Additive manufacturing technologies: 3D printing, rapid prototyping, and direct digital manufacturing
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| Main Authors: | , , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
New York, NY [u.a.]
Springer
2015
|
| Edition: | 2. ed. |
| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XXI, 498 S. Ill., graph. Darst. |
| ISBN: | 1493921126 149394455X 9781493921126 9781493944552 |
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MARC
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| 100 | 1 | |a Gibson, Ian |d 1963- |e Verfasser |0 (DE-588)1046560719 |4 aut | |
| 245 | 1 | 0 | |a Additive manufacturing technologies |b 3D printing, rapid prototyping, and direct digital manufacturing |c Ian Gibson ; David Rosen ; Brent Stucker |
| 250 | |a 2. ed. | ||
| 264 | 1 | |a New York, NY [u.a.] |b Springer |c 2015 | |
| 300 | |a XXI, 498 S. |b Ill., graph. Darst. | ||
| 336 | |b txt |2 rdacontent | ||
| 337 | |b n |2 rdamedia | ||
| 338 | |b nc |2 rdacarrier | ||
| 650 | 4 | |a Ingenieurwissenschaften | |
| 650 | 4 | |a Engineering design | |
| 650 | 4 | |a Machinery | |
| 650 | 4 | |a Nanotechnology | |
| 650 | 4 | |a Engineering | |
| 650 | 4 | |a CAD/CAM systems | |
| 650 | 4 | |a Manufacturing processes--Automation | |
| 650 | 4 | |a Production control--Automation | |
| 650 | 0 | 7 | |a Rapid Prototyping |g Fertigung |0 (DE-588)4389159-7 |2 gnd |9 rswk-swf |
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| adam_text |
Titel: Additive manufacturing technologies
Autor: Gibson, Ian
Jahr: 2015
Contents
1 Introduction and Basic Principles.1
1.1 What Is Additive Manufacturing?.1
1.2 What Are AM Parts Used for?.3
1.3 The Generic AM Process.4
1.3.1 Step 1: CAD.4
1.3.2 Step 2: Conversion to STL.4
1.3.3 Step 3: Transfer to AM Machine and STL
File Manipulation.5
1.3.4 Step 4: Machine Setup.5
1.3.5 Step 5: Build.5
1.3.6 Step 6: Removal.6
1.3.7 Step 7: Post-processing.6
1.3.8 Step 8: Application.6
1.4 Why Use the Term Additive Manufacturing?.7
1.4.1 Automated Fabrication (Autofab).7
1.4.2 Freeform Fabrication or Solid Freeform
Fabrication.7
1.4.3 Additive Manufacturing or Layer-Based
Manufacturing.7
1.4.4 Stereolithography or 3D Printing.8
1.4.5 Rapid Prototyping.8
1.5 The Benefits of AM.9
1.6 Distinction Between AM and CNC Machining.10
1.6.1 Material.10
1.6.2 Speed.10
1.6.3 Complexity.11
1.6.4 Accuracy.11
1.6.5 Geometry.12
1.6.6 Programming.12
1.7 Example AM Parts.12
1.8 Other Related Technologies.14
1.8.1 Reverse Engineering Technology.14
1.8.2 Computer-Aided Engineering.15
1.8.3 Haptic-Based CAD.16
1.9 About this Book.17
1.10 Exercises.17
References.18
Development of Additive Manufacturing Technology 19
2.1 Introduction.19
2.2 Computers.20
2.3 Computer-Aided Design Technology.22
2.4 Other Associated Technologies.26
2.4.1 Lasers.26
2.4.2 Printing Technologies.26
2.4.3 Programmable Logic Controllers.27
2.4.4 Materials.27
2.4.5 Computer Numerically Controlled Machining.28
2.5 The Use of Layers.28
2.6 Classification of AM Processes.30
2.6.1 Liquid Polymer Systems.31
2.6.2 Discrete Particle Systems.32
2.6.3 Molten Material Systems.33
2.6.4 Solid Sheet Systems.34
2.6.5 New AM Classification Schemes.34
2.7 Metal Systems.35
2.8 Hybrid Systems.36
