Holdings: Computer-aided engineering design with SolidWorks

Computer-aided engineering design with SolidWorks:

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Bibliographic Details
Main Author:	Onwubolu, Godfrey C. (Author)
Format:	Book
Language:	German
Published:	London Imperial College Press 2013
Subjects:	SolidWorks
Online Access:	Inhaltsverzeichnis Klappentext
Physical Description:	XXII, 721 S. Ill., graph. Darst.
ISBN:	9781848166653

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adam_text	Contents Preface v PART I: SolidWorks Principles in Engineering Design 1. SolidWorks Overview ................................................................................ 1 1.1 Background Knowledge about SolidWorks ........................................ 1 1.2 Starting a SolidWorks Session ............................................................ 2 1.3 SolidWorks User Interface .................................................................. 3 1.3.1 Menu-bar toolbar .................................................................... 3 1.3.2 Menu-bar menu ....................................................................... 4 1.3.3 Task pane .................................................................................4 1.3.4 CommandManager .................................................................. 6 1.3.5 FeatureManager design tree .................................................... 8 1.3.6 Head-up view toolbar .............................................................. 9 1.3.7 Drop-down menu .................................................................. 10 1.3.8 Right-click ............................................................................ 12 1.3.9 Consolidated toolbar ..............................................................12 1.3.10 System feedback ................................................................... 13 1.4 Setting the Document Options ........................................................... 13 1.4.1 System options ...................................................................... 13 1.4.2 Document properties ............................................................. 14 1.5 File Management ............................................................................... 18 1.5.1 Caution needed during a SolidWorks session ....................... 19 1.6 Starting a New Document in SolidWorks ......................................... 19 1.7 My First Part ...................................................................................... 21 1.8 Useful SolidWorks Resources ........................................................... 22 1.9 Compatibility of SolidWorks with other Software ............................ 23 Exercises .................................................................................................... 23 2. Sketch Entities and Tools ......................................................................... 25 2.1 Introduction ....................................................................................... 25 2.2 Sketch Entities ................................................................................... 25 2.2.1 Line ....................................................................................... 27 2.2.2 Rectangle .............................................................................. 27 2.2.3 Parallelogram ........................................................................ 28 XIII Contents 2.2.4 Slot ........................................................................................ 29 2.2.5 Polygon ................................................................................. 30 2.2.6 Circle ..................................................................................... 30 2.2.7 Arc ........................................................................................ 31 2.2.8 Ellipse ................................................................................... 32 2.2.9 Parabola ................................................................................ 33 2.2.10 Spline .................................................................................... 34 2.3 Sketch Tools ...................................................................................... 35 2.3.1 Fillet ...................................................................................... 36 2.3.2 Chamfer ................................................................................ 37 2.3.3 Offset .................................................................................... 38 2.3.4 Convert Entities .................................................................... 40 2.3.5 Trim ...................................................................................... 41 2.3.6 Extend ................................................................................... 42 2.3.7 Split Entities .......................................................................... 42 2.3.8 Construction Geometry ......................................................... 43 2.3.9 Mirror .................................................................................... 43 2.3.10 Stretch Entities ...................................................................... 44 2.3.11 Move Entities ........................................................................46 2.3.12 Rotate Entities ....................................................................... 46 2.3.13 Scale Entities .........................................................................48 2.3.14 Copy Entities .........................................................................48 2.3.15 Pattern ................................................................................... 50 Exercises .................................................................................................... 53 3. Features ..................................................................................................... 57 3.1 Introduction ....................................................................................... 57 3.2 Extruded Boss/Base ........................................................................... 58 3.2.1 Draft, Dome, Rib .................................................................. 59 3.2.2 Extruded Cut ......................................................................... 63 3.2.3 Revolved Boss/Base ............................................................. 66 3.2.4 Revolved Cut ........................................................................ 69 3.2.5 Lofted Boss/Base .................................................................. 70 3.2.6 Lofted Cut ............................................................................. 75 3.2.7 Swept Boss/Base ................................................................... 76 3.2.8 Swept Cut .............................................................................. 78 3.2.9 Hole Wizard .......................................................................... 80 XIV Contents 3.2.10 Shell...................................................................................... 82 3.2.11 Fillet tool ............................................................................... 84 3.2.12 Chamfer tool ......................................................................... 88 3.2.13 Linear Pattern ........................................................................ 