Multi-stage simultaneous lot-sizing and scheduling: planning of flow lines with shifting bottlenecks
Saved in:
| Main Author: | |
|---|---|
| Format: | Thesis Book |
| Language: | English |
| Published: |
Wiesbaden
Springer Gabler
2013
|
| Series: | Produktion und Logistik : Research
|
| Subjects: | |
| Online Access: | Inhaltstext Inhaltsverzeichnis |
| Physical Description: | XXVI, 182 S. graph. Darst. 148 mm x 210 mm |
| ISBN: | 3658020881 9783658020880 |
Staff View
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| 245 | 1 | 0 | |a Multi-stage simultaneous lot-sizing and scheduling |b planning of flow lines with shifting bottlenecks |c Florian Seeanner |
| 264 | 1 | |a Wiesbaden |b Springer Gabler |c 2013 | |
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Record in the Search Index
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| adam_text |
IMAGE 1
CONTENTS
LIST O F FIGURES X V
LIST O F TABLES X I X
LIST O F ALGORITHMS X X I I I
LIST O F ABBREVIATIONS X X V
1 INTRODUCTION 1
1.1 COST PRESSURE IN THE CONSUMER PACKAGED GOODS INDUSTRY 1
1.2 MOTIVATION MID GOALS OF THIS THESIS 3
1.3 OUTLINE 4
2 PRODUCTION PLANNING IN T H E CONSUMER PACKAGED G O O D S INDUSTRY 7
2.1 SUPPLY CHAIN PLANNING 7
2.2 SUPPLY CHAIN TYPOLOGY 11
2.2.1 FUNCTIONAL ATTRIBUTES 11
2.2.2 STRUCTURAL ATTRIBUTES 13
2.3 THE SUPPLY CHAIN OF THE CONSUMER PACKAGED GOODS INDUSTRY 14
2.3.1 TOPOGRAPHY 14
2.3.2 INTEGRATION AND COORDINATION 15
2.3.3 FUNCTIONAL ATTRIBUTES OF THE MANUFACTURER 15
2.3.3.1 PROCUREMENT TYPE 15
2.3.3.2 PRODUCTION TYPE 1G
2.3.3.3 DISTRIBUTION TYPE 19
2.3.3.4 SALES TYPE 20
2.4 LOT-SIZING AND SCHEDULING IN THE CONSUMER PACKAGED GOODS INDUSTRY 21
2.5 ADVANCED PLANNING SYSTEMS 23
3 MULTI-LEVEL LOT-SIZING AND SCHEDULING 2 5
3.1 GENERAL ASSUMPTIONS AND LIMITATIONS 25
3.1.1 OBJECTIVE 26
3.1.2 TIME STRUCTURE 27
HTTP://D-NB.INFO/103207096X
IMAGE 2
X
CONTENTS
3.2 SINGLE-LEVEL MODELS WITH DIFFERENT TIME STRUCTURES 28
3.2.1 THE CAPACITATED LOT-SIZING PROBLEM (CLSP) 29
3.2.2 T H E DISCRETE LOT-SIZING AND SCHEDULING PROBLEM (DLSP) 30
3.2.3 THE CONTINUOUS SETUP LOT-SIZING PROBLEM (CSLP) 32
3.2.4 T H E PROPORTIONAL LOT-SIZING AND SCHEDULING PROBLEM (PLSP) 33
3.2.5 THE CAPACITATED LOT-SIZING PROBLEM WITH SEQUENCE-DEPENDENT SETUP
COSTS (CLSD) 34
3.2.6 THE GENERAL LOT-SIZING AND SCHEDULING PROBLEM (GLSP) 30
3.3 MULTI-LEVEL MODELS IN THE LITERATURE 39
3.3.1 SYNCHRONIZATION BETWEEN THE LEVELS 39
3.3.2 PLSP-BASED MODELS 41
3.3.2.1 PROPORTIONAL LOT-SIZING AND SCHEDULING PROBLEM WITH PARAL
LEL MACHINES (PLSP-PM) 42
3.3.2.2 THE MULTI-LEVEL SINGLE MACHINE PLSP (PLSP-ML-SM) . . . . 43
3.3.3 CLSD-BASED MODELS 47
3.3.3.1 THE MULTI-LEVEL SEQUENCE-DEPENDENT LOT-SIZING AND SCHEDUL
ING PROBLEM (MSLS) 47
3.3.3.2 THE MULTI-LEVEL CAPACITATED LOTSIZING PROBLEM WITH
SEQUENCEDEPENDENT SETUP COSTS USING PARALLEL MACHINES A T MULTIPLE
LOCATIONS (MLCLSD-PM-ML) 49
3.3.4 GLSP-BASED MODELS 51
3.3.4.1 THE GENERAL LOT-SIZING AND SCHEDULING PROBLEM FOR MULTIPLE
PRODUCTION STAGES (GLSPMS) 53
3.3.4.2 THE TWO-STAGE MULTI-MACHINE LOT-SCHEDULING MODEL (P2SMM) G O
3.3.5 OTHER MODELS 64
3.4 CONCLUSIONS 65
4 IMPROVEMENTS O F T H E G L S P M S 6 7
4.1 SHORTCOMINGS OF THE BASIC GLSPMS 67
4.2 IMPROVED GLSPMS 70
4.2.1 NEW LINE SYNCHRONIZATION 70
4.2.2 MODEL FORMULATION 71
4.3 PROPERTIES OF THE IMPROVED GLSPMS 73
4.3.1 COMPLEXITY 73