2.9 Milestones in AM Development.37
2.10 AM Around the World.39
2.11 The Future? Rapid Prototyping Develops into
Direct Digital Manufacturing.40
2.12 Exercises.41
References.41
Generalized Additive Manufacturing Process Chain.43
3.1 Introduction.43
3.2 The Eight Steps in Additive Manufacture.44
3.2.1 Step 1: Conceptualization and CAD.44
3.2.2 Step 2: Conversion to STL/AMP.45
3.2.3 Step 3: Transfer to AM Machine and STL
File Manipulation.47
3.2.4 Step 4: Machine Setup.47
3.2.5 Step 5: Build.48
3.2.6 Step 6: Removal and Cleanup.48
3.2.7 Step 7: Post-Processing.49
3.2.8 Step 8: Application.49
3.3 Variations from One AM Machine to Another.50
3.3.1 Photopolymer-Based Systems.51
3.3.2 Powder-Based Systems.51
3.3.3 Molten Material Systems.51
3.3.4 Solid Sheets.52
3.4 Metal Systems.52
3.4.1 The Use of Substrates.53
3.4.2 Energy Density.53
3.4.3 Weight.53
3.4.4 Accuracy.53
3.4.5 Speed.54
3.5 Maintenance of Equipment.54
3.6 Materials Handling Issues.54
3.7 Design for AM.55
3.7.1 Part Orientation.55
3.7.2 Removal of Supports.56
3.7.3 Hollowing Out Parts.57
3.7.4 Inclusion of Undercuts and Other Manufacturing
Constraining Features.57
3.7.5 Interlocking Features.57
3.7.6 Reduction of Part Count in an Assembly.58
3.7.7 Identification Markings/Numbers.58
3.8 Application Areas That Don't Involve Conventional CAD
Modeling.59
3.8.1 Medical Modeling.59
3.8.2 Reverse Engineering Data.59
3.8.3 Architectural Modeling.60
3.9 Further Discussion.60
3.9.1 Exercises.61
References.61
4 Vat Photopolymerization Processes.63
4.1 Introduction.63
4.2 Vat Photopolymerization Materials.65
4.2.1 UV-Curable Photopolymers.66
4.2.2 Overview of Photopolymer Chemistry.67
4.2.3 Resin Formulations and Reaction Mechanisms.70
4.3 Reaction Rates.73
4.4 Laser Scan Vat Photopolymerization.74
4.5 Photopolymerization Process Modeling.74
4.5.1 Irradiance and Exposure.75
4.5.2 Laser-Resin Interaction.78
4.5.3 Photospeed.80
4.5.4 Time Scales.81
4.6 Vector Scan VP Machines.82
4.7 Scan Patterns.84
4.7.1 Layer-Based Build Phenomena and Errors.84
4.7.2 WEAVE.86
4.7.3 STAR-WEAVE.88
4.7.4 ACES Scan Pattern.90
4.8 Vector Scan Micro-Vat Photopolymerization.99
4.9 Mask Projection VP Technologies and Processes.95
4.9.1 Mask Projection VP Technology.97
4.9.2 Commercial MPVP Systems.96
4.9.3 MPVP Modeling.98
4.10 Two-Photon Vat Photopolymerization.99
4.11 Process Benefits and Drawbacks.101
4.12 Summary.102
4.13 Exercises.102
References.103
5 Powder Bed Fusion Processes.107
5.1 Introduction.107
5.2 Materials.109
5.2.1 Polymers and Composites.109
5.2.2 Metals and Composites.110
5.2.3 Ceramics and Ceramic Composites.112
5.3 Powder Fusion Mechanisms.112
5.3.1 Solid-State Sintering.112
5.3.2 Chemically Induced Sintering.115
5.3.3 LPS and Partial Melting.116
5.3.4 Full Melting.120
5.3.5 Part Fabrication.121
5.4 Process Parameters and Modeling.122
5.4.1 Process Parameters.123
5.4.2 Applied Energy Correlations and Scan Patterns . . 125
5.5 Powder Handling.127
5.5.1 Powder Handling Challenges.127
5.5.2 Powder Handling Systems.128
5.5.3 Powder Recycling.129
5.6 PBF Process Variants and Commercial Machines.131
5.6.1 Polymer Laser Sintering.131
5.6.2 Laser-Based Systems for Metals and Ceramics.134
5.6.3 Electron Beam Melting.136
