Basics of cutting and abrasive processes:
Saved in:
| Main Authors: | , |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Heidelberg [u.a.]
Springer
2013
|
| Series: | Lecture notes in production engineering
|
| Subjects: | |
| Online Access: | Inhaltsverzeichnis Inhaltstext Inhaltsverzeichnis |
| Item Description: | Literaturangaben |
| Physical Description: | XIII, 399 S. Ill., graph. Darst. |
| ISBN: | 9783642332562 9783642332579 |
Staff View
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Record in the Search Index
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| adam_text |
CONTENTS
1 INTRODUCTION TO THE TECHNOLOGY OF CUTTING
AND ABRASIVE PROCESSES 1
1.1 ECONOMIC RELEVANCE 1
1.2 TAXONOMY 3
1.3 MOTIONS, ANGLES AT THE CUTTING EDGE
AND ENGAGEMENT PARAMETERS 4
1.4 CUTTING AND ABRASIVE PROCESSES AS BLACK BOX SYSTEMS 8
1.5 PROCESS TYPES AND ENGAGEMENT PARAMETERS IN DRILLING 9
1.6 PROCESS TYPES AND ENGAGEMENT PARAMETERS IN MILLING 15
1.7 QUESTIONS 18
REFERENCES 19
2 CHIP FORMATION 21
2.1 MECHANISMS OF CHIP FORMATION 21
2.2 CHIP ROOT ANALYSIS 25
2.3 SHEAR PLANE MODEL 29
2.4 QUESTIONS 35
REFERENCES 36
3 CHIP CONTROL 37
3.1 CHIP VOLUME RATIO AND CHIP FORM CLASSIFICATION 37
3.2 CHIP GUIDANCE 38
3.3 INFLUENCE OF THE WORKPIECE MATERIAL 42
3.4 INFLUENCE OF THE CUTTING CONDITIONS 45
3.5 QUESTIONS 46
REFERENCES 48
4 FORCES AND POWERS IN CUTTING AND ABRASIVE PROCESSES 49
4.1 EMPIRICAL MODELS 50
4.2 MODELING OF THE FEED FORCE AND THE PASSIVE FORCE 59
4.3 SURFACE FORCES AT THE CUTTING EDGE 60
IX
HTTP://D-NB.INFO/1025016696
X CONTENTS
4.4 ANALYTICAL APPROACHES IN PLASTOMECHANICS 63
4.4.1 THEORY BY ERNST AND MERCHANT 63
4.4.2 HUCKS'S THEORY 64
4.5 FLOW CURVES AND CONSTITUTIVE EQUATIONS 66
4.6 NUMERICAL THEORY 68
4.7 POWERS, TORQUES AND FORCES IN DRILLING 70
4.8 POWER AND FORCES IN MILLING PROCESSES 76
4.9 QUESTIONS 80
REFERENCES 81
5 ENERGY CONVERSION AND TEMPERATURE 83
5.1 CONVERSION EFFECTS 83
5.2 HEAT FLOW 86
5.3 TEMPERATURES OF CUTTING WEDGE AND WORKPIECE 89
5.3.1 TEMPERATURE MEASUREMENT 89
5.3.2 TEMPERATURE FIELDS 96
5.4 OPTIMIZATION OF THE CUTTING WEDGE 101
5.5 QUESTIONS 102
REFERENCES 103
6 MODELING AND SIMULATION 105
6.1 KINEMATIC SIMULATION 106
6.1.1 REPRESENTATION OF THE WORKPIECE 108
6.1.2 TOOL MODEL 114
6.1.3 DETERMINATION OF PROCESS VALUES 115
6.2 NUMERICAL SIMULATION BY FEM 119
6.3 MOLECULAR DYNAMIC MODELING 123
6.4 QUESTIONS 126
REFERENCES 126
7 WEAR 129
7.1 WEAR FORMS 129
7.2 LOADING 132