4.3.2 ADVANTAGES AND DISADVANTAGES 75
4.3.3 GENERALIZATION OF OTHER MODELS 77
4.4 COMPUTATIONAL TESTS 79
4.4.1 BASE SCENARIOS 79
4.4.1.1 SERIAL PRODUCT STRUCTURE (SER.) 79
4.4.1.2 DIVERGENT PRODUCT STRUCTURE (DIV) 80
IMAGE 3
CONTENTS XI
4.4.1.3 GENERAL PRODUCT STRUCTURE (GEN) 81
4.4.2 RESULTS WITH DIFFERENT SETTINGS OF A STANDARD MLP-SOLVER 82
5 REFORMULATIONS O F T H E IMPROVED G L S P M S 8 5
5.1 GENERAL REFORMULATION TECHNIQUES 85
5.2 SELECTED APPROACHES FOR LOT-SIZING AND SCHEDULING MODELS 87
5.2.1 EXTENDED REFORMULATIONS 87
5.2.1.1 SIMPLE PLANT LOCATION (SPL) 87
5.2.1.2 ECHELON STOCKS 88
5.2.1.3 FLOW CONSERVATION FOR CHANGEOVERS 89
5.2.1.4 ELIMINATION OF THE INVENTORY STOCK VARIABLES 90
5.2.2 VALID INEQUALITIES 90
5.3 EXTENDED REFORMULATIONS OF THE GLSPMS 91
5.3.1 SPL FORMULATION (S) 91
5.3.2 FLOW FORMULATION (F) 95
5.4 VALID INEQUALITIES FOR THE GLSPMS 95
5.4.1 STOCK INEQUALITIES (K) 95
5.4.2 TIGHTER SETUP FORCING CONSTRAINTS (M) 96
5.5 COMPUTATIONAL RESULTS 96
5.5.1 COMPARISON OF THE DIFFERENT MODEL FORMULATIONS 97
5.5.2 INFLUENCE OF VARYING PROBLEM CHARACTERISTICS 99
6 HEURISTICS FOR T H E IMPROVED G L S P M S 103
6.1 SELECTED META-HEURISTIC APPROACHES 103
6.1.1 TRUNCATED MIP 104
6.1.2 LP&FIX 104
6.1.3 RELAX&FIX 104
6.1.4 EXCHANGE 105
6.1.4.1 GENERAL IDEA 105
6.1.4.2 FIX&OPTHNIZE AS AN EXAMPLE 105
6.1.5 LOCAL SEARCH 108
6.1.5.1 GENERAL IDEA 109
6.1.5.2 2-OPT AS AN EXAMPLE 109
6.1.5.3 DESCENT PROCEDURES 110
6.1.5.4 DESCENT-ASCENT PROCEDURES 110
6.1.6 VARIABLE NEIGHBORHOOD SEARCH (VNS) 110
6.1.7 VARIABLE NEIGHBORHOOD DECOMPOSITION SEARCH (VNDS) 113
6.2 HEURISTICS FOR THE GLSPMS 114
6.2.1 TRUNCATED MIP (TM) 114
6.2.2 LP&FIX (LF) 114
IMAGE 4
XII
CONTENTS
6.2.3 R.ELAX&FIX (RF) 114
6.2.4 TRIVIAL SOLUTION (TS) 116
6.2.5 REPEATING SETUP SEQUENCE (RS) 116
6.2.6 GLSPMS TAILORED FIX&OPTHNIZE (FO) 118
6.2.7 VARIABLE NEIGHBORHOOD DECOMPOSITION SEARCH WITH EXCHANGE (VNDS+E)
119
6.2.7.1 MAIN CONTROL PROCEDURE 121
6.2.7.2 MICROPERIOD-BASED NEIGHBORHOOD 123
6.2.7.3 PRODUCT-BASED NEIGHBORHOOD 125
6.2.7.4 BOM-BASED NEIGHBORHOOD 126
6.2.7.5 LINE-BASED NEIGHBORHOOD 129
6.3 COMPUTATIONAL TESTS 130
6.3.1 SMALL INSTANCES 130
6.3.2 BIG INSTANCES 131
6.3.2.1 TEST SETTINGS 132
6.3.2.2 PARAMETER TUNING FOR THE VNDS+E HEURISTIC 132
6.3.2.3 RESULTS FOR VNDS+E, TAILORED FIX&OPTIINIZE. AND TRUNCATED M1P
137
6.3.2.4 RESULTS FOR VNDS+E AND TRUNCATED MIP AFTER 1 HOUR OF
RUNTIME 137
6.3.3 A REAL-WORLD INSTANCE 140
6.4 BRIEF SUMMARY 142
7 EXTENSIONS O F T H E IMPROVED G L S P M S 1 4 3
7.1 AVAILABILITY OF RESOURCES 143
7.1.1 LIMITED RAW MATERIALS 143
7.1.2 SCARCE COMMON SETUP OPERATORS 144
7.2 TIME CONTINUITY 148
7.2.1 SETUP TIMES 148
7.2.2 MINIMUM LOT-SIZES 153
8 S U M M A R Y AND OUTLOOK 155
8.1 SUMMARY 155
8.2 OUTLOOK 157
A ARTIFICIAL T E S T INSTANCES 161
A.L SERIAL INSTANCE 161
A.2 DIVERGENT INSTANCE 164
A.3 GENERAL INSTANCE 167
B COMPUTATIONAL RESULTS O F T H E HEURISTICS 171
IMAGE 5
CONTENTS XIII
BIBLIOGRAPHY 1 7 3 |
| any_adam_object | 1 |
| author | Seeanner, Florian |
| author_GND | (DE-588)103575052X |
| author_facet | Seeanner, Florian |
| author_role | aut |
| author_sort | Seeanner, Florian |
| author_variant | f s fs |
| building | Verbundindex |
| bvnumber | BV041184847 |
| classification_rvk | QP 542 |
| ctrlnum | (OCoLC)856862523 (DE-599)DNB103207096X |