91 3.2.14 Circular Pattern ..................................................................... 93 3.2.15 Mirror .................................................................................... 94 3.2.16 Reference planes ................................................................... 95 3.2.17 Editing features ..................................................................... 95 3.2.18 Tutorials ................................................................................ 97 Tutorial 3.1: Simple Part 3-1............................................................. 97 Tutorial 3.2: Simple Part 3-1............................................................. 99 Exercises .................................................................................................. 101 4. Intermediate Part Modeling .................................................................. 108 4.1 Introduction ..................................................................................... 108 4.2 Tutorials .......................................................................................... 108 Tutorial 4.1a: Widget ...................................................................... 108 Tutorial 4.1b: Widget ...................................................................... 112 Tutorial 4.2...................................................................................... 113 Tutorial 4.3a .................................................................................... 116 Tutorial 4.3b .................................................................................... 121 Tutorial 4.4...................................................................................... 122 Tutorial 4.5a .................................................................................... 123 Tutorial 4.5b .................................................................................... 129 Tutorial 4.6a .................................................................................... 130 Tutorial 4.6b .................................................................................... 137 Tutorial 4.7a.. .................................................................................. 138 Tutorial 4.7b .................................................................................... 145 Tutorial 4.8...................................................................................... 146 Tutorial 4.9...................................................................................... 157 5. Advanced Part Modeling ....................................................................... 166 5.1 Introduction ..................................................................................... 166 5.2 Advanced Part Modeling Tutorials .................................................. 167 Tutorial 5.1: Block with hook ......................................................... 167 Tutorial 5.2: Bracket 1..................................................................... 174 Tutorial 5.3: Bracket 2..................................................................... 180 xv Contents Tutorial 5.4: Inclined Block ............................................................ 186 Tutorial 5.5: Generalized Block ...................................................... 195 5.3 Advanced Modeling Tools .............................................................. 208 5.3.1 Shape features ..................................................................... 210 5.3.2 Mounting boss features ....................................................... 213 5.3.3 Rib features ......................................................................... 221 5.4 Indent Features ................................................................................ 224 6. Revolved, Swept, and Lofted Parts ....................................................... 228 6.1 Revolved Boss/Base ........................................................................ 228 6.1.1 Practical examples .............................................................. 231 Engine cylinder ................................................................... 231 Pulley .................................................................................. 233 6.2 Swept Boss/Base ............................................................................. 236 6.2.1 Practical examples .............................................................. 239 Spring .................................................................................. 239 О -Ring ................................................................................ 242 Threaded cap ....................................................................... 245 6.3 Lofted Boss/Base ............................................................................. 252 6.3.1 Practical examples .............................................................. 257 Impeller ............................................................................... 257 Aircraft wing ....................................................................... 265 6.4 Practical Swept Feature: Elbow Casting for Steam Value .............. 269 6.5 Practical Swept Feature: Lathe Tailstock ........................................ 278 Exercise .................................................................................................... 285 7. Assembly Modeling ................................................................................ 288 7.1 Introduction ..................................................................................... 288 7.2 Starting the Assembly Mode of SolidWorks ................................... 289 7.3 Inserting Components into an Assembly Document ....................... 291 7.4 Mates ............................................................................................... 294 7.5 Assembly Modeling Methodology .................................................. 298 7.6 Creating the Components ................................................................ 300 7.7 Assembling the Components ........................................................... 324 7.8 Assembly Analysis .......................................................................... 337 7.9 Exploded View ................................................................................ 338 7.10 Animate an Exploded View ............................................................. 340 xvi Contents 7.1 1 Tutorials.......................................................................................... 34] Tutorial 7.1...................................................................................... 341 Tutorial 7.2...................................................................................... 345 Tutorial 7.3...................................................................................... 349 7.12 Project ............................................................................................. 351 8. Part and Assembly Drawings................................................................ 352 8.1 Introduction ..................................................................................... 352 8.2 Orthographie Projection .................................................................. 352 8.3 Creating a SolidWorks Drawing Template..................................... 354 8.3.1 Document properties ........................................................... 354 8.3.2 Sheet properties ................................................................... 