Integrated automotive high power LED lighting systems in 3D MID technology:
Saved in:
| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Göttingen
Cuvillier,
2014
|
| Edition: | 1. Aufl. |
| Subjects: | |
| Online Access: | Inhaltstext Inhaltsverzeichnis |
| Physical Description: | XVII, 284 S. Ill., graph. Darst. |
| ISBN: | 9783954046430 |
Staff View
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TABLE OF CONTENT
LIST OF SYMBOLS XIII
1. INTRODUCTION 1
1.1. BACKGROUND 1
1.2. APPLICATIONS OF LED-LIGHTING 2
1.2.1. AUTOMOTIVE LIGHTING 2
1.2.2. GENERAL LIGHTING AND CONSUMER ELECTRONICS 5
1.3. REQUIREMENTS ON THREE-DIMENSIONAL LED-LIGHTING SYSTEMS 6
1.4. PROBLEM DESCRIPTION 8
1.4.1. DERIVED OBJECTIVES 9
1.5. THESIS LAYOUT 9
2. OVERVIEW OF THREE-DIMENSIONAL LED-LIGHTING SYSTEMS 13
2.1. INTRODUCTION 13
2.2. LED-LIGHTING SYSTEMS: COMPONENTS AND FUNCTIONS 13
2.2.1. LIGHT-EMITTING-DIODES (LEDS) 14
2.2.2. LED-DRIVER 16
2.2.3. EXTERNAL THERMAL MANAGEMENT COMPONENTS 19
2.2.4. CIRCUIT CARRIER TECHNOLOGY 20
2.3. EVOLUTION TOWARDS THREE-DIMENSIONAL LED-LIGHTING 21
2.3.1. PRINTED CIRCUIT BOARD (PCB)-BASED ASSEMBLIES 21
2.3.2. INSULATED METAL SUBSTRATE (IMS)-BASED ASSEMBLIES 24
2.3.3. FLEXIBLE PRINTED CIRCUIT BOARD (FLEX-PCB)-BASED ASSEMBLIES 26
2.3.4. 3D-MOULDED INTERCONNECT DEVICE (3D-MID)-BASED ASSEMBLIES 27
2.4. REQUIREMENTS ON FUTURE 3D LED-LIGHTING SYSTEMS 32
2.4.1. CONCLUSIONS ON EVOLUTION TOWARDS THREE-DIMENSIONAL LED-LIGHTING
32
2.4.2. REQUIREMENTS FOR FUTURE 3D LED-LIGHTING SYSTEMS 32
2.5. SUMMARY 33
3. ENABLING 3D-MID-BASED HIGH-POWER LED-LIGHTING SYSTEMS 39
3.1. INTRODUCTION 39
3.2. 3D-MID-BASED HIGH-POWER LED-LIGHTING SYSTEMS 39
3.2.1. CONCEPT IDEA 40
3.2.2. CONCEPT CHALLENGES 41
3.3. MAKING 3D-MID-BASED HIGH-POWER LED-LIGHTING POSSIBLE 43
3.3.1. LED-DRIVER TOPOLOGIES 44
3.3.2. SPATIAL- AND ELECTRICAL DESIGN 44
HTTP://D-NB.INFO/1047773678
X TABLE OF CONTENT
3.3.3. THERMAL MANAGEMENT DESIGN 45
3.3.4. INTERRELATION BETWEEN DOMAINS 45
3.3.5. SPATIAL CONFIGURATIONS 46
3.4. SUMMARY 47
4. INTEGRATION OF LED-DRI
VER FUNCTIONS 51
4.1. INTRODUCTION 51
4.2. SURVEY OF LED-DRIVERE FOR APPLICATION ON 3D-MIDS 52
4.2.1. SERIES LED-STRUCTURES 52
4.2.2. MULTIPLE POWER CONVERTERS AND CONVERTER-CELLS 53
4.2.3. PARALLEL LED-STRUCTURES 54
4.2.4. SUMMARY 59
4.3. DEVELOPMENT OF INDUCTIVE CURRENT BALANCING TECHNIQUE FOR HIGH-POWER
LEDS 60
4.3.1. BASIC IDEA AND OPERATION PRINCIPLE 60
4.3.2. PARALLEL INPUT-STRUCTURES 63
4.3.3. SERIES INPUT-STRUCTURES 66
4.3.4. COMPARISON OF EQUAL POWER AND EQUAL CURRENT LED OPERATION 69
4.3.5. EXPERIMENTAL VERIFICATION 72
4.4. COMPENSATION OF INCREASED LED-TOLERANCES AND OF LED FAILURES 75
4.4.1. BASIC IDEA 76
4.4.2. ANALYSIS OF CURRENT BALANCING BEHAVIOUR 77
4.4.3. OPERATION WITH LED FAILURES 82
4.4.4. EXPERIMENTAL VERIFICATION 84
4.5. INTEGRATION OF EXTERNAL PWM DIMMING 87
4.5.1. BASIC IDEA AND OPERATION PRINCIPLE 87
4.5.2. INVESTIGATION OF DIMMING RELATED COLOUR SHIFT 88
4.5.3. CONVERTER DESIGN FOR MODULATED DIMMING 90
4.5.4. EXPERIMENTAL VERIFICATION 95
4.6. OVERVIEW OF DEVELOPED LED-DRIVERS FOR 3D-MID APPLICATION 97
4.7. SUMMARY 98
5. INTEGRATION OF SPATIAL AND ELECTRICAL FUNCTIONS 105
5.1. INTRODUCTION 105
5.2. COMPARISON OF 3D-MID AND PCB CONSTRUCTION 106
5.2.1. SUBSTRATE TECHNOLOGY 107
5.2.2. CIRCUIT ARTWORK ASSEMBLY 109
5.2.3. VIA INTERCONNECTION TECHNOLOGY 112
5.2.4. SUMMARY ON 3D-M1D VS. PCB CONSTRUCTION 115