5.6.4 Line-Wise and Layer-Wise PBF Processes
for Polymers.140
5.7 Process Benefits and Drawbacks.143
5.8 Conclusions.144
5.9 Exercises.144
References.145
6 Extrusion-Based Systems.147
6.1 Introduction.147
6.2 Basic Principles.148
6.2.1 Material Loading.149
6.2.2 Liquidation.149
6.2.3 Extrusion.149
6.2.4 Solidification.153
6.2.5 Positional Control.154
6.2.6 Bonding.155
6.2.7 Support Generation.156
6.3 Plotting and Path Control.157
6.4 Fused Deposition Modeling from Stratasys.160
6.4.1 FDM Machine Types.161
6.5 Materials.163
6.6 Limitations of FDM.164
6.7 Bioextrusion.166
6.7.1 Gel Formation.166
6.7.2 Melt Extrusion.166
6.7.3 Scaffold Architectures.168
6.8 Other Systems.168
6.8.1 Contour Crafting.169
6.8.2 Nonplanar Systems.169
6.8.3 FDM of Ceramics.171
6.8.4 Reprap and Fab@home.171
6.9 Exercises.172
References.173
7 Material Jetting.175
7.1 Evolution of Printing as an Additive
Manufacturing Process.175
7.2 Materials for Material Jetting.176
7.2.1 Polymers.177
7.2.2 Ceramics.180
7.2.3 Metals.181
7.2.4 Solution-and Dispersion-Based Deposition.183
7.3 Material Processing Fundamentals.184
7.3.1 Technical Challenges of MJ.184
7.3.2 Droplet Formation Technologies.186
7.3.3 Continuous Mode.187
7.3.4 DOD Mode.188
7.3.5 Other Droplet Formation Methods.190
7.4 MJ Process Modeling.191
7.5 Material Jetting Machines.195
7.6 Process Benefits and Drawbacks.198
7.7 Summary.198
7.8 Exercises.199
References.200
8 Binder Jetting.205
8.1 Introduction.205
8.2 Materials.207
8.2.1 Commercially Available Materials.207
8 2 2 Ceramic Materials in Research.208
8.3 Process Vanations.210
8.4 BJ Machines.212
8 5 Process Benefits and Drawbacks.216
8.6 Summary.217
8.7 Exercises.217
References.218
9 Sheet Lamination Processes.219
9.1 Introduction.219
9.1.1 Gluing or Adhesive Bonding.219
9.1.2 Bond-Then-Form Processes.220
9.1.3 Form-Then-Bond Processes.222
9.2 Materials.224
9.3 Material Processing Fundamentals.225
9.3.1 Thermal Bonding.226
9.3.2 Sheet Metal Clamping.227
9.4 Ultrasonic Additive Manufacturing.228
9.4.1 UAM Bond Quality.229
9.4.2 Ultrasonic Metal Welding Process Fundamentals . . . 230
9.4.3 UAM Process Parameters and Process
Optimization.233
9.4.4 Microstructures and Mechanical Properties
of UAM Parts.235
9.4.5 UAM Applications.239
9.5 Conclusions.242
9.6 Exercises.243
References.243
10 Directed Energy Deposition Processes.245
10.1 Introduction.245
10.2 General DED Process Description.247
10.3 Material Delivery.249
10.3.1 Powder Feeding.249
10.3.2 Wire Feeding.251
10.4 DED Systems.252
10.4.1 Laser Based Metal Deposition Processes.252
10.4.2 Electron Beam Based Metal Deposition
Processes.256
10.4.3 Other DED Processes.257
10.5 Process Parameters.257
10.6 Typical Materials and Microstructure.258
10.7 Processing-Structure-Properties Relationships.261
10.8 DED Benefits and Drawbacks.266
10.9 Exercises.267
References.268
11 Direct Write Technologies.269
11.1 Direct Write Technologies.269
11.2 Background.269
11.3 Ink-Based DW.270
11.3.1 Nozzle Dispensing Processes.271
11.3.2 Quill-Type Processes.273
11.3.3 Inkjet Printing Processes.275
11.3.4 Aerosol DW.276
11.4 Laser Transfer DW.277
11.5 Thermal Spray DW.280
11.6 Beam Deposition DW.282
11.6.1 Laser CVD.282
11.6.2 Focused Ion Beam CVD.284
11.6.3 Electron Beam CVD.284
