Fault-diagnosis applications: model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems
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| Main Author: | |
|---|---|
| Format: | Book |
| Language: | English |
| Published: |
Heidelberg [u.a.]
Springer
2011
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| Subjects: | |
| Online Access: | Inhaltsverzeichnis |
| Physical Description: | XVI, 354 S. Ill., graph. Darst. |
| ISBN: | 9783642127663 |
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Record in the Search Index
| _version_ | 1804148015338881024 |
|---|---|
| adam_text | IMAGE 1
CONTENTS
LIST OF SYMBOLS XIII
1 INTRODUCTION 1
1.1 PROCESS AUTOMATION AND PROCESS SUPERVISION/CONDITION MONITORING.. 1
1.2 PRODUCT LIFE CYCLES AND FAULT MANAGEMENT (ASSET MANAGEMENT) 3 1.3
CONTENTS 5
PART I SUPERVISION, FAULT DETECTION AND DIAGNOSIS
2 SUPERVISION, FAULT-DETECTION AND DIAGNOSIS METHODS - A SHORT
INTRODUCTION 11
2.1 BASIC TASKS OF SUPERVISION 11
2.2 TERMINOLOGY 17
2.2.1 FAULTS, FAILURES, MALFUNCTIONS 17
2.2.2 RELIABILITY, AVAILABILITY, SAFETY 19
2.2.3 FAULT TOLERANCE AND REDUNDANCY 21
2.3 KNOWLEDGE-BASED FAULT DETECTION AND DIAGNOSIS 22
2.3.1 ANALYTIC SYMPTOM GENERATION 22
2.3.2 HEURISTIC SYMPTOM GENERATION 23
2.3.3 FAULT DIAGNOSIS 24
2.4 SIGNAL-BASED FAULT-DETECTION METHODS 24
2.4.1 LIMIT CHECKING OF ABSOLUTE VALUES 25
2.4.2 TREND CHECKING 25
2.4.3 CHANGE DETECTION WITH BINARY THRESHOLDS 26
2.4.4 ADAPTIVE THRESHOLDS 27
2.4.5 PLAUSIBILITY CHECKS 28
2.4.6 SIGNAL-ANALYSIS METHODS 29
2.5 PROCESS-MODEL-BASED FAULT-DETECTION METHODS 30
2.5.1 PROCESS MODELS AND FAULT MODELING 32
2.5.2 FAULT DETECTION WITH PARAMETER ESTIMATION 34
BIBLIOGRAFISCHE INFORMATIONEN HTTP://D-NB.INFO/1001251628
DIGITALISIERT DURCH
IMAGE 2
VIII CONTENTS
2.5.3 FAULT DETECTION WITH STATE OBSERVERS AND STATE ESTIMATION . . ..
35 2.5.4 FAULT DETECTION WITH PARITY EQUATIONS 37
2.5.5 DIRECT RECONSTRUCTION OF NON-MEASURABLE VARIABLES 38 2.6
FAULT-DIAGNOSIS METHODS 39
2.6.1 CLASSIFICATION METHODS 39
2.6.2 INFERENCE METHODS 41
2.7 FAULT DETECTION AND DIAGNOSIS IN CLOSED LOOP 41
2.8 DATA FLOW STRUCTURE FOR SUPERVISION (CONDITION MONITORING) 43
PART II DRIVES AND ACTUATORS
3 FAULT DIAGNOSIS OF ELECTRICAL DRIVES 49
3.1 DIRECT-CURRENT MOTOR (DC) 49
3.1.1 STRUCTURE AND MODELS OF A DC MOTOR 49
3.1.2 FAULT DETECTION WITH PARITY EQUATIONS 52
3.1.3 FAULT DETECTION WITH PARAMETER ESTIMATION 54
3.1.4 EXPERIMENTAL RESULTS FOR FAULT DETECTION (SELECT) 55 3.1.5
EXPERIMENTAL RESULTS FOR FAULT DIAGNOSIS WITH A LEARNING FAULT-SYMPTOM
TREE 57
3.1.6 CONCLUSIONS 63
3.2 ALTERNATING-CURRENT MOTOR (AC) 63
3.2.1 STRUCTURE AND MODELS OF INDUCTION MOTORS (ASYNCHRONOUS MOTORS) 64
3.2.2 SIGNAL-BASED FAULT DETECTION OF THE POWER ELECTRONICS 66 3.2.3
MODEL-BASED FAULT DETECTION OF THE AC MOTOR 71
3.2.4 CONCLUSIONS 80
4 FAULT DIAGNOSIS OF ELECTRICAL ACTUATORS 81
4. 1 ELECTROMAGNETIC ACTUATOR 81