TABLE OF CONTENT XI
5.3. CONTACTING CHALLENGES OF COMPONENTS 117
5.3.1. CURRENT CANYING CAPACITY OF 3D-MID CIRCUIT TRACKS 117
5.3.2. INTEGRATION POTENTIAL OF PASSIVE COMPONENTS WITH 3D-MIDS 123
5.3.3. CIRCUIT TRACE PARASITICS 125
5.4. SPATIAL- AND ELECTRICAL PERFORMANCE OF 3D-MLD-BASED POWER
CONVERTERS 133
5.4.1. CASE STUDY INTRODUCTION 133
5.4.2. SPATIAL PERFORMANCE 136
5.4.3. ELECTRICAL PERFORMANCE 142
5.4.4. ESTIMATION OF POWER LIMITS OF 3D-MID-BASED POWER ELECTRONICS 150
5.5. JD-ROUTING POSSIBILITIES AND CONCEPTS 156
5.5.1. INCREASING THE CIRCUIT- AND THE COMPONENT-DENSITY 157
5.5.2. INTEGRATION OF ADDITIONAL FUNCTIONS 158
5.5.3. SUMMARY ON JD-ROUTING 159
5.6. SUMMARY 161
6. INTEGRATION OF THERMAL MANAGEMENT FUNCTIONS 167
6.1. INTRODUCTION 167
6.2. IDENTIFICATION OF DOMINANT HEAT TRANSFER MODES IN LED-LIGHTING
SYSTEMS 167
6.2.1. LED-DRIVER COMPONENTS 168
6.2.2. HIGH-POWER LEDS 169
6.2.3. 3D-MID CHALLENGES 169
6.3. CONVERTER LEVEL THERMAL MANAGEMENT 170
6.3.1. PERPENDICULAR HEAT TRANSPORT AND HEAT SPREADING 170
6.3.2. LAYOUT AND GEOMETRY OPTIMISATION 177
6.3.3. INTEGRATION OF EXTRA THERMAL PATHWAYS 180
6.3.4. SUBSTRATE MATERIAL MODIFICATION 180
6.3.5. EXTERNAL COOLING STRUCTURES: HEAT SINKS 181
6.3.6. CONSTRAINTS FOR 3D-MID-BASED LED-LIGHTING APPLICATIONS 182
6.4. THERMAL MANAGEMENT WITH THE 3D-MID CIRCUIT CARRIER - A CASE STUDY
183
6.4.1. DESIGN OF CIRCUIT CARRIER BASED THERMAL MANAGEMENT 185
6.4.2. CASE STUDY IMPLEMENTATION 185
6.4.3. CASE STUDY RESULTS 191
6.5. INTEGRATED REFLECTOR HEAT SINK 194
6.5.1. BASIC IDEA 195
6.5.2. IRHS CONSTRUCTION 197
6.5.3. IRHS DESIGN 198
6.5.4. IMPLEMENTATION - A CASE STUDY 200
XII TABLE OF CONTENT
6.6. SUMMARY 205
7. CASE STUDY: 3D-MID-BASED HIGH-POWER LED-LIGHTING SYSTEM 211
7.1. INTRODUCTION 211
7.2. SYSTEM SPECIFICATION 211
7.3. SYSTEM DESIGN 212
7.3.1. LED-DRIVER TOPOLOGY SELECTION 213
7.3.2. SPATIAL DESIGN AND ROUTING 215
7.3.3. THERMAL MANAGEMENT DESIGN 217
7.4. REALISATION OF THE CASE STUDY PROTOTYPE 221
7.5. SPATIAL EVALUATION 224
7.6. ELECTRICAL EVALUATION 225
7.6.1. CURRENT-BALANCING 225
7.6.2. LED FAILURES 226
7.6.3. MODULATED DIMMING 227
7.6.4. LED-DRIVER EFFICIENCY 228
7.7. THERMAL EVALUATION 229
7.7.1. LED-DRIVER 229
7.7.2. LED-SECTION 231
7.8. SUMMARY 231
8. CONCLUSIONS AND RECOMMENDATIONS 235
8.1. SUMMARY 235
8.2. CONCLUSIONS 236
8.2.1. PRESENT PRACTICE AND EVOLUTION OF (3D) LED-LIGHTING SYSTEM
CONSTRUCTION 236
8.2.2. 3D-MID TECHNOLOGY APPLICATION TO ENHANCE THE 3D-DESIGN OF
HIGH-POWER LED-LIGHTING
SYSTEMS WITH LED-DRIVER 237
8.2.3. DEVELOPMENT OF ADAPTED LED-DRIVER TOPOLOGIES FOR 3D-MID
REALISATION 238
8.2.4. INFLUENCE OF 3D-MID USAGE ON ELECTRICAL AND SPATIAL REALISATION
OF POWER ELECTRONICS238
8.2.5. THERMAL MANAGEMENT OF 3D-MLD-BASED LED-LIGHTING SYSTEMS 239
8.2.6. THESIS CONTRIBUTIONS 240
8.3. RECOMMENDATIONS FOR FURTHER RESEARCH 241
A. APPENDIX: INFLUENCE OF INDUCTOR TOLERANCES 245
B. APPENDIX: LOSS ANALYSIS AND -COMPARISON 251
C. APPENDIX: THERMAL-MODELLING AND -SIMULATION 265
SUMMARY 273
SAMENVATTING 277
ZUSAMMENFASSUNG 281
CURRICULUM V1TAE 287 |
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| dewey-raw | 629.271 |
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| dewey-tens | 620 - Engineering and allied operations |
| discipline | Maschinenbau / Maschinenwesen Elektrotechnik / Elektronik / Nachrichtentechnik Verkehr / Transport |
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| id | DE-604.BV041826345 |