7.3 WEAR MECHANISMS 138
7.4 TOOL LIFE 140
7.5 TOOL LIFE SCATTER AND PROCESS RELIABILITY 146
7.6 INFLUENCE OF WORK MATERIAL ON WEAR 148
7.6.1 WORK MATERIAL COMPOSITION 149
7.6.2 MELTING PROCEDURE 150
7.6.3 HEAT TREATMENT 152
7.7 ROUNDING OF THE CUTTING EDGE 153
7.8 QUESTIONS 156
REFERENCES 157
CONTENTS XI
8 CUTTING MATERIALS 159
8.1 REQUIREMENTS ON CUTTING MATERIALS 159
8.2 TOOL STEELS 163
8.3 HIGH SPEED STEELS 163
8.4 STELLITES 165
8.5 CEMENTED CARBIDES 166
8.6 CERMETS 174
8.7 CERAMICS 176
8.8 DIAMOND 181
8.8.1 MONO-CRYSTALLINE DIAMOND 181
8.8.2 POLYCRYSTALLINE DIAMOND 181
8.9 BORON NITRIDE 183
8.10 QUESTIONS 186
REFERENCES 187
9 HIGH SPEED CUTTING 189
9.1 DEFINITION 189
9.2 CHIP FORMATION 192
9.3 APPLICATION 193
9.4 HIGH POWER CUTTING 196
9.5 HIGH POWER DRILLING 196
9.6 QUESTIONS 198
REFERENCES 199
10 HARD MACHINING, PROCESS DESIGN 201
10.1 HARD TURNING 201
10.2 HARD DRILLING 207
10.3 HARD MILLING 209
10.4 MATERIALS 211
10.5 CHIP FORMATION, FORCES AND TEMPERATURE 212
10.6 CUTTING MATERIALS AND TOOL WEAR 217
10.7 QUESTIONS 218
REFERENCES 219
11 HARD MACHINING, COMPONENT QUALITY 221
11.1 MACRO GEOMETRICAL DEVIATIONS 221
11.2 MICRO GEOMETRICAL PROPERTIES 224
11.3 PHYSICAL INFLUENCE 226
11.4 ROLLING FATIGUE STRENGTH 227
11.5 FATIGUE STRENGTH 228
11.6 SEALABILITY 230
11.7 POST-TREATMENT PROCESSES 231
11.7.1 HARD ROLLER BURNISHING 231
11.7.2 WATER PEENING 233
246
246
247
247
250
251
253
254
255
257
258
261
265
266
276
279
286
286
290
292
295
296
297
303
303
308
312
316
320
321
325
325
326
327
328
11.8 QUESTIONS
REFERENCES
BROACHING
12.1 BROACHING PROCESS
12.2 MACHINE DEVELOPMENT
12.3 QUESTIONS
REFERENCES
GRINDING
13.1 CUTTING WITH GEOMETRICALLY UNDEFINED CUTTING EDGES. .
13.2 GRINDING MATERIALS
13.2.1 CORUNDUM
13.2.2 SILICON CARBIDE
13.2.3 CUBIC CRYSTALLINE BORON NITRIDE AND DIAMOND.
13.2.4 GRAIN SIZES OF GRINDING MATERIALS
13.3 BONDING
13.4 GRINDING WHEELS
13.5 BURST SAFETY OF GRINDING WHEELS
13.6 GRINDING PROCESSES
13.6.1 INPUT VARIABLES
13.6.2 PROCESS VARIABLES
13.6.3 OUTPUT VARIABLES
13.7 CONDITIONING OF GRINDING TOOLS
13.7.1 BASICS
13.7.2 CONDITIONING OF CONVENTIONAL GRINDING WHEELS
13.7.3 CONDITIONING OF SUPER HARD GRINDING WHEELS .
13.8 GRINDING COSTS
13.9 QUESTIONS
REFERENCES
GEAR GRINDING
14.1 INTRODUCTION
14.2 DISCONTINUOUS PROFILE GRINDING
14.3 CONTINUOUS GENERATING GRINDING WITH GRINDING WORMS
14.4 CONTINUOUS CROSSED HELICAL GRINDING
14.5 QUESTIONS
REFERENCES
PROCESS LAYOUT AND INTEGRATION INTO THE PROCESS CHAIN . . .