4.1.1 POSITION CONTROL 83
4.1.2 FAULT DETECTION WITH PARAMETER ESTIMATION 85
4.2 ELECTRICAL AUTOMOTIVE THROTTLE VALVE ACTUATOR 87
4.2.1 STRUCTURE AND MODELS OF THE ACTUATOR 88
4.2.2 INPUT TEST CYCLE FOR QUALITY CONTROL 89
4.2.3 FAULT DETECTION WITH PARAMETER ESTIMATION 91
4.2.4 FAULT DETECTION WITH PARITY EQUATION 94
4.2.5 FAULT DIAGNOSIS 95
4.2.6 FAULT-DIAGNOSIS EQUIPMENT 96
4.2.7 CONCLUSIONS 98
4.3 BRUSHLESS DC MOTOR AND AIRCRAFT CABIN PRESSURE VALVE 98
4.3.1 STRUCTURE AND MODELS 98
4.3.2 FAULT DETECTION WITH PARAMETER ESTIMATION 101
4.3.3 FAULT DETECTION WITH PARITY EQUATIONS 102
4.3.4 CONCLUSIONS 104
IMAGE 3
CONTENTS IX
5 FAULT DIAGNOSIS OF FLUIDIC ACTUATORS 105
5. 1 HYDRAULIC SERVO AXIS 105
5.1.1 HYDRAULIC SERVO AXIS STRUCTURE 106
5.1.2 FAULTS OF HYDRAULIC SERVO AXES 106
5.1.3 MODELS OF SPOOL VALVE AND CYLINDER I LL
5.1.4 FAULT DETECTION AND DIAGNOSIS OF VALVE AND CYLINDER 115 5.1.5
CONCLUSIONS 121
5.2 PNEUMATIC ACTUATORS 121
5.2.1 PNEUMATIC-ACTUATOR CONSTRUCTION 122
5.2.2 FAULTS OF PNEUMATIC VALVES 124
5.2.3 MODELS OF PNEUMATIC VALVES 125
5.2.4 FAULT DETECTION WITH VALVE CHARACTERISTICS 128
5.2.5 FAULT DETECTION OF FLOW VALVES WITH PNEUMATIC POSITION CONTROLLER
130
5.2.6 FAULT DETECTION OF FLOW VALVES WITH ELECTRONIC POSITION CONTROLLER
138
5.2.7 CONCLUSIONS 139
PART III MACHINES AND PLANTS
6 FAULT DIAGNOSIS OF PUMPS 143
6.1 CENTRIFUGAL PUMPS 143
. 1 STATE OF THE ART IN PUMP SUPERVISION AND FAULT DETECTION 143 .2
MODELS OF CENTRIFUGAL PUMPS AND PIPE SYSTEMS 146 .3 FAULT DETECTION WITH
PARAMETER ESTIMATION 149
.4 FAULT DETECTION WITH NONLINEAR PARITY EQUATIONS AND PARAMETER
ESTIMATION 156
.5 FAULT DETECTION WITH VIBRATION SENSORS 165
CONCLUSIONS 169
6.2 RECIPROCATING PUMPS 170
6.2.1 STRUCTURE OF A DIAPHRAGM PUMP 171
6.2.2 MODELS OF A DIAPHRAGM PUMP 172
6.2.3 FAULT DETECTION AND FAULT DIAGNOSIS OF THE HYDRAULIC PUMP... 172
6.2.4 FAULT DETECTION OF THE PUMP DRIVE 177
6.2.5 CONCLUSIONS 178
7 LEAK DETECTION OF PIPELINES 181
7.1 STATE OF THE ART IN PIPELINE SUPERVISION 181
7.2 MODELS OF PIPELINES 182
7.3 MODEL-BASED LEAK DETECTION 187
7.3.1 LEAK DETECTION WITH STATE OBSERVERS 188
7.3.2 LEAK DETECTION WITH MASS BALANCE AND CORRELATION ANALYSIS FOR
LIQUID PIPELINES 190
7.3.3 LEAK DETECTION FOR GAS PIPELINES 195
IMAGE 4
X CONTENTS
7.4 EXPERIMENTAL RESULTS 201
7.4.1 GASOLINE PIPELINE 201
7.4.2 GAS PIPELINE 202
7.4.3 CONCLUSIONS 204
8 FAULT DIAGNOSIS OF INDUSTRIAL ROBOTS 205
8.1 STRUCTURE OF A SIX-AXIS ROBOT 205
8.2 MODEL OF A ROBOT AXIS AND PARAMETER ESTIMATION 206
8.3 ANALYTIC AND HEURISTIC DIAGNOSIS KNOWLEDGE 208
8.3.1 SYMPTOM REPRESENTATION 208
8.3.2 DIAGNOSIS KNOWLEDGE REPRESENTATION 209
8.3.3 FAULTS, HEURISTIC SYMPTOMS AND EVENTS OF THE ROBOT 210 8.4
EXPERIMENTAL RESULTS 211
8.4.1 FAULT DIAGNOSIS WITH ANALYTICAL KNOWLEDGE 212
8.4.2 FAULT DIAGNOSIS WITH ANALYTICAL AND HEURISTIC KNOWLEDGE 213 8.5
CONCLUSIONS 215
