Verfügbarkeit: Metal injection molding

Metal injection molding: a comprehensive MIM design guide

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Bibliographische Detailangaben
Format:	Buch
Sprache:	English
Veröffentlicht:	Princeton, NJ Metal Powder Industries Federation 2011
Schlagworte:	Injection molding of metals Powder metallurgy Pulvermetallurgie Spritzgießen
Online-Zugang:	Inhaltsverzeichnis
Beschreibung:	Includes bibliographical references and index
Beschreibung:	XIII, 194 S. Ill., graph. Darst. 28 cm
ISBN:	9780981949666 0981949665

Internformat

MARC


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Datensatz im Suchindex

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adam_text	TABLE OF CONTENTS PREFACE ...........................................................................ix ACKNOWLEDGMENTS................................................. xi AUTHOR BACKGROUND ...........................................xiii Chapter 1. INTRODUCTION ...........................................1 Overview — What is MIM? ...................................................1 Process Essentials .................................................................2 Where MIM Differs from PM ..............................................3 Unique Aspects of MIM .......................................................6 Historical Evolution ..............................................................6 Market and Technology Status ..............................................8 Contrast with Other Technologies ........................................8 Key Terms .............................................................................9 Resources ..............................................................................9 Chapter 2. PROCESS OPTIONS ....................................11 Process Overview ................................................................11 Background ....................................................................11 Feedstock — Powder Plus Binder ...................................12 Tooling and Materials ....................................................14 Molding ..........................................................................15 Debinding .......................................................................19 Sintering .........................................................................20 Novel Options .....................................................................22 Attributes and Advantages ..................................................25 Secondary Operations .........................................................27 Process Simulations ............................................................28 Vendor Differences .............................................................28 Resources ............................................................................29 Chapter 3. DESIGN PRINCIPLES .................................31 Design Cycles .....................................................................31 Recognizing Good Candidates ............................................31 Qualitative Criteria .........................................................31 Quantitative Criteria .......................................................32 Geometric Details ...............................................................34 Effective Density Concept .............................................34 Surface Finish ................................................................35 Size Range .....................................................................36 Mass Range ....................................................................37 Geometric Summary ......................................................38 Features ...............................................................................39 Flat Face .........................................................................39 Closed Features ..............................................................40 Small Details ..................................................................41 Holes, Slots, and Undercuts ...........................................41 Imprints, Protrusions, Ribs ............................................45 Threads ...........................................................................46 Materials .............................................................................47 Properties ............................................................................47 Design Support ...................................................................49 Resources ............................................................................50 Chapter 4. MANUFACTURING CONSIDERATIONS ...51 Mold Attributes and Limitations .........................................51 Cavity Design .................................................................51 Parting Line ....................................................................53 Sprue, Runner, and Gate ................................................53 Vent ...............................................................................54 Temperature Control Passages .......................................55 Ejector ............................................................................55 Slides and Cores .............................................................55 Tool Motions .......................................................................56 Tool-Cavity Design .............................................................57 Novel Solutions ...................................................................58 Blemishes from Tooling ......................................................59 Geometric Feature Combinations .......................................60 Dimensional Tolerances ......................................................60 Tolerance Approaches .........................................................62 Process Yield .......................................................................64 Computer Simulation for Defect Avoidance .......................65 Quality Plans .......................................................................66 Inspection ............................................................................68 Quality Tests ...................................................................68 Quantitative Techniques .................................................69 Nondestructive Techniques ............................................69 Resources ............................................................................69 Chapter 5. MATERIAL PROPERTIES .........................71 Available Materials .............................................................71 Powders ..........................................................................73 Feedstock .......................................................................73 Standardized Chemistries ...............................................73 Cost Attributes ....................................................................74 Materials Selection .............................................................75 Key Classifications ............................................................76 Electrical and Magnetic .................................................76 Corrosion and Biocompatibility .....................................77 Inerţial Properties ...........................................................79 Structural Properties .......................................................81 Tensile Properties of Metallic Materials ...................81 Rupture Strength of Ceramic Materials ....................82 Impact, Fracture, and Fatigue Properties ..................83 Elevated-Temperature Properties ..............................85 Optical Properties ...........................................................85 Thermal Properties .........................................................87 Wear ...............................................................................88 Sintered Microstructures .....................................................88 Composite Materials ...........................................................89 High-Elastic-Modulus Cermets .....................................89 Heterogeneous Microstructures .....................................89 Atmosphere-Stabilized Compositions ...........................90 vu Table of Contents Biocompatible Materials ................................................90 Infiltrated Preforms........................................................ 90 Bonded Materials ...........................................................91 Controlled-Porosity Structures .......................................91 Testing Standards ................................................................92 Material Standards ..............................................................93 Resources ............................................................................94 Chapter 6. COSTS............................................................ 