| dewey-full | 658.781015196 |
| dewey-hundreds | 600 - Technology (Applied sciences) |
| dewey-ones | 658 - General management |
| dewey-raw | 658.781015196 |
| dewey-search | 658.781015196 |
| dewey-sort | 3658.781015196 |
| dewey-tens | 650 - Management and auxiliary services |
| discipline | Wirtschaftswissenschaften |
| format | Thesis Book |
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| record_format | marc |
| series2 | Produktion und Logistik : Research |
| spelling | Seeanner, Florian Verfasser (DE-588)103575052X aut Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks Florian Seeanner Wiesbaden Springer Gabler 2013 XXVI, 182 S. graph. Darst. 148 mm x 210 mm txt rdacontent n rdamedia nc rdacarrier Produktion und Logistik : Research Zugl.: Darmstadt, Techn. Univ., Diss., 2012 Logistik (DE-588)4036210-3 gnd rswk-swf Reihenfolgeproblem (DE-588)4242167-6 gnd rswk-swf Stückgut (DE-588)4183848-8 gnd rswk-swf Mathematisches Modell (DE-588)4114528-8 gnd rswk-swf Optimierung (DE-588)4043664-0 gnd rswk-swf (DE-588)4113937-9 Hochschulschrift gnd-content Logistik (DE-588)4036210-3 s Stückgut (DE-588)4183848-8 s Reihenfolgeproblem (DE-588)4242167-6 s Mathematisches Modell (DE-588)4114528-8 s Optimierung (DE-588)4043664-0 s DE-604 b DE-604 Erscheint auch als Online-Ausgabe 978-3-658-02089-7 X:MVB text/html http://deposit.dnb.de/cgi-bin/dokserv?id=4275437&prov=M&dok_var=1&dok_ext=htm Inhaltstext DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=026160046&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Seeanner, Florian Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks Logistik (DE-588)4036210-3 gnd Reihenfolgeproblem (DE-588)4242167-6 gnd Stückgut (DE-588)4183848-8 gnd Mathematisches Modell (DE-588)4114528-8 gnd Optimierung (DE-588)4043664-0 gnd |
| subject_GND | (DE-588)4036210-3 (DE-588)4242167-6 (DE-588)4183848-8 (DE-588)4114528-8 (DE-588)4043664-0 (DE-588)4113937-9 |
| title | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks |
| title_auth | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks |
| title_exact_search | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks |
| title_full | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks Florian Seeanner |
| title_fullStr | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks Florian Seeanner |
| title_full_unstemmed | Multi-stage simultaneous lot-sizing and scheduling planning of flow lines with shifting bottlenecks Florian Seeanner |
| title_short | Multi-stage simultaneous lot-sizing and scheduling |
| title_sort | multi stage simultaneous lot sizing and scheduling planning of flow lines with shifting bottlenecks |
| title_sub | planning of flow lines with shifting bottlenecks |
| topic | Logistik (DE-588)4036210-3 gnd Reihenfolgeproblem (DE-588)4242167-6 gnd Stückgut (DE-588)4183848-8 gnd Mathematisches Modell (DE-588)4114528-8 gnd Optimierung (DE-588)4043664-0 gnd |
| topic_facet | Logistik Reihenfolgeproblem Stückgut Mathematisches Modell Optimierung Hochschulschrift |
| url | http://deposit.dnb.de/cgi-bin/dokserv?id=4275437&prov=M&dok_var=1&dok_ext=htm http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=026160046&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT seeannerflorian multistagesimultaneouslotsizingandschedulingplanningofflowlineswithshiftingbottlenecks |