9 FAULT DIAGNOSIS OF MACHINE TOOLS 217
9.1 STRUCTURES OF MACHINE TOOLS 217
9.2 STATUS OF MACHINE TOOLS SUPERVISION 219
9.3 MAIN DRIVE 221
9.3.1 TWO-MASS MODEL 221
9.3.2 PARAMETER ESTIMATION 223
9.3.3 FAULT DETECTION WITH PARAMETER ESTIMATION 225
9.4 FEED DRIVES 226
9.4.1 TWO- AND THREE-MASS MODEL 226
9.4.2 IDENTIFICATION OF A FEED DRIVE 229
9.4.3 FAULT DETECTION OF A FEED DRIVE TEST RIG 229
9.5 DRILLING MACHINES 234
9.5.1 MODELS OF THE DRILLING PROCESS 234
9.5.2 FAULT DETECTION OF DRILLING 237
9.6 MILLING MACHINE 239
9.6.1 MODELS FOR THE MILLING PROCESS 239
9.6.2 FAULT DETECTION OF THE CUTTER 245
9.7 GRINDING MACHINES 251
9.7.1 GRINDING-PROCESS MODELS 252
9.7.2 FAULT DETECTION WITH PARAMETER ESTIMATION 254
9.7.3 FAULT DETECTION WITH SIGNAL-ANALYSIS METHODS 256
9.8 CONCLUSIONS 256
10 FAULT DETECTION OF HEAT EXCHANGERS 259
10.1 HEAT EXCHANGERS AND THEIR MODELS 259
10.1.1 HEAT EXCHANGER TYPES 259
10.1.2 HEAT EXCHANGER MODELS FOR STATIONARY BEHAVIOR 262 10.1.3 DYNAMIC
MODELS OF HEATED TUBES 264
IMAGE 5
CONTENTS XI
10.2 FAULT DETECTION FOR STATIC BEHAVIOR 270
10.2.1 STATIC MODELS OF HEAT EXCHANGERS 270
10.2.2 FAULT-DETECTION METHODS 271
10.3 FAULT DETECTION FOR A STEAM/WATER HEAT EXCHANGER WITH DYNAMIC
MODELS AND PARAMETER ESTIMATION 274
10.3.1 FAULT DETECTION WITH LINEAR DYNAMIC MODELS AND PARAMETER
ESTIMATION 274
10.3.2 FAULT DETECTION WITH PARAMETER VARIABLE LOCAL LINEAR DYNAMIC
MODELS 278
10.4 CONCLUSIONS 281
PART IV FAULT-TOLERANT SYSTEMS
11 FAULT-TOLERANT SYSTEMS - A SHORT INTRODUCTION 285
11.1 BASIC REDUNDANT STRUCTURES 285
11.2 DEGRADATION STEPS 287
12 EXAMPLES OF FAULT-TOLERANT SYSTEMS 291
12.1 A FAULT-TOLERANT CONTROL SYSTEM 291
12.2 FAULT-TOLERANT ELECTRICAL DRIVES 294
12.2.1 A FAULT-TOLERANT DUPLEX AC MOTOR 294
12.2.2 FAULT-TOLERANT FREQUENCY CONVERTER 298
12.2.3 MULTI-PHASE MOTORS 301
12.3 FAULT-TOLERANT ACTUATORS 301
12.3.1 FAULT-TOLERANT HYDRAULIC ACTUATORS 302
12.3.2 FAULT-TOLERANT DC ACTUATOR 306
12.4 FAULT-TOLERANT SENSORS 308
12.4.1 HARDWARE SENSOR REDUNDANCY 308
12.4.2 ANALYTICAL SENSOR REDUNDANCY 308
12.4.3 STEERING ANGLE SENSOR 311
12.4.4 FAULT-TOLERANT FLOW SENSOR 313
12.4.5 ELECTRONIC THROTTLE 314
12.4.6 VIRTUAL DRIVE DYNAMIC SENSORS BY MODEL BASED ANALYTICAL
REDUNDANCY 314
PARTV APPENDIX
13 TERMINOLOGY IN FAULT DETECTION AND DIAGNOSIS 321
CONCLUDING REMARKS 325
REFERENCES 329
INDEX 351
|
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| dewey-raw | 620.0044 |
| dewey-search | 620.0044 |
| dewey-sort | 3620.0044 |
| dewey-tens | 620 - Engineering and allied operations |
| discipline | Maschinenbau / Maschinenwesen Technik Mess-/Steuerungs-/Regelungs-/Automatisierungstechnik / Mechatronik |
| format | Book |
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| id | DE-604.BV039164766 |
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| indexdate | 2024-07-10T00:00:25Z |
| institution | BVB |
| isbn | 9783642127663 |
