96
4 SAFE DESIGN AND OPERATION OF PLANTS 97
4.1 PROCEDURE FOR ENSURING SAFETY IN PLANNING, BUILDING
AND OPERATING PLANTS 98
4.1.1 PROCESS DESIGN 98
4.1.2 PLANNING, CONSTRUCTION AND COMMISSIONING
OF PLANTS 98
4.1.3 OPERATION 100
4.1.4 SAFETY MANAGEMENT 100
4.1.5 QUALITY ASSURANCE 101
4.1.6 ALARM AND HAZARD DEFENCE PLANS, INFORMATION
OF THE PUBLIC 101
4.2 PRINCIPLES OF PLANT SAFETY AND FUNDAMENTAL CONCEPTS 102
4.2.1 INHERENT SAFETY MEASURES 107
4.2.2 PASSIVE SAFETY MEASURES ILL
4.2.3 ACTIVE SAFETY MEASURES 114
4.2.4 ORGANIZATIONAL MEASURES 117
4.2.5 DESIGN OF SAFETY SYSTEMS 118
4.3 EXTERNAL EVENTS 137
4.3.1 EARTHQUAKES 138
4.4 PLANT LAYOUT AND SPACING 144
4.5 FIRE AND EXPLOSION PROTECTION 145
4.5.1 SOURCES OF IGNITION 147
4.5.2 PROTECTIVE MEASURES AGAINST FIRES
AND EXPLOSIONS 170
REFERENCES 186
CONTENTS XI
5 PERSONAL SAFETY AND PERSONAL PROTECTIVE EQUIPMENT 189
5.1 SAFE DESIGN AND THE PROCUREMENT OF SAFE APPARATUSES
AND WORK EQUIPMENT 190
5.2 APPARATUSES, MACHINERY AND TOOLS 191
5.3 HAZARD ASSESSMENT 192
5.4 PERSONAL PROTECTIVE EQUIPMENT 197
5.5 SAFE HANDLING OF CHEMICAL SUBSTANCES . 197
5.5.1 FILLING, DRAINING AND CONVEYING
OF HAZARDOUS MATERIALS 198
5.5.2 SAMPLING 199
5.5.3 CLEANING OF VESSELS AND OTHER EQUIPMENT 200
5.6 WORK WITH SPECIAL HAZARDS: PERMIT TO WORK SYSTEM 202
REFERENCES 205
6 SAFETY OF PROCESS PLANTS BY PROCESS CONTROL 207
6.1 CONTROL SYSTEM CHARACTERISTICS AND P&I DIAGRAMS 208
6.2 PROGRAMMABLE ELECTRONIC SYSTEMS 215
6.2.1 COMPONENTS CLOSE TO THE PROCESS 217
6.3 INTEGRATION OF PCE IN THE SAFETY CONCEPT 218
6.3.1 NORMAL OPERATION 219
6.3.2 MONITORING MALFUNCTIONS 219
6.3.3 DAMAGE AVOIDANCE 219
6.3.4 HAZARD DEFENCE 220
6.3.5 GENERAL REQUIREMENTS 220
6.4 CASE STUDY: IRON-CATALYZED OXIDATION OF ETHANOL
WITH HYDROGEN PEROXIDE 223
REFERENCES 228
7 PROTECTION OF EQUIPMENT (END-OF-THE-PIPE TECHNOLOGY) 231
7.1 SAFETY VALVES 232
7.2 BURSTING DISC PROTECTION DEVICE 234
7.3 COMBINATION OF SAFETY VALVE AND BURSTING DISC
PROTECTION DEVICE 234
7.4 DIMENSIONING OF RELIEF DEVICES 234
7.4.1 ENERGY BALANCE FOR THE STATIONARY FLOW PROCESS . 234
7.4.2 LIQUIDS 236
7.4.3 GASES OR VAPOURS 239
7.4.4 TWO-PHASE FLOW 243
7.4.5 MASS FLOW RATE TO BE DISCHARGED 250
7.4.6 RELIEF AND RETENTION SYSTEMS 256
7.5 CONSTRUCTIVE MEASURES OF EXPLOSION PROTECTION 258
7.5.1 DEFLAGRATION AND DETONATION ARRESTERS FOR GASES . . . 259
7.5.2 USE OF FLAME ARRESTERS IN PRACTICE 264
XII
CONTENTS
7.5.3 SAFETY CONCEPT 266
7.5.4 FLAME ARRESTERS FOR DUSTS 267
REFERENCES 267