11.7 Liquid-Phase Direct Deposition.285
11.8 Beam Tracing Approaches to Additive/Subtractive DW.286
11.8.1 Electron Beam Tracing.286
11.8.2 Focused Ion Beam Tracing.287
11.8.3 Laser Beam Tracing.287
11.9 Hybrid Technologies.287
11.10 Applications of Direct Write Technologies.288
11.10.1 Exercises.290
References.290
12 The Impact of Low-Cost AM Systems.293
12.1 Introduction.293
12.2 Intellectual Property.294
12.3 Disruptive Innovation.296
12.3.1 Disruptive Business Opportunities.296
12.3.2 Media Attention.297
12.4 The Maker Movement.299
12.5 The Future of Low-Cost AM.301
12.6 Exercises.301
References.301
13 Guidelines for Process Selection.303
13.1 Introduction.303
13.2 Selection Methods for a Part.304
13.2.1 Decision Theory.304
13.2.2 Approaches to Determining Feasibility.305
13.2.3 Approaches to Selection.307
13.2.4 Selection Example.310
13.3 Challenges of Selection.312
13.4 Example System for Preliminary Selection.316
13.5 Production Planning and Control.321
13 5.1 Production Planning.322
13.5.2 Pre-processing.323
13.5.3 Part Build.323
13.5.4 Post-processing.324
13.5.5 Summary.324
13.6 Open Problems.325
13.7 Exercises.326
References.326
14 Post-processing.329
14.1 Introduction.329
14.2 Support Material Removal.329
14.2.1 Natural Support Post-processing.330
14.2.2 Synthetic Support Removal.331
14.3 Surface Texture Improvements.334
14.4 Accuracy Improvements.334
14.4.1 Sources of Inaccuracy.335
14.4.2 Model Pre-processing to Compensate
for Inaccuracy.335
14.4.3 Machining Strategy.337
14.5 Aesthetic Improvements.341
14.6 Preparation for Use as a Pattern.342
14.6.1 Investment Casting Patterns.342
14.6.2 Sand Casting Patterns.343
14.6.3 Other Pattern Replication Methods.344
14.7 Property Enhancements Using Non-thermal Techniques.345
14.8 Property Enhancements Using Thermal Techniques.346
14.9 Conclusions.349
14.10 Exercises.349
References.350
15 Software Issues for Additive Manufacturing.351
15.1 Introduction.351
15.2 Preparation of CAD Models: The STL File.352
15.2.1 STL File Format, Binary/ASCII.352
15.2.2 Creating STL Files from a CAD System.354
15.2.3 Calculation of Each Slice Profile.355
15.2.4 Technology-Specific Elements.359
15.3 Problems with STL Files.361
15.4 STL File Manipulation.364
15.4.1 Viewers.365
15.4.2 STL Manipulation on the AM Machine.365
15.5 Beyond the STL File.367
15.5.1 Direct Slicing of the CAD Model.367
15.5.2 Color Models.368
15.5.3 Multiple Materials.368
15.5.4 Use of STL for Machining.368
15.6 Additional Software to Assist AM.369
15.6.1 Survey of Software Functions.370
15.6.2 AM Process Simulations Using Finite
Element Analysis.371
15.7 The Additive Manufacturing File Format.372
15.8 Exercises.373
References.374
16 Direct Digital Manufacturing.375
16.1 Align Technology.375
16.2 Siemens and Phonak.377
16.3 Custom Footwear and Other DDM Examples.380
16.4 DDM Drivers.383
16.5 Manufacturing Versus Prototyping.385
16.6 Cost Estimation.387
16.6.1 Cost Model.387
16.6.2 Build Time Model.389
16.6.3 Laser Scanning Vat Photopolymerization
Example.392
16.7 Life-Cycle Costing.393
16.8 Future of DDM.395
16.9 Exercises.396
References.397
17 Design for Additive Manufacturing.399
17.1 Motivation.400
17.2 Design for Manufacturing and Assembly.401
17.3 AM Unique Capabilities.404