97 Typical Project Costs ..........................................................97 Tooling Cost ........................................................................98 Tool Life .............................................................................99 Equipment Costs .................................................................99 Component Costing ..........................................................100 Competitive Forces ...........................................................102 Design Effects on Processing Costs ..................................102 Resources ..........................................................................103 Chapter 7. APPLICATIONS ..........................................105 Overview ...........................................................................105 Aerospace ..........................................................................106 Automotive .......................................................................108 Business Machines ............................................................ Ill Cellphones ......................................................................... Ill Computer Devices .............................................................113 Cutting Tools .....................................................................113 Defense .............................................................................114 Dental ................................................................................116 Electrical and Electronic Components ..............................118 Firearms ............................................................................118 Hand Tools ........................................................................120 Hardware and Industrial ....................................................120 Household and Consumer .................................................123 Instrumentation and Sensors .............................................124 Jewelry and Watches .........................................................124 Medical .............................................................................125 Microelectronics and Optoelectronics ..............................127 Sporting .............................................................................129 Telecommunication ...........................................................130 Summary ...........................................................................131 Resources ..........................................................................132 Chapters. MARKET CONSIDERATIONS ................135 Industry Structure .............................................................135 Overview ......................................................................135 Historical Shifts ...........................................................136 Production Levels ........................................................137 Sales Breakdown ..........................................................137 Competitive Technologies ................................................139 Financial Performance ......................................................140 Geography ....................................................................141 Materials ......................................................................141 Applications .................................................................142 Emerging Opportunities ....................................................144 Applications .................................................................144 New Concepts in MIM .................................................145 Industry Changes .........................................................146 Future Trends ....................................................................146 Resources ..........................................................................147 Chapter 9. SUPPLEMENTAL DATA ...........................149 Overview ...........................................................................150 Cost-Calculation Approach ...............................................150 Tool Costs .........................................................................151 Calculation Approach ...................................................151 Optimization of Multiple-Cavity Tooling ....................153 Other Tool-Cost Factors ...............................................154 Example Tool-Cost Estimation ....................................154 Summary of Important Tool-Cost Factors ...................155 Feedstock Costs ................................................................155 Cost of Raw Materials .................................................156 Operation Parameters ...................................................157 Mixing Costs ................................................................158 Feedstock for Golf Clubs .............................................158 Feedstock Cost Summary ............................................159 Batch-Size Effects .............................................................159 Component Costing ..........................................................161 Operational Characteristics ..........................................162 Molding Costs ..............................................................162 Debinding Costs ...........................................................163 Sintering Costs .............................................................163 Finishing Costs .............................................................164 Tight-Tolerance Effects ................................................164 Per-Piece Costing .........................................................165 Additional Costs ...........................................................165 Golf Club Example ......................................................166 How Much Will it Cost? ...................................................166 Cost Sensitivity .................................................................167 Typical Component Analysis .......................................168 Component-Mass Effect ..............................................169 Golf Club Example ......................................................170 Bottom Line on Costing ...............................................170 Definitions ........................................................................170 Nomenclature ....................................................................179 Units and Conversion Factors ...........................................180 Helpful Relations .........................................................180 Prefixes ........................................................................181 Fundamental Units .......................................................181 Derived Units ...............................................................181 Important Constants .....................................................181 Conversion Factors ......................................................181 Misconceptions .................................................................182 Standards ...........................................................................184 Patent Sources ...................................................................185 Conferences and Publications ...........................................185 Trade and Professional Organizations ..............................185 Resources ..........................................................................185 INDEX ..............................................................................187 via
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format	Book
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physical	XIII, 194 S. Ill., graph. Darst. 28 cm
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spelling	Metal injection molding a comprehensive MIM design guide Randall M. German Princeton, NJ Metal Powder Industries Federation 2011 XIII, 194 S. Ill., graph. Darst. 28 cm txt rdacontent n rdamedia nc rdacarrier Includes bibliographical references and index Injection molding of metals Powder metallurgy Pulvermetallurgie (DE-588)4047840-3 gnd rswk-swf Spritzgießen (DE-588)4056561-0 gnd rswk-swf Pulvermetallurgie (DE-588)4047840-3 s Spritzgießen (DE-588)4056561-0 s DE-604 German, Randall M. 1946- Sonstige (DE-588)136604986 oth Digitalisierung UB Bayreuth application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025154188&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis
spellingShingle	Metal injection molding a comprehensive MIM design guide Injection molding of metals Powder metallurgy Pulvermetallurgie (DE-588)4047840-3 gnd Spritzgießen (DE-588)4056561-0 gnd
subject_GND	(DE-588)4047840-3 (DE-588)4056561-0
title	Metal injection molding a comprehensive MIM design guide
title_auth	Metal injection molding a comprehensive MIM design guide
title_exact_search	Metal injection molding a comprehensive MIM design guide
title_full	Metal injection molding a comprehensive MIM design guide Randall M. German
title_fullStr	Metal injection molding a comprehensive MIM design guide Randall M. German
title_full_unstemmed	Metal injection molding a comprehensive MIM design guide Randall M. German
title_short	Metal injection molding
title_sort	metal injection molding a comprehensive mim design guide
title_sub	a comprehensive MIM design guide
topic	Injection molding of metals Powder metallurgy Pulvermetallurgie (DE-588)4047840-3 gnd Spritzgießen (DE-588)4056561-0 gnd
topic_facet	Injection molding of metals Powder metallurgy Pulvermetallurgie Spritzgießen
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=025154188&sequence=000002&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA
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