358 8.3.3 Title block ........................................................................... 360 8.3.4 Saving the template ............................................................. 362 8.4 Part Drawing of Vise Base .............................................................. 363 8.4.1 Standard Views ................................................................... 363 8.4.2 Import dimensions .............................................................. 365 8.4.3 Auxiliary View ................................................................... 365 8.4.4 Sectional View .................................................................... 366 8.4.5 Detail View ......................................................................... 367 8.4.6 Crop View ........................................................................... 368 8.4.7 Detailed drawing ................................................................. 369 8.5 Assembly Drawing of Vise ............................................................. 369 8.5.1 Exploded view .................................................................... 369 8.5.2 Balloons .............................................................................. 374 8.5.3 Bill of material (BOM) ....................................................... 376 8.6 Bench Vise Base Example ............................................................... 378 8.6.1 Standard Views ................................................................... 378 8.6.2 Import dimensions .............................................................. 379 8.6.3 Auxiliary View ................................................................... 380 8.6.4 Sectional View .................................................................... 380 8.6.5 Detail View ......................................................................... 381 8.6.6 Crop View ........................................................................... 382 8.7 Assembly Drawing of Bench Vise .................................................. 382 8.7.1 Exploded View ................................................................... 382 8.7.2 Balloons .............................................................................. 8.7.3 BOM ................................................................................... Exercise .................................................................................................... xvii Contents 9. Configurations and Design Tables ........................................................ 391 9.1 Design Tables and Configurations .................................................. 391 9.2 Example: Socket Head Screw ......................................................... 391 9.2.1 Part modeling ...................................................................... 392 9.2.2 Shared values ...................................................................... 397 9.2.3 Design Tables ..................................................................... 399 9.3 Comments ........................................................................................... 402 10. Surface Modeling .................................................................................... 403 10.1 Generalized Methodology for Freeform Surface Design ............... 403 10.2 Control Polygon .............................................................................403 10.3 Lofting B-Splines Using a Control Polygon .................................. 406 10.4 Freeform Surface Design ............................................................... 408 10.5 Effect on the Freeform Surface of Modifying a Control Polygon.. 410 10.6 Extruded Surface: Type I ............................................................... 412 10.7 Revolved Surface: Type 1 ............................................................... 414 10.8 Knitting Multiple Surfaces ............................................................. 416 10.9 Thicken Feature .............................................................................. 417 10.10 Fill Surface ..................................................................................... 418 10.11 Extruded Surface: Type II .............................................................. 420 10.12 Revolved Surface: Type II ............................................................. 422 10.13 Swept Surface ................................................................................ 424 10.14 Lofted Surface ................................................................................ 430 10.15 Freeform Surface Design: Boundary Surface ................................ 433 Summary .................................................................................................. 447 Exercises .................................................................................................. 447 PART II: SolidWorks Applications in Manufacturing Processes, Mechanical Systems and Engineering Analysis 11. Mold Design ............................................................................................ 449 11.1 Mold Design Background ............................................................... 449 11.2 Overview of Mold Design Tools ..................................................... 450 11.3 Mold Design Methodology .............................................................. 453 11.4 Basin ................................................................................................ 454 11.5 Pulley ............................................................................................... 463 11.6 Bowl ....................................................................................................... 472 xviii Contents 11.7 Plastic Cover................................................................................... 480 11.8 Sump ............................................................................................... 487 12. Sheet Metal Part Design ......................................................................... 490 12.1 Sheet Metal Manufacturing Processes ............................................. 490 12.2 Sheet Metal Part Design Methodology: Base Flange ...................... 493 12.3 Case Study Using Base Flange ........................................................ 497 Summary .................................................................................................. 515 13. Die Design ............................................................................................... 516 13.1 Scope of Die Design ........................................................................ 516 13.2 Components of a Die Set ................................................................. 516 13.3 Pierce and Blank Die ....................................................................... 517 13.4 Scrap Strip ....................................................................................... 522 13.5 Design of Die Holder of a Die Set ................................................... 522 13.6 Design of Punch Holder of a Die Set .............................................. 525 13.7 Design of Guide Post ....................................................................... 528 13.8 Design of Bushing ........................................................................... 529 13.9 Design of Die Block ........................................................................ 