17.3.1 Shape Complexity.404
17.3.2 Hierarchical Complexity.405
17.3.3 Functional Complexity.407
17.3.4 Material Complexity.409
17.4 Core DFAM Concepts and Objectives.411
17.4.1 Complex Geometry.411
17.4.2 Integrated Assemblies.412
17.4.3 Customized Geometry.412
17.4.4 Multifunctional Designs.412
17.4.5 Elimination of Conventional DFM Constraints.413
17.5 Exploring Design Freedoms.413
17.5.1 Part Consolidation and Redesign.414
17.5.2 Hierarchical Structures.415
17.5.3 Industrial Design Applications.417
17.6 CAD Tools for AM.418
17.6.1 Challenges for CAD.418
17.6.2 Solid-Modeling CAD Systems.420
17.6.3 Promising CAD Technologies.422
17.7 Synthesis Methods.426
17.7.1 Theoretically Optimal Lightweight Structures.426
17.7.2 Optimization Methods.427
17.7.3 Topology Optimization.428
17.8 Summary.433
17.9 Exercises.434
References.434
18 Rapid Tooling.437
18.1 Introduction.437
18.2 Direct AM Production of Injection Molding Inserts.439
18.3 EDM Electrodes.447
18.4 Investment Casting.444
18.5 Other Systems.445
18.5.1 Vacuum Forming Tools.445
18.5.2 Paper Pulp Molding Tools.446
18.5.3 Formwork for Composite Manufacture.446
18.5.4 Assembly Tools and Metrology
Registration Rigs.446
18.6 Exercises.448
References.448
19 Applications for Additive Manufacture.451
19.1 Introduction.451
19.2 Historical Developments.452
19.2.1 Value of Physical Models.453
19.2.2 Functional Testing.453
19.2.3 Rapid Tooling.454
19.3 The Use of AM to Support Medical Applications.455
19.3.1 Surgical and Diagnostic Aids.457
19.3.2 Prosthetics Development.458
19.3.3 Manufacturing.460
19.3.4 Tissue Engineering and Organ Printing.460
19.4 Software Support for Medical Applications.461
19.5 Limitations of AM for Medical Applications.463
19.5.1 Speed.464
19.5.2 Cost.464
19.5.3 Accuracy.465
19.5.4 Materials.465
19.5.5 Ease of Use.466
19.6 Further Development of Medical AM Applications.466
19.6.1 Approvals.466
19.6.2 Insurance.467
19.6.3 Engineering Training.467
19.6.4 Location of the Technology.468
19.6.5 Service Bureaus.468
19.7 Aerospace Applications.468
19.7.1 Characteristics Favoring AM.469
19.7.2 Production Manufacture.469
19.8 Automotive Applications.472
19.9 Exercises.473
References.474
20 Business Opportunities and Future Directions.475
20.1 Introduction.475
20.2 What Could Be New?.477
20.2.1 New Types of Products.477
20.2.2 New Types of Organizations.479
20.2.3 New Types of Employment.480
20.3 Digiproneurship.481
20.4 Exercises.485
References.486
Index.487 |
| any_adam_object | 1 |
| author | Gibson, Ian 1963- Rosen, David Stucker, Brent 1971- |
| author_GND | (DE-588)1046560719 (DE-588)1118756479 |
| author_facet | Gibson, Ian 1963- Rosen, David Stucker, Brent 1971- |
| author_role | aut aut aut |
| author_sort | Gibson, Ian 1963- |
| author_variant | i g ig d r dr b s bs |
| building | Verbundindex |
| bvnumber | BV042287067 |
| callnumber-first | T - Technology |
| callnumber-label | TA174 |
| callnumber-raw | TA174 TS156.8 .G52 2015 |
| callnumber-search | TA174 TS156.8 .G52 2015 |
| callnumber-sort | TA 3174 |
| callnumber-subject | TA - General and Civil Engineering |
| classification_rvk | QP 505 ZM 8000 ZM 9045 ZM 9050 |
| classification_tum | FER 795f |
| ctrlnum | (OCoLC)934099521 (DE-599)BVBBV042287067 |