15.1 BASICS OF PROCESS CHAIN LAYOUT
15.1.1 TECHNOLOGICAL INTERFACES
15.1.2 PROCESS CHAIN LAYOUT
15.2 PROCESS MODEL GENERATION
CONTENTS XIII
15.3 PROCESS LAYOUT USING THE EXAMPLE OF "HARD FINISHING" 331
15.4 PROCESS CHAIN LAYOUT USING THE EXAMPLE
"GEAR PRODUCTION" 335
15.5 PROCESS SUPERVISION 341
15.6 QUESTIONS 345
REFERENCES 346
16 SURFACE AND SUBSURFACE PROPERTIES 349
16.1 SURFACE PROPERTIES 350
16.1.1 DETERMINATION OF SURFACE PROPERTIES 351
16.2 SUBSURFACE PROPERTIES 355
16.2.1 DETERMINATION OF SUBSURFACE PROPERTIES 356
16.2.2 EFFECTS OF CUTTING PROCESSES 362
16.3 QUESTIONS 368
REFERENCES 369
17 COOLING LUBRICATION 371
17.1 REQUIREMENTS 371
17.2 COOLING LUBRICATING FLUIDS 373
17.2.1 NOT WATER-MIXABLE COOLING LUBRICATING FLUIDS 373
17.2.2 WATER-MIXABLE COOLING LUBRICATING FLUIDS 375
17.2.3 ADDITIVATION OF COOLING LUBRICATING FLUIDS 378
17.3 USE OF COOLING LUBRICATING FLUIDS IN GEOMETRICALLY
DETERMINED CUTTING 380
17.4 USE OF COOLING LUBRICATING FLUID IN GRINDING 383
17.4.1 METHODS TO DETERMINE THE COOLING LUBRICATING
FLUID EFFECT IN GRINDING 385
17.4.2 APPLICATIONS AND EFFECTS 387
17.5 QUESTIONS 392
REFERENCES 393
18 APPENDIX 397
18.1 SOLUTION TO THE EXERCISE FOR CHAP. 3, QUESTION 9 397
18.2 SOLUTION TO THE EXERCISE FOR CHAP. 4, QUESTION 26 397
18.3 SOLUTION TO THE EXERCISE FOR CHAP. 5, QUESTION 17 398
18.4 SOLUTION TO THE EXERCISE FOR CHAP. 6, QUESTION 25 399 |
| any_adam_object | 1 |
| author | Tönshoff, Hans Kurt 1934- Denkena, Berend 1959- |
| author_GND | (DE-588)124926924 (DE-588)113205368 |
| author_facet | Tönshoff, Hans Kurt 1934- Denkena, Berend 1959- |
| author_role | aut aut |
| author_sort | Tönshoff, Hans Kurt 1934- |
| author_variant | h k t hk hkt b d bd |
| building | Verbundindex |
| bvnumber | BV041377266 |
| classification_rvk | ZM 8315 |
| ctrlnum | (OCoLC)861511242 (DE-599)DNB1025016696 |
| dewey-full | 671.35 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 671 - Metalworking & primary metal products |
| dewey-raw | 671.35 |
| dewey-search | 671.35 |
| dewey-sort | 3671.35 |
| dewey-tens | 670 - Manufacturing |
| discipline | Werkstoffwissenschaften / Fertigungstechnik |
| format | Book |
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| indexdate | 2024-08-03T01:01:28Z |
| institution | BVB |
| isbn | 9783642332562 9783642332579 |
| language | English |
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| owner_facet | DE-83 DE-29T |
| physical | XIII, 399 S. Ill., graph. Darst. |
| publishDate | 2013 |
| publishDateSearch | 2013 |
| publishDateSort | 2013 |
| publisher | Springer |
| record_format | marc |
| series2 | Lecture notes in production engineering |
| spelling | Tönshoff, Hans Kurt 1934- Verfasser (DE-588)124926924 aut Basics of cutting and abrasive processes Hans Kurt Toenshoff ; Berend Denkena Heidelberg [u.a.] Springer 2013 XIII, 399 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Lecture notes in production engineering Literaturangaben Abtragen (DE-588)4141176-6 gnd rswk-swf Spanende Bearbeitung (DE-588)4055957-9 gnd rswk-swf Spanende Bearbeitung (DE-588)4055957-9 s Abtragen (DE-588)4141176-6 s DE-604 Denkena, Berend 1959- Verfasser (DE-588)113205368 aut Erscheint auch als Online-Ausgabe Basics of Cutting and Abrasive Processes B:DE-101 application/pdf http://d-nb.info/1025016696/04 Inhaltsverzeichnis X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=4099402&prov=M&dok_var=1&dok_ext=htm Inhaltstext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=026825304&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Tönshoff, Hans Kurt 1934- Denkena, Berend 1959- Basics of cutting and abrasive processes Abtragen (DE-588)4141176-6 gnd Spanende Bearbeitung (DE-588)4055957-9 gnd |
| subject_GND | (DE-588)4141176-6 (DE-588)4055957-9 |
| title | Basics of cutting and abrasive processes |
| title_auth | Basics of cutting and abrasive processes |
| title_exact_search | Basics of cutting and abrasive processes |
| title_full | Basics of cutting and abrasive processes Hans Kurt Toenshoff ; Berend Denkena |
| title_fullStr | Basics of cutting and abrasive processes Hans Kurt Toenshoff ; Berend Denkena |
| title_full_unstemmed | Basics of cutting and abrasive processes Hans Kurt Toenshoff ; Berend Denkena |
| title_short | Basics of cutting and abrasive processes |
| title_sort | basics of cutting and abrasive processes |
| topic | Abtragen (DE-588)4141176-6 gnd Spanende Bearbeitung (DE-588)4055957-9 gnd |
| topic_facet | Abtragen Spanende Bearbeitung |
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| work_keys_str_mv | AT tonshoffhanskurt basicsofcuttingandabrasiveprocesses AT denkenaberend basicsofcuttingandabrasiveprocesses |
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