| language | English |
| oai_aleph_id | oai:aleph.bib-bvb.de:BVB01-024182153 |
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| physical | XVI, 354 S. Ill., graph. Darst. |
| publishDate | 2011 |
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| publishDateSort | 2011 |
| publisher | Springer |
| record_format | marc |
| spelling | Isermann, Rolf 1938- Verfasser (DE-588)105902845 aut Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems Rolf Isermann Heidelberg [u.a.] Springer 2011 XVI, 354 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier Fehlererkennung (DE-588)4133764-5 gnd rswk-swf Technisches System (DE-588)4126276-1 gnd rswk-swf Zustandsüberwachung (DE-588)4369492-5 gnd rswk-swf Diagnosesystem (DE-588)4149458-1 gnd rswk-swf Technisches System (DE-588)4126276-1 s Fehlererkennung (DE-588)4133764-5 s Diagnosesystem (DE-588)4149458-1 s Zustandsüberwachung (DE-588)4369492-5 s DE-604 Erscheint auch als Online-Ausgabe 978-3-642-12767-0 DNB Datenaustausch application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024182153&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis |
| spellingShingle | Isermann, Rolf 1938- Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems Fehlererkennung (DE-588)4133764-5 gnd Technisches System (DE-588)4126276-1 gnd Zustandsüberwachung (DE-588)4369492-5 gnd Diagnosesystem (DE-588)4149458-1 gnd |
| subject_GND | (DE-588)4133764-5 (DE-588)4126276-1 (DE-588)4369492-5 (DE-588)4149458-1 |
| title | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems |
| title_auth | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems |
| title_exact_search | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems |
| title_full | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems Rolf Isermann |
| title_fullStr | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems Rolf Isermann |
| title_full_unstemmed | Fault-diagnosis applications model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems Rolf Isermann |
| title_short | Fault-diagnosis applications |
| title_sort | fault diagnosis applications model based condition monitoring actuators drives machinery plants sensors and fault tolerant systems |
| title_sub | model-based condition monitoring: actuators, drives, machinery, plants, sensors, and fault-tolerant systems |
| topic | Fehlererkennung (DE-588)4133764-5 gnd Technisches System (DE-588)4126276-1 gnd Zustandsüberwachung (DE-588)4369492-5 gnd Diagnosesystem (DE-588)4149458-1 gnd |
| topic_facet | Fehlererkennung Technisches System Zustandsüberwachung Diagnosesystem |
| url | http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024182153&sequence=000001&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA |
| work_keys_str_mv | AT isermannrolf faultdiagnosisapplicationsmodelbasedconditionmonitoringactuatorsdrivesmachineryplantssensorsandfaulttolerantsystems |