529 Exercises .................................................................................................. 531 14. Weldments .............................................................................................. 532 14.1 Introduction ..................................................................................... 532 14.2 Creating Parts with a 3D Sketch ...................................................... 532 14.3 Tutorials .......................................................................................... 533 Tutorial 14.1: Bent tube ................................................................... 533 Tutorial 14.2: Bent tube ................................................................... 537 Tutorial 14.3: Handlebar tube .......................................................... 539 14.4 Weldments Toolbar ......................................................................... 543 14.4.1 Structural member ................................................................ 543 14.4.2 Trimming the structural members ........................................ 547 14.4.3 Adding end caps to structural members ................................ 548 14.4.4 Adding gussets to structural members .................................. 550 14.4.5 Adding fillet beads to structural members ............................ 550 15. Routings: Piping and Tubing ................................................................ 552 15.1 Introduction ..................................................................................... 552 xix Contents 15.2 Activating the SolidWorks Routing Add-In .................................... 552 15.3 Background ..................................................................................... 553 15.4 Customizing Routing Templates .................................................... 554 15.5 Adding Parts to the Routing Library ............................................... 555 15.6 Illustration 1 .................................................................................... 555 15.6.1 Starting a route ..................................................................... 555 15.6.2 Creating a route ................................................................... 558 15.7 Illustration 2.................................................................................... 559 15.8 Route Drawing ................................................................................ 563 16. Power Transmission Elements .............................................................. 564 16Л Gears and Power Transmission ....................................................... 564 16.2 Spur Gears ....................................................................................... 565 16.2.1 Creating gears ..................................................................... 565 16.2.2 Power description ............................................................... 567 16.2.3 Support plate sizing ............................................................ 567 16.2.4 Gear assembly modeling ..................................................... 568 16.2.5 Assembly of the support plate, pin, and gears .................... 570 16.2.6 Animation ........................................................................... 575 16.3 Rack-and-Pinion Gears .................................................................... 576 16.3.1 Problem description ............................................................ 577 16.3.2 Gear assembly modeling .................................................... 578 16.3.3 Animation ...........................................................................585 16.4 Belts and Pulleys ............................................................................. 587 16.4.1 Problem description ............................................................ 587 16.4.2 Belt-and-pulley assembly modeling ................................... 589 16.4.3 Animation ........................................................................... 598 16.5 Chain Drive: Chains and Sprockets ................................................. 599 16.5.1 Problem description ............................................................ 600 16.5.2 Chain-and-sprocket assembly modeling ............................. 601 16.5.3 Animation ...........................................................................609 16.6 Further Reading ............................................................................... 609 17. Cam Design .............................................................................................610 17.1 Introduction ..................................................................................... 610 17.2 Types of Cams .................................................................................610 17.3 Types of Followers .......................................................................... 610 xx Contents 17.4 Creating Cams using the Traditional Method .................................. 611 17.5 Creating Cams in SolidWorks ......................................................... 611 17.5.1 Problem definition .............................................................. 611 17.5.2 SolidWorks Toolbox add-ins .............................................. 611 17.5.3 To access the SolidWorks Cams tool .................................. 612 17.6 Creating a Hub ................................................................................ 620 17.7 Creating a Hub using the Cam-Circular Dialog .............................. 621 17.8 Creating a Hole for a Key using the Hole Wizard ........................... 622 17.9 Cam Shaft Assembly ....................................................................... 624 17.9.1 Spring .................................................................................. 624 17.9.2 Cam follower bracket .......................................................... 625 17.9.3 Cam bracket ........................................................................ 627 17.9.4 Roller .................................................................................. 628 17.9.5 Camshaft ............................................................................ 628 17.9.6 Handle ................................................................................. 629 17.9.7 Pin ....................................................................................... 630 17.9.8 Assembly of cam shaft components .................................... 630 Exercises .................................................................................................. 631 18. Mechanism Design Using Blocks ........................................................... 632 18.1 Introduction ..................................................................................... 632 18.2 Blocks Toolbar ................................................................................ 632 18.3 Problem Description ........................................................................ 633 18.4 Creating Sketches of a Mechanism ................................................. 635 18.5 Saving the Sketches as Different Block Files .................................. 637 18.6 Saving the Block into the Layout Environment .............................. 637 18.7 Applying Relations to the Blocks .................................................... 639 18.8 Converting Blocks into Parts ........................................................... 