8 RISK 269
8.1 OVERVIEW OF RISK AND SAFETY ANALYSES 269
8.2 RISK LIMITS 275
8.2.1 INDIVIDUAL RISK 278
8.2.2 COLLECTIVE RISK 278
8.3 REPRESENTATION OF RISKS 279
REFERENCES 281
9 INVESTIGATION OF ENGINEERED PLANT SYSTEMS 283
9.1 FUNDAMENTALS 283
9.1.1 FAILURES AND SAFETY FACTORS 285
9.1.2 INPUT INFORMATION AND METHODS OF ANALYSIS 290
9.2 MATHEMATICAL DESCRIPTION OF THE COMPONENTS
OF TECHNICAL SYSTEMS 326
9.2.1 EXPONENTIAL DISTRIBUTION 330
9.2.2 OTHER DISTRIBUTION TYPES 331
9.2.3 CONSTANT FAILURE PROBABILITIES 331
9.3 DETERMINATION OF RELIABILITY DATA FOR TECHNICAL
COMPONENTS 333
9.3.1 MODELS 333
9.3.2 CONFIDENCE INTERVALS 337
9.3.3 BAYESIAN EVALUATION OF RELIABILITY DATA 339
9.3.4 TREATMENT OF UNCERTAINTIES 343
9.3.5 TRANSFERABILITY OF RELIABILITY DATA 344
9.4 BOOLEAN VARIABLES AND THEIR APPLICATION
IN FAULT TREE ANALYSIS 345
9.4.1 SERIES CONFIGURATION IN THE SENSE OF RELIABILITY . 347
9.4.2 PARALLEL CONFIGURATION IN THE SENSE OF RELIABILITY . . . 348
9.4.3 SYSTEM WITH NEGATION 348
9.4.4 VOTING SYSTEM OF THE TYPE 2-OUT-OF-3 349
9.4.5 THE MULTILINEAR FORM OF THE STRUCTURE FUNCTION
AND DETERMINATION OF RELIABILITY PARAMETERS
FOR SYSTEMS 350
9.5 METHODS FOR INCREASING THE SURVIVAL PROBABILITY
AND AVAILABILITY 356
9.5.1 SYSTEMS WITH RESERVE ELEMENTS 357
9.5.2 MAINTENANCE MODELS 361
CONTENTS XIII
9.6 DEPENDENT FAILURES 378
9.6.1 CAUSES 379
9.6.2 COUNTERMEASURES 380
9.6.3 SECONDARY FAILURES 382
9.6.4 FUNCTIONAL DEPENDENCIES 383
9.6.5 COMMON CAUSE FAILURES 384
9.6.6 CLOSING REMARK 386
9.7 HUMAN ERROR 387
9.7.1 PROCEDURE FOR ANALYZING HUMAN ACTIONS 390
9.7.2 IMPORTANT FACTORS OF INFLUENCE
ON HUMAN RELIABILITY 392
9.8 CASE STUDIES 406
9.8.1 FAULT TREE FOR THE TRIP SYSTEM OF A PLANT
FOR PRODUCING NITROGLYCOL 406
9.8.2 C0
2
SEPARATION IN A RECTISOL PLANT 410
9.8.3 FAULT TREE ANALYSIS OF THE NITRATOR
FOR THE PRODUCTION OF HEXOGEN 414
9.8.4 COMPARISON OF THE AVAILABILITIES
OF REACTOR TRIP SYSTEMS 427
REFERENCES 437
10 CONSEQUENCES OF ACCIDENTS 441
10.1 FAILURE OF CONTAINMENT 445
10.1.1 FREQUENCIES OF THE OCCURRENCE OF A LOSS
OF CONTAINMENT 445
10.1.2 LEAK SIZES 448
10.1.3 GEOMETRY OF THE APERTURE 449
10.2 EMISSION FROM LEAKS 449
10.2.1 DISCHARGE OF LIQUIDS FROM VESSELS 451
10.2.2 DISCHARGE OF A LIQUID FROM A PIPE LEAK 454
10.2.3 DISCHARGE OF GASES OR VAPOURS FROM VESSELS 457
10.2.4 DISCHARGE OF GASES AND VAPOURS
FROM PIPE LEAKS 460
10.2.5 DISCHARGE OF A TWO-PHASE MIXTURE FROM VESSELS . . . 460
10.3 FREE JETS 470
10.3.1 LIQUIDS 470
10.3.2 GASES 473