| illustrated | Illustrated |
| indexdate | 2024-08-03T01:27:25Z |
| institution | BVB |
| isbn | 9783954046430 |
| language | English |
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| spelling | Thomas, Werner Verfasser (DE-588)1049748352 aut Integrated automotive high power LED lighting systems in 3D MID technology Werner Thomas 1. Aufl. Göttingen Cuvillier, 2014 XVII, 284 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Kühlung (DE-588)4132435-3 gnd rswk-swf Lumineszenzdiode (DE-588)4125154-4 gnd rswk-swf Treiberschaltung (DE-588)4272299-8 gnd rswk-swf Wärmeübertragung (DE-588)4064211-2 gnd rswk-swf Leistungselektronik (DE-588)4035235-3 gnd rswk-swf Kraftfahrzeugbeleuchtung (DE-588)4140467-1 gnd rswk-swf Dreidimensionaler spritzgegossener Schaltungsträger (DE-588)4550503-2 gnd rswk-swf Kraftfahrzeugbeleuchtung (DE-588)4140467-1 s Lumineszenzdiode (DE-588)4125154-4 s Dreidimensionaler spritzgegossener Schaltungsträger (DE-588)4550503-2 s Treiberschaltung (DE-588)4272299-8 s Leistungselektronik (DE-588)4035235-3 s Wärmeübertragung (DE-588)4064211-2 s Kühlung (DE-588)4132435-3 s DE-604 X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=4601743&prov=M&dok_var=1&dok_ext=htm Inhaltstext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027271311&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Thomas, Werner Integrated automotive high power LED lighting systems in 3D MID technology Kühlung (DE-588)4132435-3 gnd Lumineszenzdiode (DE-588)4125154-4 gnd Treiberschaltung (DE-588)4272299-8 gnd Wärmeübertragung (DE-588)4064211-2 gnd Leistungselektronik (DE-588)4035235-3 gnd Kraftfahrzeugbeleuchtung (DE-588)4140467-1 gnd Dreidimensionaler spritzgegossener Schaltungsträger (DE-588)4550503-2 gnd |
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| title | Integrated automotive high power LED lighting systems in 3D MID technology |
| title_auth | Integrated automotive high power LED lighting systems in 3D MID technology |
| title_exact_search | Integrated automotive high power LED lighting systems in 3D MID technology |
| title_full | Integrated automotive high power LED lighting systems in 3D MID technology Werner Thomas |
| title_fullStr | Integrated automotive high power LED lighting systems in 3D MID technology Werner Thomas |
| title_full_unstemmed | Integrated automotive high power LED lighting systems in 3D MID technology Werner Thomas |
| title_short | Integrated automotive high power LED lighting systems in 3D MID technology |
| title_sort | integrated automotive high power led lighting systems in 3d mid technology |
| topic | Kühlung (DE-588)4132435-3 gnd Lumineszenzdiode (DE-588)4125154-4 gnd Treiberschaltung (DE-588)4272299-8 gnd Wärmeübertragung (DE-588)4064211-2 gnd Leistungselektronik (DE-588)4035235-3 gnd Kraftfahrzeugbeleuchtung (DE-588)4140467-1 gnd Dreidimensionaler spritzgegossener Schaltungsträger (DE-588)4550503-2 gnd |
| topic_facet | Kühlung Lumineszenzdiode Treiberschaltung Wärmeübertragung Leistungselektronik Kraftfahrzeugbeleuchtung Dreidimensionaler spritzgegossener Schaltungsträger |
| url | http://deposit.dnb.de/cgi-bin/dokserv?id=4601743&prov=M&dok_var=1&dok_ext=htm http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=027271311&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT thomaswerner integratedautomotivehighpowerledlightingsystemsin3dmidtechnology |