644 18.9 Extruding the Parts .......................................................................... 646 Summary .................................................................................................. 650 19. Threads and Fasteners ........................................................................... 651 19.1 Threads and Fasteners ..................................................................... 651 19.2 Internal and External Threads ......................................................... 651 19.3 Internal Thread Example ................................................................. 652 19.4 External Thread Example ................................................................ 655 19.5 Smart Fasteners ............................................................................... 669 xxi Contents 19.6 Set Screws ....................................................................................... 672 19.6.1 Shaft .................................................................................... 672 19.6.2 Collar .................................................................................. 673 19.6.3 Assembly of shaft and collar ............................................... 675 19.7 О -Ring Grooves .............................................................................. 676 19.8 Retaining Ring Grooves .................................................................. 681 20. Finite Element Analysis using SolidWorks .......................................... 682 20.1 Introduction to COSMOS/SolidWorks Simulation ......................... 682 20.1.1 What is SolidWorks Simulation? ........................................ 682 20.1.2 Product development cycle (PDC) ...................................... 685 20.1.3 What is finite element analysis? .......................................... 685 20.1.4 How does finite element analysis work? ............................. 687 20.1.5 Types of engineering analysis ............................................. 690 20.1.6 Principles of finite element analysis ................................... 691 20.1.7 SolidWorks Simulation add-ins .......................................... 694 20.1.8 SolidWorks Simulation CommandManager ....................... 695 20.1.9 SolidWorks Simulation toolbars ......................................... 699 20.1.10 Starting a new study in SolidWorks Simulation ................. 700 20.1.11 Basic SolidWorks Simulation steps .................................... 702 20.2 Finite Element Analysis of a Plate ................................................... 703 Summary .................................................................................................. 711 Exercises .................................................................................................. 712 Appendix ........................................................................................................ 713 A.I Drill Sizes and Conversion Table .................................................... 713 A.2 BA, BSF, and BSP Thread Sizes ..................................................... 714 A.3 BSW Thread Sizes ........................................................................... 715 A.4 Standard Hexagon Sizes .................................................................. 716 Index ....................................................................................................................... 717 xxii Engineering Design with SolidWorks Computer-Aided Engineering Design with SolidWorks is designed for students taking SolidWorks courses at college and university, and also for engineering designers involved or interested in using SolidWorks for real-life applications in manufacturing processes, mechanical systems, and engineering analysis. The course material is divided into two parts. Part I covers the principles of SolidWorks, simple and advanced part modeling approaches, assembly modeling, drawing, configurations/design tables, and surface modeling. Part II covers the applications of SolidWorks in manufacturing processes, mechanical systems, and engineering analysis. The manufacturing processes applications include mold design, sheet metal parts design, die design, and weldments. The mechanical systems applications include: routing, piping and tubing, gears, pulleys and chains, cams and springs, mechanism design and analysis, threads and fasteners, hinges, and universal joints. The sections on engineering analysis also include finite element analysis. This textbook is unique because it is one of the very few to thoroughly cover the applications of SolidWorks in manufacturing processes, mechanical systems, and engineering analysis, as presented in Part II. jt is written using a hands-on approach in which students can follow the steps described in each chapter to: model and assemble parts, produce drawings, and create applications on their own with little assistance from their instructors during each teaching session or in the computer laboratory. There are pictorial descriptions of the steps involved in every stage of part modeling, assembly modeiing. drawing details, and applications presented in this textbook.
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spelling	Onwubolu, Godfrey C. Verfasser aut Computer-aided engineering design with SolidWorks Godfrey Onwubolu, Humber Institute of Technolgy & Advanced Learning, Canada Computer aided engineering design with SolidWorks London Imperial College Press 2013 XXII, 721 S. Ill., graph. Darst. txt rdacontent n rdamedia nc rdacarrier SolidWorks (DE-588)4673684-0 gnd rswk-swf SolidWorks (DE-588)4673684-0 s DE-604 Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024174585&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA Inhaltsverzeichnis Digitalisierung UB Bayreuth - ADAM Catalogue Enrichment application/pdf http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024174585&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA Klappentext
spellingShingle	Onwubolu, Godfrey C. Computer-aided engineering design with SolidWorks SolidWorks (DE-588)4673684-0 gnd
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title	Computer-aided engineering design with SolidWorks
title_alt	Computer aided engineering design with SolidWorks
title_auth	Computer-aided engineering design with SolidWorks
title_exact_search	Computer-aided engineering design with SolidWorks
title_full	Computer-aided engineering design with SolidWorks Godfrey Onwubolu, Humber Institute of Technolgy & Advanced Learning, Canada
title_fullStr	Computer-aided engineering design with SolidWorks Godfrey Onwubolu, Humber Institute of Technolgy & Advanced Learning, Canada
title_full_unstemmed	Computer-aided engineering design with SolidWorks Godfrey Onwubolu, Humber Institute of Technolgy & Advanced Learning, Canada
title_short	Computer-aided engineering design with SolidWorks
title_sort	computer aided engineering design with solidworks
topic	SolidWorks (DE-588)4673684-0 gnd
topic_facet	SolidWorks
url	http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024174585&sequence=000003&line_number=0001&func_code=DB_RECORDS&service_type=MEDIA http://bvbr.bib-bvb.de:8991/F?func=service&doc_library=BVB01&local_base=BVB01&doc_number=024174585&sequence=000004&line_number=0002&func_code=DB_RECORDS&service_type=MEDIA
work_keys_str_mv	AT onwubolugodfreyc computeraidedengineeringdesignwithsolidworks

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