10.3.3 TWO-PHASE FLOW AND HASH VAPORIZATION 476
10.4 POOL FORMATION AND POOL VAPORIZATION 482
10.5 ATMOSPHERIC DISPERSION 489
10.5.1 AIRBORNE DISPERSION 489
10.5.2 DENSE GAS DISPERSION 501
10.5.3 IMPACT OF ATMOSPHERIC DISPERSION 505
XIV CONTENTS
10.6 FIRES AND EXPLOSIONS 511
10.6.1 POOL FIRES 511
10.6.2 GASES 519
10.6.3 EXPLOSIONS 531
10.7 BLEVE 550
10.8 DUST EXPLOSION 559
10.9 FLIGHT OF MISSILES 561
10.9.1 CALCULATION OF THE TRAJECTORY 561
10.9.2 DETERMINATION OF THE COEFFICIENTS FOR THE EQUATIONS
OF THE FLIGHT TRAJECTORY 564
10.10 SCENARIOS AND PROBABILITY ASSIGNMENTS 572
10.10.1 PROBABILITY OF IMMEDIATE IGNITION 574
10.10.2 PROBABILITY OF DELAYED IGNITION 574
10.10.3 EXPLOSION 576
10.11 CASE STUDY: RISK ASSESSMENT FOR THE FAILURE OF A NATURAL
GAS HIGH PRESSURE PIPELINE 578
10.11.1 EXPECTED FREQUENCIES OF OCCURRENCE, RELEASE
PROCESSES AND RELEVANT ACCIDENT CONSEQUENCES. 579
10.11.2 ACCIDENT CONSEQUENCES 580
10.11.3 DETERMINATION OF THE EXPECTED FREQUENCIES
FOR THE OCCURRENCE OF THE SCENARIOS
AND REPRESENTATION OF THE RISK 583
REFERENCES 586
11 FUNCTIONAL SAFETY (SAFETY INTEGRITY LEVELS) 591
REFERENCES 609
12 FIXING OF APPROPRIATE DISTANCES BETWEEN INDUSTRY
AND RESIDENTIAL AREAS 611
12.1 INTRODUCTION 611
12.2 RISK-BASED APPROACH 612
12.2.1 INITIATING EVENTS AND SCENARIOS 613
12.2.2 CHARACTERISTICS AND EXPOSURE 616
12.2.3 CONSEQUENCES OF MATERIAL RELEASES 616
12.2.4 DAMAGE AND RISK 618
12.3 PROCESSING OF RANDOM VARIABLES 619
12.4 RISK LIMITS AND DISTANCES ON THE BASIS
OF RISK CONSIDERATIONS 619
12.4.1 RISK LIMITS 619
12.4.2 DISTANCES 621
12.4.3 EXAMPLE FOR LAND-USE PLANNING 621
REFERENCES 623
CONTENTS XV
APPENDIX A: GHS*GLOBALLY HARMONIZED SYSTEM OF CLASSIFICATION
AND LABELLING OF CHEMICALS 625
APPENDIX B: PROBIT RELATIONS, REFERENCE AND LIMIT VALUES 629
APPENDIX C: BASICS OF PROBABILITY CALCULATIONS 637
APPENDIX D: COEFFICIENTS FOR THE TNO MULTIENERGY MODEL
AND THE BST MODEL 651
INDEX 655 |
| any_adam_object | 1 |
| author | Hauptmanns, Ulrich 1945- |
| author_GND | (DE-588)1046733702 |
| author_facet | Hauptmanns, Ulrich 1945- |
| author_role | aut |
| author_sort | Hauptmanns, Ulrich 1945- |
| author_variant | u h uh |
| building | Verbundindex |
| bvnumber | BV042500510 |
| classification_rvk | VB 4150 ZG 9285 |
| ctrlnum | (OCoLC)864536200 (DE-599)DNB1038373212 |
| dewey-full | 620.86 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 620 - Engineering and allied operations |
| dewey-raw | 620.86 |
| dewey-search | 620.86 |