| dewey-full | 620.0042 670.42/7 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 620 - Engineering and allied operations 670 - Manufacturing |
| dewey-raw | 620.0042 670.42/7 |
| dewey-search | 620.0042 670.42/7 |
| dewey-sort | 3620.0042 |
| dewey-tens | 620 - Engineering and allied operations 670 - Manufacturing |
| discipline | Fertigungstechnik Werkstoffwissenschaften / Fertigungstechnik Wirtschaftswissenschaften |
| edition | 2. ed. |
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| id | DE-604.BV042287067 |
| illustrated | Illustrated |
| indexdate | 2025-03-04T04:01:17Z |
| institution | BVB |
| isbn | 1493921126 149394455X 9781493921126 9781493944552 |
| language | English |
| lccn | 2014953293 |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-027724326 |
| oclc_num | 934099521 |
| open_access_boolean | |
| owner | DE-91G DE-BY-TUM DE-29T DE-N2 DE-862 DE-BY-FWS DE-92 DE-384 DE-473 DE-BY-UBG DE-20 DE-860 DE-1102 DE-706 DE-1050 |
| owner_facet | DE-91G DE-BY-TUM DE-29T DE-N2 DE-862 DE-BY-FWS DE-92 DE-384 DE-473 DE-BY-UBG DE-20 DE-860 DE-1102 DE-706 DE-1050 |
| physical | XXI, 498 S. Ill., graph. Darst. |
| publishDate | 2015 |
| publishDateSearch | 2015 |
| publishDateSort | 2015 |
| publisher | Springer |
| record_format | marc |
| spellingShingle | Gibson, Ian 1963- Rosen, David Stucker, Brent 1971- Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing Ingenieurwissenschaften Engineering design Machinery Nanotechnology Engineering CAD/CAM systems Manufacturing processes--Automation Production control--Automation Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Produktentwicklung (DE-588)4139402-1 gnd |
| subject_GND | (DE-588)4389159-7 (DE-588)4139402-1 |
| title | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing |
| title_auth | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing |
| title_exact_search | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing |
| title_full | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing Ian Gibson ; David Rosen ; Brent Stucker |
| title_fullStr | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing Ian Gibson ; David Rosen ; Brent Stucker |
| title_full_unstemmed | Additive manufacturing technologies 3D printing, rapid prototyping, and direct digital manufacturing Ian Gibson ; David Rosen ; Brent Stucker |
| title_short | Additive manufacturing technologies |
| title_sort | additive manufacturing technologies 3d printing rapid prototyping and direct digital manufacturing |
| title_sub | 3D printing, rapid prototyping, and direct digital manufacturing |
| topic | Ingenieurwissenschaften Engineering design Machinery Nanotechnology Engineering CAD/CAM systems Manufacturing processes--Automation Production control--Automation Rapid Prototyping Fertigung (DE-588)4389159-7 gnd Produktentwicklung (DE-588)4139402-1 gnd |
| topic_facet | Ingenieurwissenschaften Engineering design Machinery Nanotechnology Engineering CAD/CAM systems Manufacturing processes--Automation Production control--Automation Rapid Prototyping Fertigung Produktentwicklung |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027724326&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
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