| dewey-sort | 3620.86 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Chemie / Pharmazie Maschinenbau / Maschinenwesen Technik |
| format | Book |
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| indexdate | 2024-09-10T01:41:03Z |
| institution | BVB |
| isbn | 3642409539 9783642409530 |
| language | English |
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| publisher | Springer |
| record_format | marc |
| spelling | Hauptmanns, Ulrich 1945- Verfasser (DE-588)1046733702 aut Process and plant safety Ulrich Hauptmanns Berlin [u.a.] Springer 2015 XV, 665 S. graph. Darst. txt rdacontent n rdamedia nc rdacarrier Literaturangaben Technische Anlage (DE-588)4059220-0 gnd rswk-swf Verfahrenstechnik (DE-588)4062781-0 gnd rswk-swf Chemieanlage (DE-588)4121084-0 gnd rswk-swf Technische Sicherheit (DE-588)4059233-9 gnd rswk-swf Technische Anlage (DE-588)4059220-0 s Technische Sicherheit (DE-588)4059233-9 s DE-604 Verfahrenstechnik (DE-588)4062781-0 s Chemieanlage (DE-588)4121084-0 s Erscheint auch als Online-Ausgabe 978-3-642-40954-7 X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=4420178&prov=M&dok_var=1&dok_ext=htm Inhaltstext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027935239&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Hauptmanns, Ulrich 1945- Process and plant safety Technische Anlage (DE-588)4059220-0 gnd Verfahrenstechnik (DE-588)4062781-0 gnd Chemieanlage (DE-588)4121084-0 gnd Technische Sicherheit (DE-588)4059233-9 gnd |
| subject_GND | (DE-588)4059220-0 (DE-588)4062781-0 (DE-588)4121084-0 (DE-588)4059233-9 |
| title | Process and plant safety |
| title_auth | Process and plant safety |
| title_exact_search | Process and plant safety |
| title_full | Process and plant safety Ulrich Hauptmanns |
| title_fullStr | Process and plant safety Ulrich Hauptmanns |
| title_full_unstemmed | Process and plant safety Ulrich Hauptmanns |
| title_short | Process and plant safety |
| title_sort | process and plant safety |
| topic | Technische Anlage (DE-588)4059220-0 gnd Verfahrenstechnik (DE-588)4062781-0 gnd Chemieanlage (DE-588)4121084-0 gnd Technische Sicherheit (DE-588)4059233-9 gnd |
| topic_facet | Technische Anlage Verfahrenstechnik Chemieanlage Technische Sicherheit |
| url | http://deposit.dnb.de/cgi-bin/dokserv?id=4420178&prov=M&dok_var=1&dok_ext=htm http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027935239&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT hauptmannsulrich processandplantsafety |